CLAUSING 1300 Series Technical reference manual

•>:

$

•s

INSTRUCTIONS

and

PARTS

MANUAL

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1300-series

LATHE

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P

1301

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*

p

CLAUSING

»

1

%

CORPORATION

2019

N.

PITCHER

ST.

KALAMA OO,

MICH.

49007

II*

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IMPORTANT

—

your

clausing

warranty

is

NOT

effective

unless

this

card

is

returned

—

1

THIS

IS

YOUR

PERMANENT

RECORD

Your

Warranty

^

1

MODEL

NO:

MACHINE

SERIAL

NO:

NAME

OF

PURCHASER

STREET

CITY,

ZONE.

STATE

PURCHASED

FROM

DATE

PURCHASED

1

CLAUSING

CORPORATION

Service

Center

GOSHEN,

INDIANA

46526

2306

EISENHOWER

DRIVE

PHONE:

Area

Code

219

533-0371

TELEX:

258439

i

*

PRINTED

IN

U.S.A.

;

p

WARRANTY

p

i

The

Clausing

Corporation,

Kalamazoo,

Michigan,

warrants

that

each

Prod



uct

will

be

free

from

defects

in

material

and

workmanship

for

one

year

from

the

date

of

delivery

to

the

User.

]

i

Clausing

will

correct

any

defects

without

charge.

Parts

will

be

repaired

or

replaced

at

Clausing

’

s

option.

Warranty

work

will

normally

be

performed

at

the

User

’

s

plant,

but

at

the

option

and

expense

of

Clausing,

the

Product,

or

any

part

thereof,

may

be

returned

to

Clausing

for

the

service.

User

shall

provide

access

to

the

Product

during

regular

business

hours

and

shall

provide

such

other

assist



ance

as

determined

necessary

by

Clausing.

!

1

3

2

J

Clausing

shall

not

be

responsible

for

expenditures

made

or

incurred

by

the

User

for

repairs

of

the

Product.

The

warranty

is

void

for

any

Product

that

has

been

subjected

to

neglect,

misuse,

accident,

or

improper

operation,

or

that

has

been

tampered

with

or

altered

in

any

way.

1

-j

j

J.

I

The

foregoing

warranty

is

exclusive

and

in

lieu

of

all

other

warranties,

ex



press

or

implied,

except

as

to

title,

including

any

implied

warranty

of

MER



CHANTABILITY

or

of

FITNESS

FOR

A

PARTICULAR

PURPOSE.

I

•-

3

I

3

The

liability

of

Clausing

under

this

warranty,

or

for

any

loss

or

damage

to

the

equipment,

whether

the

claim

is

based

on

contract

or

negligence,

shall

not

in

any

case

exceed

the

cost

of

correcting

defects

in

the

equipment

as

herein

pro



vided

and

upon

the

expiration

of

the

warranty

period

all

such

liability

shall

termi



nate.

The

foregoing

shall

constitute

the

exclusive

remedy

of

the

User

and

the

exclusive

liability

of

Clausing.

■f

i

•

i-

s

i

~3

i

I

:i:

I

In

no

event,

whether

as

a

result

of

breach

of

contract

or

warranty,

or

alleged

negligence,

shall

Clausing

be

liable

for

special

or

consequential

damages

includ



ing,

but

not

limited

to,

loss

of

profits

or

revenue,

loss

of

use

of

the

equipment

or

any

associated

equipment,

cost

of

capital,

cost

of

substitute

equipment,

facilities

or

services,

down-time

costs,

or

claims

of

customers

of

the

User

for

such

damages.

I

i

It

*

H

No

one

other

than

an

officer

of

Clausing

acting

in

writing

is

authorized

to

assume

any

liability

on

behalf

of

Clausing

or

impose

any

obligation

upon

it

in

con



nection

with

the

sale

of

any

product

other

than

as

stated

above.

s

5

IP

CLAUSING

CORPORATION

KALAMAZOO,

MICHIGAN

49007

0

t-4

l

c-3

I

L

i

OCTOBER,

1975

THIS

MANUAL

APPLIES

TO

CLAUSING

1300

SERIES

LATHES

FROM

SERIAL

No.

