Cimon Hybrid Xpanel User manual

Total Solution for Industrial Automation

Before You Start

This manual contains important information on the use and operation of this device.

Please read all the information carefully for optimal performance and to prevent any

damage or misuse of the device.

Safety symbols are classified into two categories, “WARNING” and “CAUTION”.

Warning This symbol describes situations that could cause major or fatal injury to the

user.

Caution This symbol describes situations that may cause minor injury to the user or

damage to the device.

SAFETY SYMBOLS USED IN THIS PRODUCT MEANS:

This symbol warns the user of potential hazards.

This symbol warns the user of uninsulated voltage within the unit that can cause

dangerous electric shock.

Keep this manual nearby the user operating devices so it can be easily checked.

CIMON Inc. is not responsible of any damage or loss caused by not following the user’s

manual.

A-class equipment (Broadcasting communication

equipment for business)

This product has passed the testing for electromagnetic waves for business use, and has

not been designed or manufactured to be used as a household item; users are advised

as such.

Total Solution for Industrial Automation

Precautions for design ( Warning)

Please install a safety circuit to protect entire control system in case of an unexpected

power shut-down and product malfunction. Such anomalies may severely compromise

the integrity of the overall system.

External to the product, please install circuits and switches to safeguard the system from

mechanical damages (ex. Emergency stop, upper/lower limit switches, forward/reverse

direction interlocking circuits, etc.)

Do not implement a trigger in the software for emergency stop of hazardous operation.

If the product is damaged while output signal remains ON or OFF, fatal accident may be

caused. Design an emergency stop switch outside of the product so it can be manually

stopped.

Do not use this product for the purpose of generating an alarm for injury to operators,

breakdown of devices, or production halt.

Design the system so that it can be hand-operated in case the product malfunctions.

Do not use this product as a control unit on applications requiring extreme stability such

as airplane control device, aerospace device, centralized data processing device, nuclear

control system, medical life support system, etc.

In case the product is used in transportation such as trains, vehicle, vessels, or warning

devices for disasters and crimes, various safety devices, and medical devices excluding

life support system, you are required to design backup or failure provision system to

secure reliability and stability.

Even if the screen is black, the unit could still be turned on with a dead LCD backlight.

When the operator touches a panel in this situation, the action could cause device’s

malfunction. Do not use this product for controlling safety devices such as emergency

stop switches.

Total Solution for Industrial Automation

Precautions for mounting ( Caution)

Use this product in the intended environment given in this manual. Using it in any

conditions outside of the specifications could result in electric shock, fire, malfunction, or

damage to or deterioration of the product.

Connect all cable connectors tightly to the product. Loosely or incorrectly connected

cables may result in failure of inputs and outputs.

Power supply of the product must be turned off before mounting. Not doing so could

cause an electric shock or damage to the device.

Do not install the product in an environment where it is exposed to temperatures

outside its normal operating range. Failure to do so could cause damage to the device or

reduce product lifespan.

Do not convey direct vibration into product. Failure to do so could cause electric shock,

fire or malfunction.

Make sure that metallic debris do not enter the product. Failure to do so may cause fire,

equipment damage or malfunction.

Use low noise power between power supply and grounding. Use a short power cable to

reduce noise.

Connect a surge absorber to prevent electrical surge.

Total Solution for Industrial Automation

Precautions for wiring ( Warning)

Make sure to check if the device’s power and external power supply is turned off before

wiring. Failure to do so may cause electric shock or damage to the device.

Make sure to fasten all of power cables after wiring work, before turning on the

product. Failure to do so may cause electric shock.

Precautions for wiring ( Caution)

Make sure to check device’s regular voltage and sequence of terminals. Failure to do so

may cause fire, electric shock or malfunction.

Make sure to tighten the screw with standard torque (0.5~0.6Nm). Loose connections

may cause short, fire or malfunction.

In grounding the FG ground terminals, be sure to conduct the product D type (Class 3)

grounding. Not doing so could result in electric shock or malfunctions.

When wiring, make sure that wiring debris do not enter the module. Failure to do so

may cause fire, equipment damage or malfunction.

Wire the power cable as short as possible to lower the noise.

Total Solution for Industrial Automation

Precautions for test run and repair ( Warning)

Do not touch the terminals when the power is ON. Doing so could cause an electric

shock or malfunction.

When cleaning or tightening the screw, turn off the power of product and all other

systems. Failure to do so could cause an electric shock or malfunction.

The product uses lithium battery for operating RTC. Do not exchange the battery

yourself as improper installation may cause explosion. If the battery replacement is

required, make contact with the product supplier.

Precautions for test run and repair ( Caution)

Do not dissociate the PCB from the product casing or make any modifications to the

device. Doing so may cause fire, electric shock or malfunction.

When mounting or separating the product, make sure to turn off power to product and

all other external devices. Failure to do so could cause an electric shock or malfunction.

