CITROEN 2001 BERLINGO User manual

PRIVATE CARS

SAXO-XSARA-BERLINGO

PRIVATE CARS

CAR 050008

Book 1

2001

AC.QCAV/MTD

Méthodes Techniques Documentation



’’The intellectual property rights relating to the technical information contained in this document belong

exclusively to the manufacturer. Reproduction, translation or distribution in whole or in part without

prior written authorisation from the manufacturer is forbidden.‘‘

«The technical information contained in this document is intended for the exclusive use of the trained personnel of the

motor vehicle repair trade. In some instances, this information could concern the security and safety of the vehicle. The

information is to be used by the professional vehicle repairers for whom it is intended and they alone would assume full

responsibility to the exclusion of that of the manufacturer».

’’The technical information appearing in this brochure is subject to updating as the characteristics of each

model in the range evolve. Motor vehicle repairers are invited to contact the CITROËN network periodically

for further information and to obtain any possible updates».

2001

PRESENTATION

THIS HANDBOOK summarises the characteristics, adjustments, checks and special features of CITROEN vehicles, not including COMMERCIAL

vehicles for which there e ists a separate handbook.

The handbook is divided into nine groups representing the main functions :

GENERAL - ENGINE - INJECTION - IGNITION - CLUTCH, GEARBOX, DRIVESHAFTS - AXLES, SUSPENSION, STEERING - BRAKES - ELECTRICAL -

AIR CONDITIONING.

In each section, the vehicles are dealt with in the following order : SAXO - XSARA – XSARA PICASSO - BERLINGO and all models where applicable.

The information given in this handbook is based on vehicles marketed in EUROPE.

IMPORTANT

If you find that this handbook does not always meet your requirements, we invite you to send us your suggestions which we will take into account

when preparing future publications. For e ample :

– INSUFFICIENT INFORMATION

– SUPERFLUOUS INFORMATION

– NEED FOR MORE DETAILS

Please send your comments and suggestions to :

CITROEN U.K. td.

221, Bath Road,

S OUGH,

S 1 4BA.

U.K.

GENERA Sa o 1 - 8

Xsara  9/2000 9 - 24

Xsara 09/2000 25 - 31

Xsara Picasso 32 - 33

Berlingo 34 - 37

Sa o 39

Xsara  9/2000 40

Xsara 09/2000  41

Xsara Picasso 42

Berlingo 43

Lubricants 44 - 58

ENGINE

Specifications 59 - 62

Cylinder head marking, tightening 66 - 77

Au iliary drive belt 78 - 102

Checking, setting valve timing 103 - 104

Valve clearances 140

Checking oil pressure 141

Oil filter 144

INJECTION

Idling, anti-pollution 146 - 149

Petrol injection 150 - 157

Handbrake 302

Bleed brakes 303

Handbrake 319

Bleed brakes 302

Handbrake 330

Bleed brakes 331

E ECTRICA

Starters 332 - 340

Alternators 341 - 354

Charging circuit 355

Preheater plugs 356 - 357

AIR CONDITIONING

Quantity in R 134.a 358

Special features 359 - 366

Checking temperatures 367 - 368

Checking pressures 369 - 370

Sa o 371 - 374

Xsara  09/2000 375 - 381

Xsara 09/2000 382 - 385

Xsara Picasso 386 - 390

INDEX

Identification

of vehicles

Capacities

A le geometry

Brake

specifications

Air conditioning

circuit

LPG safety requirements 166 - 170

HDi safety requirements 171 - 174

Checking the HDi fuel circuit 175 - 176

Checking the HDi air circuit 177

Checking turbo pressure 178 - 179

Checking the HDi recycling circuit 180

Checking, setting DELPHI injection 181 - 195

Checking, setting BOSCH injection 196 - 205

IGNITION

Sparking plugs 206

C UTCH-GEARBOX-TRANSMISSION

Speedometer 207

Checking, adjusting the clutch 211 - 216

Driveshafts 250

AX ES-SUSPENSION-STEERING

Sa o 251 - 258

Xsara TT 263 - 267

Xsara Picasso 292 - 293

BRAKES Sa o 298 - 299

Xsara 304 - 306

Xsara Picasso 321

Sa o

Xsara

Picasso

GENERAL

SAXO - All TypesIDENTIFICATION OF VEHICLES

E1AP07CD

1Engine legislation type

2RP organisation no.

3Chassis stamp

4Manufacturer's name plate

501/02/99 # La el :

- Tyre pressures.

