Clarke RACER 55 Instruction Manual

OPERATION & MAINTENANCE

INSTRUCTIONS ©

RACER 55

AIR COMPRESSOR

1107

RACER 55

AIR COMPRESSOR

When disposing of this product, ensure it is disposed of according to all local ordinances. It must

not be disposed of with general household waste.

Thank you for purchasing this Clarke Racer 55 Air Compressor which is fitted

with a 50 litre air reservoir.

Please read this leaflet thoroughly and carefully follow all instructions. In doing

so you will ensure the safety of yourself and that of others around you, and you

can look forward to the compressor giving you long and satisfactory service.

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12 months

from the date of purchase. Please keep your receipt as proof of purchase. This

guarantee is invalid if the product is found to have been abused or tampered

with in any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be

returned without prior permission. This guarantee does not effect your statutory

rights.

CONTENTS PAGE

Safety Precautions ........................................................................... 4

Warning Symbols ............................................................................. 9

Electrical Connections ...................................................................... 10

Parts Identification ............................................................................ 11

Assembly .......................................................................................... 12

Preparation for use ........................................................................... 14

Operating instructions ...................................................................... 15

Routine Maintenance ....................................................................... 19

Troubleshooting ............................................................................... 22

Specifications ................................................................................... 23

Parts Diagram .................................................................................. 24

Parts List .......................................................................................... 25

Declaration of Conformity` ............................................................... 26

WARNING!

As with all machinery, there are certain hazards involved with their operation

and use. Exercising respect and caution will considerably lessen the risk of

personal injury. However, if normal safety precautions are overlooked, or

ignored, personal injury to the operator, or damage to property may result. It

is in your own interest to read and pay attention to the following rules:

WARNING!

When using the air compressor, you should follow basic safety precautions

including the following to reduce the risk of personal injury. Make sure that

you have read all of the instructions before using the air compressor. Keep

this booklet with the compressor for future reference by the operator. Persons

who have not read this booklet should not use the air compressor.

WARNING!

Compressed air can be dangerous. Death or serious injury could result from

improper or unsafe use of this compressor. To avoid these risks, use your

common sense and follow these basic safety instructions. Compressed air

should never be inhaled as it may contain toxic vapours or solid particles.

Always work in good ventilation, especially when spraying paints or other

toxic substances and always use a suitable face mask. Do not spray near

sources of possible ignition.

WARNING!

Attachments, hoses and accessories must meet or exceed the maximum

pressure rating of this compressor.

If low pressure parts are used, the air pressure could cause them to explode

or fly apart, resulting in serious injury. Always take great care when releasing

the pressure and connecting/disconnecting tools.

WARNING!

This compressor must be connected to a power socket that is safeguarded

by a suitable circuit breaker or fuse.

SAFETY PRECAUTIONS

TRAINING: Prior to use all operators should become familiar with the instructions

in this booklet. In particular, become familiar with the ON/OFF control for

emergency stopping.

ALWAYS USE EYE PROTECTION: When operating the air compressor, always use

eye protection, and make sure that other people in the work area are also

using eye protection. Eye protectors must provide protection from flying

particles both from the front and from the side.

NEVER TOUCH MOVING PARTS: Never place your hand near any moving parts

on the air compressor or operate with the covers removed.

PROTECT YOUR SELF AGAINST ELECTRIC SHOCK: Never operate the air

compressor in wet or damp locations.

DRESS PROPERLY: Loose clothing or jewellery may be caught in moving parts.

Always tie long hair back.

KEEP VISITORS/CHILDREN AWAY: Do not allow visitors/children to handle the air

compressor or attachments and ensure that any people in the work area are

suitably dressed.

KEEP THE WORK AREA CLEAN: Cluttered areas invite accidents, clear the work

area of all unnecessary tools, debris and furniture.

DISCONNECT THE AIR COMPRESSOR: Always disconnect the air compressor from

the mains power supply and decompress before performing maintenance,

changing any parts and when not in use.

DO NOT ABUSE THE CABLE: Never pull on the cable when removing the plug

from the mains socket, or lift the compressor by the mains cable.

BREATHING QUALITY AIR: This compressor should not be used to supply

breathing quality air.

DO NOT ABUSE THE COMPRESSOR: Do not stand on the compressor.

SAFETY VALVE: Never remove or attempt to adjust the safety valve. Keep the

safety valve free from paint and other accumulations.

