Clarke IG2000D Instruction Manual

WARNING: Do not use the generator without reading this manual

OPERATION & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS GC0521

INVERTER GENERATOR

MODEL NO: IG2000D

PART NO: 8877116

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Before you use this product, read this manual and follow the instructions

carefully. In doing so you will ensure the safety of yourself and others around

you, and you can also expect your purchase to give you a long and

satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is tampered with in any way, or not used

for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission. This guarantee does not effect your

statutory rights.

ENVIRONMENTAL PROTECTION

Recycle unwanted materials instead of disposing of them as waste.

All tools, accessories and packaging should be sorted and taken to

a recycling centre for disposed in a manner compatible with the

environment.

By purchasing this product, the customer is taking on the obligation to deal

with its safe disposal in accordance with the Waste Electrical and Electronic

Equipment (WEEE).

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility. If disposing of this product or any damaged components, do not

dispose of with general waste. This product contains valuable raw materials.

Metal products should be taken to your local civic amenity site for recycling of

metal products.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY RULES

WORK AREA

• Always use in a well ventilated area.

• Always position the exhaust outlet away from people.

• Read these safety instructions before using the equipment.

• Keep children away from the generator.

PERSONAL SAFETY

1. ALWAYS stay alert, watch what you are doing and use common sense

when operating the compressor. Do not use the compressor while you are

tired or under the influence of medication, drugs or alcohol. A moment of

inattention can result in personal injury.

2. NEVER over-reach. Keep your proper footing and balance at all times to

enable better control of the compressor in unexpected situations.

3. NEVER attempt any complex repairs yourself. If you have a technical

problem contact your local Clarke dealer.

POSITIONING THE GENERATOR

1. Keep the generator at least 1 m (3 ft.) from buildings or other equipment, or

the engine may overheat.

2. Place the generator on a solid, flat surface.

3. Make sure the surrounding area is free from any material that could burn or

be damaged by heat.

4. Never move or tilt the generator whilst it is switched on.

FIRE PREVENTION

1. Always switch the engine OFF when refuelling.

2. Always refuel in a well ventilated area.

3. Never overfill the tank, fill to the level specified (See “Check the fuel level”

on page 12.).

WARNING: EXHAUST FUMES CAN BE EXTREMELY DANGEROUS IF INHALED

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

4. Never smoke whilst refuelling and avoid smoking or using a naked flame

near the generator.

5. Never start the engine if there is spilled fuel. Any spillage must be wiped

clean and the generator allowed to dry before attempting to start the

engine.

PREVENTION OF ELECTRIC SHOCK

1. Never use the generator in wet conditions unless it is well protected/

covered. Under these conditions, adequate ventilation MUST be provided

2. Never operate the generator with wet hands

3. Never use water or any other liquids to clean the generator.

4. Make sure you ground (earth) the generator.

ADDITIONAL SAFETY RULES FOR GENERATORS

1. Always make sure the applied load does not exceed the generator rating.

Overloading the generator is dangerous and could cause serious

damage.

Always

disconnect the generator when carrying out any maintenance.

3. Always allow the generator to reach operating speed before connecting

a load.

4. Never allow the generator to run out of fuel when a load is connected.

5. Never transport the generator with fuel in the tank.

6. Never connect the generator to a commercial or residential power supply;

e.g. ring main.

7. Never allow the generator air vents to become blocked.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SAFETY SYMBOLS

The following safety symbols are shown on the product or it’s packaging.

Please read all of the safety and operating instructions carefully before using

this product.

Read this instruction booklet carefully before positioning,

operating or adjusting the compressor.

This compressor produces a high sound level during operation.

Ear protection should be worn.

This compressor contains surfaces which may get hot during

operation. Never operate with the motor housing removed.

Risk of accidental start-up. The compressor could start

automatically in the event of a power cut and subsequent reset.

Do not carry the compressor while it is connected to the power

source, or when the receiver is filled with compressed air.

Risk of electric shock. The compressor must be disconnected

from the mains supply before removing any covers. Do not use

in a damp environment.

Flammable

Poisonous fumes - Do not use the generator in an enclosed

space.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERATOR OVERVIEW - TBA

After removing the generator from its packaging, check that it has not been

damaged in transit. Report any damage immediately to the dealer where the

item was purchased.