- RP organisation no.

- Paint code.

Paint code.

7Gear ox ident. reference

GENERAL

Emission standard L3 IF/L4

Type code SO CDZF SO HDZF/GL (1) SO KFXD S KFXB/IF SO KFXB/IF

Engine type CDZ HDZ KFX

Cubic capacity (cc) 954 1124 1360

Fiscal rating (hp) 46 5

Gearbox type MA/5 MB3 MA/5

Gearbox ident. plate 20 CE 81 (2) 312 20 CE 95 (2) 20 CE73 (2)

20 CF 03 (3) 20 CF 12 (3) 20 CF 02 (3)

SAXO - All Types IDENTIFICATION OF VEHICLES

(1) = LPG.

(2) = # 28/08/2000.

(3) = 29/08/2000 #

3-DOOR PETROL SALOONS

1.1 i1.0 i 1.4 i

A- X SX

Exclusive VTS SX

VTS

A- X

Administration

AUTO.

GENERAL

Emission standard L3

Type code S NFZF S NFXF SO VJZF SO VJYF

Engine type NFZ NFX VJZ (1) VJY (2)

Cubic capacity (cc) 1587 1527

Fiscal rating (hp) 68 4

Gearbox type MA/5

Gearbox ident. plate 20 CD 60 (3) 20 CD 46 (3) 20 CE 73 (3)

20 CN 05 (4) 20 CN 03 (4) 20 CF 02 (4)

SAXO - All TypesIDENTIFICATION OF VEHICLES

(1) = With EGR

(2) = Catalytic converter with EGR

(3) = # 28/08/2000.

(4) = 29/08/2000 #

NOTE : EGR = Exhaust Gas Recycling device.

3-DOOR DIESEL SALOONS 3-DOOR PETROL SALOONS

1. i 1. i 1 V 1.5 D

VTS

A-X-SX

Exclusive

Administration S - SX

VTS

GENERAL

Emission standard L3 IF/L4

Type code S1 CDZF S1 HDZF/GL (3) S1 KFXD S1 KFXB/IF

Engine type CDZ HDZ KFX

Cubic capacity (cc) 954 1124 1360

Fiscal rating (hp) 465

Gearbox type MA/5 MB3 MA/5

Gearbox ident. plate 20 CE 81 (4) 20 CE 73 (4)

20 CF 03 (5) 312 20 CF 02 (5)

SAXO - All Types IDENTIFICATION OF VEHICLES

5-DOOR PETROL SALOONS

1.1 i1.0 i 1.4 i

A-SX

Driving School

(1) (2)

SX - Exclusive SX

A-X

Administration

AUTO.

(1) = Cylindrical tank

(2) = Ring-shaped tank.

(3) = LPG.

(4) = #28/08/2000

(5) = 29/08/2000 #

GENERAL

Emission standard L3

Type code S1 VJZF (1) S1 VJZF/MOD (2) S1 VJYF (3)

Engine type VJZ VJY

Cubic capacity (cc) 1527

Fiscal rating (hp) 4

Gearbox type MA/5

Gearbox ident. plate 20 CE 73 (a) 20 CF 02 (b)

SAXO - All TypesIDENTIFICATION OF VEHICLES

(1) = With EGR

(2) MOD = Modifia le.

(3) = Catalytic converter

(a) = #28/08/2000.

(b) =.29/08/2000 #

NOTE : EGR = Exhaust Gas Recycling device.

5-DOOR DIESEL SALOONS

1.5 D

Driving School A-X-SX-Exclusive

Administration

A-X-SX-Exclusive

GENERAL

Emission standard L3

Type code SO CDZF/T (1) S3 CDZF (2) SO HDZF SO VJZF/T (1) S3 VJZF (2)

/T.MOD.GL (3)

Engine type CDZ HDZ VJZ

Cubic capacity (cc) 954 1124 1527

Fiscal rating (hp) 56 6

Gearbox type MA/5

Gearbox ident. plate 20 CE 81 (4) 20 CE 73 (4)

20 CF 03 (5) 20 CF 02 (5)

SAXO - All Types IDENTIFICATION OF VEHICLES

Commercial version Entreprise 3 door

1.1 i

Petrol Diesel

1.0 i

A-X-Poste

Administration

1.5D

A-X-Poste

Administration

(1) = Can e converted.

(2) = Non-converti le van.

(3) /T.MOD.GL = Converti le to LPG.

(4) = #28/08/2000.

(5) = 29/08/2000 #

This manual suits for next models

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