131523

TO

FILE

No.

1300-3

9

1300

SERIES

LATHE

TABLE

OF

CONTENTS

i

INSTALLATION

General

Dimensions

..

Functional

Diagram

.

Foundation

.................

Uncrating

.....................

Cleaning

.......................

Lifting

...........................

Anchoring

...................

Leveling

.......................

Electrical

Connections

Wiring

Diagram

..........

1

2

3

&

4

9

5

LUBRICATION

Lubrication

Diagram

Lubrication

Chart

..

Approved

Lubricants

6

7

CONTROLS

AND

OPERATION

Headstock

Controls

.......................

Clutch

and

Brake

Controls

..........

Gear

Box

Controls

.........................

Lead

Screw

Control

.......................

Carriage

Controls

...........................

Power

Feed

Lever

...........................

Half

Nut

Lever

.................................

Thread

Dial

.....................................

Tailstock

..........................................

Mounting

Chucks

and

Face

Plates

8

9

j

9

10

j

10

11

MAINTENANCE

AND

ADJUSTMENTS

Clutch

Adjustment

.......................................

Clutch

Linkage

Adjustment

.......................

Clutch

Lever

Adjustment

...........................

Shear

Replacement

.............................

Lead

Screw

End

Play

Adjustment

............

Tailstock

Handwheel

Bearing

Adjustment

Checking

Center

Alignment

.....................

Adjusting

Tailstock

Alignment

................

Gib

Adjustments

..........................................

Handwheel

Thrust

Bearing

Adjustment

..

Cross

Slide

Nut

Adjustment

.....................

Timing

Belt

Replacement

.........................

Timing

Belt

Tension

Adjustment

............

Variable

Drive

Belt

Replacement

............

Variable

Speed

Belt

Adjustment

...............

12

13

14

15

16

I

1300

GENERAL

DIMENSIONS

-

1300

SERIES

CLAUSING

LATHE

O

60"

50"

BED

33-1/2"

72" 62"

BED

24"

50"

BED

36" 62"

BED

4\

J

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tK

£

2

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24"

7"

-►

20-1/8"

5-1/2"

47-1/2

59-1/2

50"

BED

CLEARANCE

TO

REMOVE

MOTOR

62"

BED

NOTE:

DIMENSIONS

ARE

APPROXIMATE

------

r

TOOL

POST

SLIDE

HANDWHEEL

MOTOR

CONTROL

SPINDLE

TOOL

\

HOLDER

HALF

NUT

LEVER

RAM

•»

SPEED

RANGE

SELECTOR

RAM

LOCK

THREAD

DIAL

BED

CLAMP

RAM

HANDWHEEL

\

9

VARIABLE

SPEED

CONTROL

a

.0

LOCK

STUD

:

0

;

SLIDING

GEAR

LEVER

0

(•]

©

SET-OVER

SCREW

gear

selector

t

c

a

©o

THREAD/FEED

SELECTOR

LEVER

0

s>

0

CLUTCH

KICK-OUT

LEAD

SCREW

DIRECTION

CONTROL

ro

CROSS

FEED

HANDWHEEL

END

»

GUARD

LEAD

SCREW

CLUTCH

AND

BRA E

LEVER

0

POWER

FEED

LEVER

LEVELING

SCREW

o

CLUTCH

CONTROL

BAR

0

INNER

SUPPORT

SCREWS

e

LEVELING

SCREW

CO

o

c

i

INSTALLATION

FOUNDATION

The

Clausing

lathe

is

a

precision

machine

tool

re



quiring

a

firm

foundation.

The

floor

must

be

level

and

sol

id

enough

to

support

the

weight

of

the

machine

without

noticeable

deflection.

Reinforced

concrete

is

recommended;

it

provides

a

rigid

base,

minimizes

vibration

from

adjacent

machines

and

resists

deflec



tion.

bed,

see

figure

1.

Place

blocking

under

approximate

center

of

load,

rig

sling

as

shown.

Raise

lathe

about

one

inch

off

floor,

make

any

necessary

adjustment

for

balance

by

moving

carriage

along

bed.

Wood

floors

should

be

carefully

checked

for

strength.