NO DESCRIPTION NO DESCRIPTION

1 Air Vent Knob 10 Earthing Point

2 Fuel Cap 11 Economy Control Switch

3 Fuel Valve Knob 12 AC Socket

4 Starting Handle 13 DC Socket

5 Side Maintenance Cover 14 DC Circuit Breaker

6 Top Maintenance Cover 15 Output Indicator

7 Muffler 16 Overload Indicator

8 Choke 17 Oil Alarm Indicator

9 Engine ON/OFF Switch 18 Primer Bulb

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

UNPACKING AND ASSEMBLY

Unpack your generator and check the following items are present. Should

there be any missing or damaged during transit contact your CLARKE dealer.

BEFORE USING THE GENERATOR

IMPORTANT: Generators should ALWAYS be earthed. Make sure you earth

the generator.

Before using your generator check that:

• The generator is in good condition and free from any damage.

• The generator is clean and free from fuel or oil spillage.

• The generator is correctly located for use (see page 3).

• There is no leakage.

NOTE: To avoid accidental spillage of fuel, always use a funnel to fill the

fuel tank. If fuel is spilled it must be removed from the unit before

attempting to start the engine.

EARTHING

An earth spike and cable can be purchased at your local camping supplier,

or alternatively an earth spike can be made, and it is suggested you get

advice from a qualified electrician.

To make a spike use a copper tube or copper rod 12mm diameter, a minimum

length of 200mm and with an M6 machine screw one end.

The cable used should be a maximum length of 1 metre and a minimum of

1.0mm2to carry a 10amp load.

1 x 1800 Watt Inverter Generator 1 x 12 Volt Connecting Lead Assembly

1 x Spark Plug Box Spanner 1 x Instruction manual

1 x Cross-head Screwdriver

WARNING: IT IS ADVISABLE TO PROPERLY EARTH YOUR GENERATOR

BEFORE STARTING USING A WIRE AND A SMALL METAL EARTH SPIKE. THE

WIRE AND EARTH SPIKE ARE NOT SUPPLIED WITH THE UNIT.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

Attach the cable to the generator at

the earth point (shown on the right).

Connect the other end to the spike

between a flat washer and the

copper rod with a lock washer under

the head of the M6 machine screw in

a similar fashion to the earth point

screw on the generator.

When pushing the spike into the

ground the generator must not be

running and it is suggested that the spike is pushed into the ground by at least

100 mm.

Earthing of generators is covered in BS7430:2011. If you have any doubts

about this subject consult a qualified electrician.

CHECKING THE AIR FILTER

1. Remove the side maintenance

panel.

2. Remove the air filter cover screw

shown on the right.

3. Slide out the air filter panel.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

4. Remove the air filter element.

5. If the air filter is damaged contact

the CLARKE spare parts

department for a replacement.

• If the filter is dirty, wash it in a

solution of warm water and

mild detergent and rinse

thoroughly. Leave the filter to

dry completely. Once it is dry

immerse the filter in clean

engine oil and squeeze the filter to remove excess oil.

6. Replace the filter into its original position and replace and secure the air

filter cover then replace the side maintenance panel.

CHECKING THE ENGINE OIL LEVEL

1. Place the generator on a level

surface and check the oil level as

follows.

2. Remove the side maintenance

panel.

WARNING: DO NOT USE FLAMMABLE SOLVENTS OR PETROL TO CLEAN THE

AIR FILTER.

WARNING: YOUR GENERATOR MAY NOT BE SUPPLIED WITH OIL. ALWAYS

ENSURE THAT THERE IS SUFFICIENT OIL BEFORE USE.

WARNING: TO CARRY OUT THIS CHECK, THE ENGINE MUST BE OFF.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

3. Turn the oil filler cap anti-

clockwise and remove from the oil

reservoir, wipe the dipstick with a

clean cloth.

4. Insert the dipstick back into the oil

filler tube and then remove it

again.

5. If the oil is below the Min. level on

the dipstick, top up the oil

reservoir with fresh oil.

• Do not fill above the max level

mark (0.75 litres)

• We recommend the use of

SAE30 oil in this generator.

(CLARKE part number 3050852)

• Do not tilt the generator when

adding engine oil. This could

result in overfilling and damage

to the engine.

6. Replace the oil filler cap.

7. Replace the left side

maintenance panel.

CHECK THE FUEL LEVEL

1. To check the fuel level, open the

fuel filler cap.

2. Slowly add fuel to the fuel tank

(maximum 2.1 litres)

• Do not overfill the fuel tank.

3. Replace the fuel filler cap

securely.

WARNING: MAKE SURE THERE IS FUEL IN THE TANK WHEN USING THE

GENERATOR. RUNNING OUT OF FUEL OR STOPPING THE ENGINE

SUDDENLY WITH A LOAD CONNECTED COULD CAUSE SERIOUS DAMAGE.

Max Level

Min. Level

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