AVOID UNINTENTIONAL STARTING: Do not move the air compressor when it is

connected to the mains power supply. When connecting the air compressor to

the mains supply make sure the red button on top of the air compressor is in the

OFF (down) position.

SAFETY PRECAUTIONS

STORE THE AIR COMPRESSOR PROPERLY: When not in use the air compressor

should be stored in a secure, dry place out of the reach of children. Always lock

up the storage area.

PROTECT YOUR HEARING: Ear protection should be worn when operating this

compressor.

MAINTAIN THE AIR COMPRESSOR WITH CARE: If the air compressor is damaged in

any way, have it repaired by a qualified service engineer.

EXTENSION LEAD: Only use extension leads that are of an appropriate power

rating and suitable for the work environment. Extension leads must have an

earth connection. Inspect the extension lead regularly and replace if

damaged.

ONLY USE PARTS AND ACCESSORIES RECOMMENDED IN THIS MANUAL: The use of

unauthorised accessories or attachments is not permitted and may result in

personal injury and damage to the air compressor. Do not attempt to repair or

modify the air compressor.

STAY ALERT: Watch what you are doing, use common sense, and do not

operate the air compressor when you are tired. The air compressor should not

be used if you are under the influence of alcohol, drugs or any medication that

makes you drowsy.

BEFORE EACH USE CHECK THE AIR COMPRESSOR AND HOSE FOR DAMAGED

PARTS: Never use the air compressor if it has been damaged in any way. Have

the air compressor repaired by a qualified service engineer. Do not use the air

compressor if the On/Off switch does not operate correctly.

HANDLE THE AIR COMPRESSOR CAREFULLY: Operate the air compressor

according to the instructions contained within this instruction booklet. This air

compressor should never be operated by children or individuals unfamiliar with

its operation.

KEEP THE MOTOR AIR VENT CLEAR: Keep the motor vent clear and free from

dust, wipe regularly to maintain an adequate supply of clean air to the air

compressor.

OPERATE THE AIR COMPRESSOR AT THE CORRECT VOLTAGE: Make sure that the

mains supply voltage is the same as the voltage shown on the rating plate.

DO NOT WIPE THE PLASTIC PARTS WITH SOLVENT: Do not use solvents or thinners

such as petrol, benzene, carbon tetrachloride or alcohol to clean the air

compressor, as these chemicals will damage the finish. With the air compressor

unplugged from the supply, use a dry cloth to wipe over the plastic casing.

SAFETY PRECAUTIONS

KEEP ALL SCREWS AND COVERS TIGHTLY IN PLACE: Check the screws and covers

periodically.

ADEQUATE VENTILATION: The compressor should only be used in areas with

adequate ventilation and should not be exposed to heat, or used near

inflammable substances.

NEVER USE AN AIR COMPRESSOR WHICH APPEARS DEFECTIVE OR IS OPERATING

ABNORMALLY: If the compressor operates unusually or makes strange noises,

switch off immediately and purge the air tank. Arrange repair with an

authorised service centre.

DO NOT MODIFY THE AIR COMPRESSOR: Do not attempt to modify the air

compressor, tank, fittings or attachments in any way. Doing so will invalidate the

guarantee and could result in personal injury.

DO NOT MODIFY THE TANK: Do not modify the tank or operate at pressures or

temperatures outside the limits stated in this booklet.

TURN OFF THE AIR COMPRESSOR WHEN NOT IN USE: When not in use, turn off the

air compressor by pressing the On/Off switch, remove the plug from the mains

supply and slowly undo the drain valve to release the pressure from the tank.

Remember to close the drain valve before storage and ensure it is fully

tightened before use.

DO NOT TOUCH HOT SURFACES: During operation, the motor, connections,

compressor body, cylinder head and tubes may get hot, please take care.

DO NOT DIRECT THE AIR STREAM AT THE BODY: Do not direct the air stream at

people or animals, as injury may result. Compressed air can cause soft tissue

damage and propel dirt and other particles at high speed.

ONLY USE RECOMMENDED PARTS: To avoid the risk of bursting, only hoses with a

rated pressure of 10 bar, or more should be used. Never attempt to repair faulty

hoses.

DO NOT USE THIS COMPRESSOR TO INFLATE SMALL, LOW-PRESSURE OBJECTS:

Items such as children's toys or footballs can explode if over-inflated.

AVOID KINKING OR TRAPPING THE AIR HOSE: Always replace faulty hoses - never

attempt a repair if a leak is detected.