Place

a

precision

level

on

floor

where

lathe

is

to

be

located,

and

move

a

hand

truck

with

average

load

past

it.

If

bubble

in

level

shows

noticeable

move



ment,

the

floor

should

be

reinforced,

or

cut

away

and

a

concrete

foundation

installed.

FIGURE

;

*

If

a

fork

lift

is

used,

remove

chip

pan,

place

2

”

thick

wood

blocking

under

bed

so

clutch

rod

will

not

be

bent

when

lathe

is

raised.

UNCRATING

Remove

crating

carefully.

For

ease

in

handling

do

not

remove

lathe

from

skid

until

the

lathe

has

been

moved

to

its

approximate

location.

w

ANCHORING

The

Clausing

lathe

is

equipped

with

eight

mounting

pads

which

eliminate

the

need

for

anchoring

the

lathe

to

floor.

If

anchoring

is

desired,

procede

as

follows:

.

Use

anchor

bolts

to

secure

lathe

to

concrete

floor-

use

lag

screws

to

secure

lathe

to

wood

floor

—

refer

to

figure

3.

With

a

hoist

or

lift,

lower

the

lathe

into

position

and

mark

the

eight

mounting

pad

locations.

CLEANING

CAUTION:

DO

NOT

MOVE

CARRIAGE

OR

TAIL-

STOCK

UNTIL

BED

WAYS

HAVE

BEEN

THOROUGHLY

CLEANED

AND

OILED

Use

a

clean

solvent

to

remove

rust

proof

coating

applied

to

unpainted

surfaces.

Exposed

bearing

sur



faces

should

be

cleaned

using

a

soft

cloth.

Use

a

stiff

bristle

brush

to

clean

the

lead

screw

and

rack.

Do

not

use

air

hose.

It

can

force

dirt

and

grit

into

bearings

and

slides.

When

thoroughly

cleaned,

cover

unpainted

surfaces

with

a

light

coating

of

medium

way

oil

(see

lubrication

chart).

w

ii

.ii

.

u<o

w

f

I

l

T

l

7

12

/**"

7

7-/

‘

/y

f

T

.

Li.flX

1

y

Lift

lathe

out

of

the

way,

drill

holes

for

anchor

nuts

and

install

anchor

nuts

-

for

lag

screws

drill

pilot

holes.

f

.

\nl\ly

lb'

—

•//

FIGURE

3

\

4

:

I

12*

Position

and

lower

lathe.

Turn

leveling

screws

until

no

portion

of

the

lathe

cabinet

touches

the

floor

-

shim

under

pads,

if

necessary.

1

m

im

M:

=5

-

1

iT-il

—

1

LEAD

SCREW

__L

3

essi

i

7

]

Start

anchor

bolts

or

lag

screws

—

DO

NOT

tighten

until

lathe

is

leveled

—

see

Leveling

instructions.

-WL

CLUTCH

ROD

4*.

4*«

30*

m

FIGURE

1

LEVELING

The

lathe

should

be

kept

perfectly

level

at

all

times.

When

carelessly

leveled,

the

bed

may

become

twist



ed.

Even

a

slight

amount

of

twist

will

move

centers

out

of

alignment

and

result

in

inaccurate

work

and

excessive

wear.

Make

it

a

habit

to

check

the

level

of

the

bed

regularly.

LIFTING

CAUTION:

DO

NOT

SLIDE

LATHE

ALONG

FLOOR.

When

using

a

sling,

move

tailstock

and

carriage

to

right

hand

end

of

the

bed

-

lock

tailstock

in

place,

remove

chip

pan

and

back

splash

guard.

To

protect

lead

screw

and

clutch

rod

use

wood

blocking

under

LEVELING

(con

’

t)

from

page

3

LEVEL

'

r/

HEADSTOCK

LEVELING

SCREWS

(2)

INNER

SUPPORT

SCREWS

(4)

TAILSTOCK

LEVELING

SCREWS

(2)

FIGURE

4

THIS

IS

IMPORTANT:

Use

one

precision

level

at

least

10

”

long

-

level

should

show

a

distinct

bubble

movement

when

a

.003

”

shim

is

placed

under

one

end.

4.

