CITROEN C1 Platinum User manual

VERY IMPORTANT

As the booklet is constantly re-edited, this one only covers vehicles for this

particular model year.

It is therefore necessary to order a new booklet each year and RETAIN THE

OLD ONES.

COUV-C1-2005 9/01/06 8:41 Page 1

PRIVATE CARS

CITROËN C1

PRIVATE CARS

CAR 000 022

2005

AC/QCAV/MTD

Méthodes techniques documentation

쏘

«The intellectual property rights relating to the technical information contained in this document belong

exclusively to the manufacturer. Reproduction, translation or distribution in whole or in part without prior

written authorisation from the manufacturer is forbidden».

«The technical information contained in this document is intended for the exclusive use of the trained personnel

of the motor vehicle repair trade. In some instances, this information could concern the security and safety of

the vehicle. The information is to be used by the professional vehicle repairers for whom it is intended and they

alone would assume full responsibility to the exclusion of that of the manufacturer».

«The technical information appearing in this brochure is subject to updating as the characteristics of each

model in the range evolve. Motor vehicle repairers are invited to contact the CITROËN network periodically for

further information and to obtain any possible updates».

2005

COUV-C1-2005 9/01/06 8:41 Page 2

PRESENTATION

THIS HANDBOOK summarises the specifications, adjustments, checks and special features concerning CITROËN C1.

The handbook is divided into groups representing the main functions :

GENERAL - ENGINE - INJECTION - IGNITION - CLUTCH, GEARBOX, DRIVESHAFTS - AXLES, SUSPENSION, STEERING - BRAKES - AIR CONDITIONING.

FR-C1-Index-2005 9/01/06 8:43 Page I

IMPORTANT

If you find that this handbook does not always meet your requirements, we invite you to send us your suggestions which we will take into account when preparing future

publications. For example :

– INSUFFICIENT INFORMATION

– SUPERFLUOUS INFORMATION

– NEED FOR MORE DETAILS

Please send your comments and suggestions to :

CITROEN U.K. Ltd.

221, Bath Road,

SLOUGH,

SL1 4BA.

U.K.

FR-C1-Index-2005 9/01/06 8:43 Page II

GENERAL

Vehicle identification 1 - 4

Specifications & dimensions 5 - 6

Weight specifications 7

Operations to be performed following 8

Towing specifications 9 - 12

Lifting and supporting the vehicle 13 - 15

Capacities 16 - 17

Lubrication system 18

Lubricants 19 - 21

ENGINES

Specifications 22

Presentation of CFA engine 23 - 32

Tightening torques on CFA engine 33 - 37

Tightening torques on 8HT engine 38 - 41

Tightening torques : cylinder head : all types 42

Auxiliary drive belt 44

Checking and setting the valve timing 51

IGNITION

Sparking plugs 125

CLUTCH-GEARBOX-TRANSMISSION

Clutch specifications 127

Tightening torques : clutch 128

Checking and adusting clutch pedal

travel 129 - 130

Specifications :

MT (TOYOTA) manual gearbox 131 - 132

Tightening torques : MT

(TOYOTA) manual gearbox 133 - 136

Recommendations - precautions :

MMT piloted manual gearbox 137 - 140

Specifications :

MMT piloted manual gearbox 141 - 144

Tightening torques :

MMT piloted manual gearbox 145 - 147

Driveshafts 148

CONTENTS

Exhaust specifications 78 - 82

Cooling system specifications 83 - 86

Checking the oil pressure 87

Valve clearances 88

Draining, filling and bleeding the

cooling circuit 89 - 92

INJECTION

BOSCH ME 7.9.5 injection 93 - 105

Air filter on CFA engine 106

Fuel supply system 107 - 110

Injectors 111

Safety requirements : HDi direct injection 112 - 113

Prohibited operations : HDi direct injection 114 - 115

Pre-postheating system 116

Checking the low pressure fuel supply

circuit 117 - 118

Checking turbo pressure 119 - 121

Air supply circuit 122 - 124

FR-C1-Index-2005 9/01/06 8:43 Page III

AXLES-SUSPENSION-STEERING

Wheels and tyres 149

Axle geometry 150 - 152

Front axle 153 - 154

Tightening torques: front axle 155

Rear axle 156

Tightening torques : rear axle 157

Suspension 158

Tightening torques: suspension 159 - 160

Manual steering 161

Power steering 162 - 163

Setting the steering rack

mid-point 165

BRAKES

Brake specifications 166 - 168

Tightening torques: brakes 169 - 171

Checking the brake pedal 172 - 174

Checking the braking amplifier 175 - 176

CONTENTS

Checking the vacuum pump 177 - 178

Adjusting the handbrake 179

Draining, filling, bleeding the braking 180 - 183

AIR CONDITIONING

R134.a capacity 184

Air conditioning circuit 185 - 186

Pollen filter 187

Filtering cartridge 188 - 189

Aircon circuit : CFA engine 190

Aircon circuit : 8HT engine 191

FR-C1-Index-2005 9/01/06 8:43 Page IV

IDENTIFICATION OF VEHICLES

E1A2004D

A- Manufacturer’s plate

(On the centre pillar : 3-door version)

(On the rear door aperture : 5-door version)

A- AS/RP No. and RP paint code.

B - Chassis stamp

(Cold stamp on the crossmember, under the front RH seat).

C - Tyre pressures and tyre type

(Label on the front pillar on driver’s side).

GENERAL

FR-C1-page001-21-2005 9/01/06 8:46 Page 1

GENERAL

Structure Version (Depollution gearbox) (4)

P Family (1) Gearbox Depollution

N Bodywork (2) V5-speed gearbox E5

PN CFAC/T CFA Engine (3) CE4

C Version (4) Variants (5)

T Variant (5) IF Fiscal incentives

Family (1) T Entreprise van-convertible

P C1 P Piloted manual gearbox

Body shape (2)

M 3-door saloon (4 seats)

N 5-door saloon (4 seats)

Engine (3)

CFA 1.0i 384F/E4

8HT 1.4 HDi DV4TD/E4

IDENTIFICATION OF VEHICLES

Type approval

FR-C1-page001-21-2005 9/01/06 8:46 Page 2

GENERAL

Petrol Diesel

1.0i 1.4 HDi

Emission standard E4

Type code PN CFAC PN 8HTC

Engine type CFA 8HT

Cubic capacity (cc) 1.0i 1.4 HDi

Fiscal rating (hp) 43

Gearbox type MT MMT MMT

Gearbox ident. plate C 551 (m) (*) C 551A (mp) (**) C 552 (m) (*)

(*) = Manual gearbox

(**) = Piloted manual gearbox

IDENTIFICATION OF VEHICLES

FR-C1-page001-21-2005 9/01/06 8:46 Page 3

GENERAL

E1A2002D

IDENTIFICATION OF VEHICLES

The manufacturer’s plate carries the following information :

(a) Type approval number (*).

(b) Type serial number (VIN).

(d) Gross vehicle weight (*).

(e) Maximum weight on front axle (*).

(f) Maximum weight on rear axle (*).

(g) Manufacturer identification.

(*) = according to marketing country

Manufacturer’s plate.

FR-C1-page001-21-2005 9/01/06 8:46 Page 4

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