DRAIN TANK: Drain the tank after each use. Switch off and slowly open the drain

valve to release the air then tilt the compressor to empty condensed water.

SAFETY PRECAUTIONS

NEVER STOP THE COMPRESSOR BY REMOVING THE PLUG OR SWITCHING OFF AT

THE MAINS SUPPLY: Always use the On/Off switch on the compressor.

NEVER OPERATE WITHOUT ALL GUARDS IN PLACE: Never operate without all

guards or safety features in place and in proper working order.

NEVER OPERATE IN THE PRESENCE OF FLAMMABLE LIQUIDS OR GASES: The air

compressor produces sparks during operation.

CHECK FOR DAMAGED PARTS AND AIR LEAKS: If any part of the compressor is

damaged, it should be carefully checked to determine that it will operate

correctly and perform its intended function. Check for the alignment of parts,

damage to parts, air leaks and any other conditions that may affect its

operation. A guard or any other part that is damaged or defective should be

properly repaired or replaced by an authorised service centre. Defective

pressure switches must be replaced prior to further use of the compressor.

ONLY USE WITHIN THE RECOMMENDED OPERATING TEMPERATURE RANGE: This

compressor should only be used in an ambient temperature of between 0OC

and 25OC.

CLEANING AND CONDITION OF THE COMPRESSOR: Keep the external surfaces

of the tank clean. Avoid impact damage and do not allow the tank to come

into contact with abrasive or corrosive materials.

MOVING THE COMPRESSOR: Always transport the compressor by lifting or pulling

it with the appropriate grips or handles.

USING THE COMPRESSOR FOR PAINTING:

• Do not work in enclosed areas or near naked flames.

• Make sure that the area in which you are working has good ventilation.

• Protect your nose and mouth with a suitable face mask.

• Always check the safety data sheets for substances being sprayed &

ensure manufacturers instructions are followed.

MOTOR HOUSING: Do not insert your fingers or other objects inside the motor

housing to avoid physical damage or damage to the compressor.

SAFETY PRECAUTIONS

WARNING SYMBOLS

READ THIS INSTRUCTION BOOKLET CAREFULLY BEFORE

POSITIONING, OPERATING OR ADJUSTING THE

COMPRESSOR.

Risk of electric shock. The compressor must be disconnected

from the mains supply before removing any covers. Do not

use in a damp environment.

Risk of accidental start-up. The compressor could start

automatically in the event of a power cut and subsequent

reset. Do not carry the compressor while it is connected to the

power source, or when the tank is filled with compressed air.

This compressor contains surfaces which may reach a high

temperature during operation. Never operate with the motor

housing removed.

Air and condensation water can burst from the compressor

when the drain plug is removed.

Wear a safety goggles and ear protectors when using this

compressor

This compressor produces a high sound level during

operation. Ear protection should be worn.

ELECTRICAL CONNECTIONS

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through

an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.

WARNING! THIS APPLIANCE MUST BE EARTHED

IMPORTANT: The wires in the mains lead are coloured in accordance with

the following code:

Green & Yellow - Earth

Blue - Neutral

Brown - Live

As the colours of the flexible lead of this appliance may not correspond with the

coloured markings identifying terminals in your plug proceed as follows:

• Connect GREEN & YELLOW cord to terminal marked with a letter “E”

or Earth symbol “ ” or coloured GREEN or GREEN & YELLOW.

• Connect BROWN cord to terminal marked with a letter “L” or

coloured RED.

• Connect BLUE cord to terminal marked with a letter “N” or coloured

BLACK.

If this appliance is fitted with a plug which is moulded onto the electric cable

(i.e. non-rewireable) please note:

1 The plug must be thrown away if it is cut from the electric cable.

There is a danger of electric shock if it is subsequently inserted into a

socket outlet.

2 Never use the plug without the fuse cover fitted.

3 When replacing a detachable fuse carrier, ensure the correct

replacement is used (as indicated by marking or colour code).

4 Replacement fuse covers can be obtained from your local dealer

or most electrical stockists.

FUSE RATING

The fuse in the plug must be replaced with one of the same rating (13 amps)

and this replacement must be ASTA approved to BS1362.

We strongly recommend that this machine is connected to the mains supply via

a Residual Current Device (RCD)

If in any doubt, consult a qualified electrician. DO NOT attempt any repairs

yourself.

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