If

lathe

is

anchored

to

floor,

anchor

bolts

should

be

finger

tight,

or

until

the

lock

washers

start

to

compress.

Lag

screws

should

be

tightened,

then

backed

off

about

one-quarter

turn.

1.

First

level

bed

longitudinally

by

turning

the

lev



eling

screws

on

the

cabinet

base

-

refer

to

fig



ure

4

for

level

positions.

5.

Recheck

the

level

of

the

lathe

—

unequal

tighten



ing

of

anchoring

bolts

may

have

pulled

the

bed

out

of

level.

Recheck

leveling

in

5

days.

Check

level

of

bed

at

frequent

intervals.

Chatter

-

turn



ing

taper

—

boring

taper

—

facing

convex

or

con



cave

is

usual

ly

the

result

of

an

improperly

leveled

lathe.

2.

both

ends

of

the

bed.

The

headstock

and

the

tailstock

ends

must

be

checked

with

the

level

placed

at

right

angles

to

the

bed.

Refer

to

figure

4.

Use

a

square

to

align

the

level.

Do

not

turn

level

end

for

end.

Compensate

for

variations

of

bubble

readings

by

turning

the

leveling

screws

until

readings

are

the

same

at

both

headstock

and

tailstock.

■

ELECTRICAL

CONNECTIONS

The

lathe

is

completely

wired,

ready

to

be

connect



ed

to

power

supply.

Be

sure

electrical

characteris



tics

of

motor

and

switch

correspond

with

electrical

power

supply.

If

any

questions

consult

local

power

company.

NOTE:

screws

by

inserting

shims

between

pads

and

floor.

Avoid

excessive

adjustment

of

leveling

3.

When

the

lathe

is

level,

turn

down

the

four

inner

support

screws

until

pads

contact

the

floor.

1300

4

:

WIRING

INSTRUCTIONS

FOR

1300

SERIES

CLAUSING

LATHE

n

WIRING

DIAGRAM

FOR

3

PHASE

230

VOLT

r©

0-1

REVERSING

SWITCH

CONNECT

LINE

LEADS

JUNCTION

At

A

TO

THESE

WIRES

BOX

p

T?

T

I

T8

T7

H

------

-

/

T>

---------

■

T

6

-------

V

MOTOR

T

3

T9

TO

REVERSE

ROTATION

INTERCHANGE

ANY

TWO

OF

THE

LINE

LEADS

LI.

L2.

L3.

CONNECT

&

TAPE

MOTOR

WIRE

NUMBERS

AS

FOLLOWS

T

1

&

T

7

_____

TO

________

T

1

T

2

&

T8

____

TO

_______

T

2

T

3

&

T9

_____

TO.

MOTOR

T

3

9

WIRING

DIAGRAM

FOR

3

PHASE

460

VOLT n

I*©

0=

REVERSING

SWITCH

9

(zip

M

IF

T

it

1

CONNECT

LINE

L

E

AOS

9

A*

TO

THESE

WIRES

f

I

MOTOR

T4

T

7

TS

T

8

CONNECT

&

TAPE

MOTOR

WIRE

NUMBERS

AS

FOLLOWS

REVERSING

SWITCH

T

1

______

TO

--------------

T

I

T2

______

TO

________

T2

T3

_____

TO

_______

T3

TO

REVERSE

ROTATION

INTERCHANGE

ANY

TWO

OF

THE

LINE

LEADS

LI.

L2.

L

3.

MOTOR

9

'

n

WIRING

DIAGRAM

FOR

3

PHASE

208

VOLT

REVERSING

SWITCH

CONNECT

LINE

L

E

AOS

JUNCTION

i

TO

BOX

THESE

WIRES

T

1

T2

T3

MOTOR

CONNECT

&

TAPE

MOTOR

WIRE

NUMBERS

AS

FOLLOWS

REVERSING

SWITCH

TO

REVERSE

ROTATION

INTERCHANGE

ANY

TWO

OF

THE

LINE

LEADS

LI.

L2,

L

3.

i

MOTOR

Tl

T

1

TO

T2

TO

T3

TO

T3

*

5

CLAUSING 1300 Series Technical reference manual

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