Clarke CAT118 Instruction Manual

OPERATION & MAINTENANCE

INSTRUCTIONS

LS0410

SABRE SAW

MODEL NO: CAT118

PART NO: 3110874

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE product.

Before attempting to use this product, please read this manual thoroughly and

follow the instructions carefully. In doing so you will ensure the safety of yourself

and that of others around you, and you can look forward to your purchase

giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

ENVIRONMENTAL PROTECTION

Recycle unwanted materials instead of disposing of them as

waste. All tools, accessories and packaging should be sorted,

taken to a recycling centre and disposed of in a manner which is

compatible with the environment.

ACCESSORIES

A wide range of accessories are available, including Filter/Regulators,

Lubricators, High Pressure Hoses (5 to 100 Metres), etc.

Contact your CLARKE dealer for further information, or CLARKE International

Sales Department on 01992 565 333.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

WORK ENVIRONMENT

1. Keep the work area clean and tidy.

2. Dress appropriately - Do not wear loose clothing or jewellery. Tie long hair

out of the way.

3. Keep children and visitors away - Do not let children handle the sabre

saw.

4. Do not operate the sabre saw where there are flammable liquids or

gases.

5. Keep the air supply hose away from heat, oil and sharp edges.

6. Do not fit the sabre saw to any stand or clamping device that may

damage the tool.

USE

1. Stay alert and use common sense - Do not operate the sabre saw when

you are tired or under the influence of alcohol, drugs or medication.

2. Always wear eye protectors when using the sabre saw - Eye protectors

must provide protection from flying particles from the front and the side.

3. Always wear ear protectors when using the sabre saw.

4. Do not overreach - Keep proper footing and balance at all times.

5. Never use bottled gas as a source of power for the sabre saw.

6. Do not connect the air supply hose with your finger on the trigger of the

sabre saw.

7. Do not exceed the maximum pressure for the sabre saw: 90 psi / 6.2 bar.

8. Check hoses for leaks or worn condition before use, and ensure that all

connections are secure.

9. Do not use the sabre saw for any other purpose than that described in this

book.

10. Do not carry out any alterations or modifications to the sabre saw.

CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN

PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

11. Always disconnect from the air supply when:

• Performing any maintenance

• The sabre saw is not in use.

• The sabre saw will be left unattended.

• Moving to another work area.

• Passing the sabre saw to another person.

12. Never use the sabre saw if it is defective or operating abnormally.

13. Avoid damaging the sabre saw for example by applying excessive force

of any kind.

14. ALWAYS maintain the tool. Keep it clean for the best and safest

performance.

15. Quick change couplings should not be located at the tool. They add

weight and could fail due to vibration.

16. DO NOT force or misuse the tool. It will do a better and safer job at the

rate for which it was designed.

17. Do not remove any labels. Damaged labels should be replaced.

18. This tool vibrates with use. Vibration may be harmful to your hands or

arms. Stop using the tool if discomfort, a tingling feeling or pain occurs.

Seek medical advice before resuming use.

19. Always use the appropriate blade for the material being cut.

20. Always switch the machine OFF once the task is completed.

21. Always ensure the blade is fully tightened before use.

22. Always allow sufficient clearance beneath the work to ensure the blade

does not come into contact with the floor, table etc.

23. Always check for hidden electrical wires or water pipes etc.

24. Do not cut material above the specified thickness.

25. Do not cut through walls or cavities before checking for hidden electrical

wires or water pipes etc.

26. Do not touch the blade immediately after use, allow time for it to cool.

27. Do not cut work less than at least twice the pitch of the saw blade. i.e. at

least two teeth must be in contact with the work at all times.

28. When cutting wood, ensure all nails have been removed beforehand.

Nails will damage the wood saw blade.

29. When cutting metals, always use a cooling agent i.e. cutting/soluble oil.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

TRANSPORTATION

1. Never carry the sabre saw by the air supply hose.

2. Never carry the sabre saw with your finger on the trigger.

STORAGE

1. When not in use the sabre saw must be disconnected from the air supply

and stored in a dry place out of the reach of children (preferably in a

locked cabinet).

2. Avoid storing the sabre saw in environments where the temperature is

below 0oC.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OVERVIEW

NO DESCRIPTION NO DESCRIPTION

1 Blade 4 Trigger

2 Blade Securing Screw 5 1/4” BSP (Female Air Inlet)

3SafetyLock

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

BEFORE USE

AIR SUPPLY

• Use only clean, dry, regulated, compressed air as a power source for

the sabre saw.

• Air compressors used with the sabre saw must comply with the

appropriate European Community safety directives.

• A build up of moisture or oil in the air compressor will accelerate

wear and corrosion in the sabre saw.

• Never exceed the maximum operating pressure for the sabre saw.

AIR HOSE

• The air hose must be rated at least 150% of the maximum operating

pressure of the tool.

RECOMMENDED AIR SUPPLY CONNECTION

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF

COMPRESSORS AND COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

BEFORE USE

FITTING THE BLADE

1. Slide the blade into the saw as

shown.

2. Secure the blade by tightening the

grub screw shown using the

hexagonal key supplied.

CONNECTING THE SAW TO AN AIR SUPPLY

NOTE: Ensure the air supply is turned off.

1. Remove the travel plug from the

bottom of the sabre saw as shown.

WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU

ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF

COMPRESSORS AND COMPRESSED AIR SUPPLY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

2. Connect a suitable hose to the

sabre saw as shown.

• Use the adaptor supplied if

required.

3. Connect the other end of the hose

to the compressor.

4. Your sabre saw is now ready for

use.

You can fit a whip hose with a quick fit

coupling if required (available from your Clarke dealer.)

OPERATION

1. Slide the safety lock forward.

2. Squeeze the trigger.

• Allow the saw to reach full

speed before use.

3. Release the trigger to stop the

sabre saw. When the blade has

stopped remove it from the

workpiece.

DISCONNECTING THE AIR SUPPLY

Do not disconnect the air supply hose until the compressor has been shut

down and the compressed air released.

1. Refer to the compressor instruction book for the procedures to shut down

and release the compressed air.

2. Once the pressure has been released, disconnect the air supply hose from

the sabre saw.

3. Store the sabre saw safely in its box in a dry, secure environment.

WARNING: THE BLADE WILL CONTINUE TO RUN FOR A SHORT PERIOD

AFTER THE TRIGGER HAS BEEN RELEASED. WAIT UNTIL IT STOPS BEFORE

REMOVING IT FROM THE WORKPIECE

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

MAINTENANCE

DAILY

• Drain water from air tank, air line and compressor.

• Pour a few drops of CLARKE air line oil, into the air inlet. This should be

carried out regardless of whether or not the inline mini oiler is used.

WEEKLY

• Check the air inlet screen filter

and clean if necessary.

CLEANING

• Keep the body of the sabre saw

clean and free from debris, grit

or gum deposits.

SERVICE AND REPAIR

• All servicing and repair must be

carried out by qualified service technicians.

NOTES

• Please note that factors other than the tool may effect its operation

and efficiency such as reduced compressor output, excessive drain

on the airline, moisture or restrictions in the line, or the use of

connectors of improper size or poor condition which will reduce air

supply.

• **Clarke air line oil is available from your CLARKE dealer part no.

3050825.

WARNING: MAKE SURE THAT THE SABRE SAW IS DISCONNECTED FROM

THE AIR SUPPLY BEFORE STARTING ANY CLEANING, OR MAINTENANCE

PROCEDURES.

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