Use radio or cellphone devices at least 30cm away from the product. Not doing so could

result in malfunction.

Total Solution for Industrial Automation

Precautions for Grounding ( Warning)

When you connect product’s SG (Signal Ground) and other device’s SG, make sure that

short circuit is prevented.

The FG terminal is located in the input power connector of product. Connect a ground

wire to the side of the connector.

When grounding WG terminal, make sure to separate it from other devices.

Connect the FG terminal on the power supply to an exclusive ground. When supplying

power to the product, be sure to separate the input, output and power cables.

If exclusive grounding is not possible, use a common grounding point. Use grounding

resistance of your country’s applicable standard for the grounding point.

Do not use common grounding as third method illustrated below, since it can lead to

electric shock or device breakdown.

If the device does not function properly when grounded, disconnect the ground wire

from the FG terminal.

Precautions for Disposal ( Caution)

When the product is disposed of, it should be done so according to your country’s

regulations for similar types of industrial waste.

 
Total Solution for Industrial Automation 
Content 
Introduction ··································································································································· 1 
1 Overview of the Product ········································································································· 4 
2 Internal Structure of Hybrid Xpanel ························································································ 5 
3 Line-up for Hybrid Xpanel ······································································································· 6 
3.1 Devices ····························································································································· 6 
3.2 Optional Expansion Modules (PLC Component) ····························································· 6 
4 Compatibility of PLC-S Modules ····························································································· 6 
4.1 Digital I/O························································································································· 6 
4.2 Analog I/O & Temperature Measuring Module ······························································· 7 
4.3 Communication module ·································································································· 7 
4.4 Accessories······················································································································· 7 
Hybrid Xpanel Installation ·············································································································· 8 
1 Appearance of Hybrid Xpanel ·································································································8 
2 Dimensions of Hybrid Xpanel·································································································· 9 
3 Installation of Hybrid Xpanel·································································································10 
Specification·································································································································12 
1 General Specification ············································································································ 12 
2 Performance Specification ···································································································· 13 
2.1 HMI Component ············································································································ 13 
2.2 PLC Component ············································································································· 14 
Detailed functions of HMI Component························································································ 16 
1 External Interfaces of HMI Component ················································································ 16 
1.1 COM1 for RS232C, RS422 and RS485 ·········································································· 17 
1.2 COM2 for Communicating Built-in PLC ········································································· 18 
1.3 Ethernet ························································································································· 19 
1.4 SD Card ·························································································································· 20 
1.5 USB Host ························································································································ 20 
2 Installing Xpanel Designer····································································································· 22 
3 Project Download ················································································································· 22 
4 Opening a project ················································································································· 31 
Detailed functions of PLC Component ························································································ 34 
1 External Interfaces of PLC Component ················································································· 34 
2 Built-in PLC···························································································································· 36 
2.1 Features of CPU Module ································································································ 36 
2.2 Operation Modes of PLC································································································ 37 
2.3 External Wiring Diagram································································································ 37 
3 Connecting PLC and Program download·············································································· 38 
4 Settings for PLC Communication Port ·················································································· 44 

Total Solution for Industrial Automation

6 Example of Hybrid Xpanel Project ······························································································· 45

7 Maintenance Work and Repair ···································································································· 53

7.1 Maintenance Work ··············································································································· 53

7.2 Repair···································································································································· 54

7.3 Troubleshooting···················································································································· 55

INDEX·················································································································································· 68

Total Solution for Industrial Automation

Chapter 1 Introduction

1Introduction

This manual guides the reader through installation, functions, safety and operation of

Hybrid Xpanel. This manual needs to be read and understood before attempting to

install or use the device. Store this manual in a noticeable place so that you can take it

and read it whenever necessary. CIMON Inc. is not responsible of any damage or loss

caused by not following the user’s manual.

Contents of this manual is as below.

Chapter 1 introduces the kinds, structures and characteristics of each unit of the

product.

Chapter 2 explains the feature and installation of the product.

Chapter 3 explains the general and performance specifications of the product.

Chapter 4 explains the structure of the HMI component that is included in the

product. Also, this chapter explains ways to download projects and provides the

installation path of our software Xpanel Designer, which is required to run the device.

Chapter 5 explains the structure of the PLC component that is included in the

product. Also, this chapter provides ways to configure the software CICON which is

also required to run the device.

Chapter 6 guides the user through programming example of the product.

Chapter 7 explains repair and maintenance methods, and guidelines for

troubleshooting.

In order to run the device properly, the following specifications are required.

Product

Version

XPanel Designer (Software)

V2.52 or above is recommended

CICON (Software)

V6.20 or above is recommended

PLC CPU

V6.14 or above is recommended

(PLC-S F/W)

Below is an instruction on how to check the latest version of the software and CPU.

(1) Xpanel Designer

Run the Xpanel Designer and click the [Help] –[About XpanelDesigner] located in the

upper right side of a menu bar. You can check the version of software in the dialog box.

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