Chrysler Laser 1990 Technical document

SAFETY

NOTICE

CAUTION

ALL SERVICE AND REBUILDING INSTRUCTIONS CONTAINED HEREIN ARE

APPLICABLE TO, AND FOR THE CONVENIENCE OF, THE AUTOMOTIVE

TRADE ONLY. All test and repair procedures on components or assemblies in

non-automotive applications should be repaired in accordance with instructions

supplied by the manufacturer of the total product.

Proper

service

and

repair

important

the safe, reliable, operation

all

motor

vehicles.

The

service

procedures

recommended

and

described

this publication

were

developed

for professional

servlTe

personnel

and

are

effective

methods

for performing vehicle

repair. Following

these

procedures

will

help

assure

efficient

economical vehicle

performance

and

service

reliability. Some

these

service

procedures

require the

use

special

tools

designed

for specific

procedures.

These

special

tools

should

used

when

recommended

throughout

this

publication.

Special attention should be exercised when working with spring or tension loaded

fasteners and devices such as E-Clips, Circlips, Snap rings, etc., as careless removal

may cause personal injury. Always wear safety goggles whenever working on

vehicles or vehicle components.

important

note

that

this

publication contains

various

Cautions

and

Warnings.

These

should

carefully

read

order

minimize the

risk

personal

injury,

the

possibility

that,

improper

service

methods may

damage

the vehicle

render

unsafe.

important

note that these Cautions

and

Warnings cover only the situations

and

procedures

Chrysler Motors

has

encountered

and

recommended.

Chrysler Motors

could

not possibly know,

evaluate,

and

advise

the service

trade

all

conceivable

ways

that

service

may

*be

performed,

the possible

hazards

each.

Consequently, Chrysler

Motors

has

not

undertaken

any

such

broad

service

review.

Accordingly, anyone

who

uses

service

procedure,

tool, that

not

recommended

this publication,

must

assure

oneself

thoroughly that neither

personal

safety,

nor

vehicle safety, be jeopardized by

the service

methods

they select.

WE SrjPPORT

VOLUNTARY TECHNICIAN

CERTIFICATION

THROUGH

TALON

BACKUP

TECHNICAL

INFORMATION

MANUAL

FOREWORD

This manual has been prepared as an introduction to

the specifications, features, construction and func-

tions of the newly developed TALON. Please read

this manual carefully as it will be of assistance for

service and sales activities

Please note that the service manuals are also

available and should be used in conjunction with this

manual.

All information, illustrations and product descrip-

tions contained in this manual are current as at the

time of publication. We, however, reserve the right

to make changes at any time without prior notice or

obligation.

This

BACKUP DSM manual

to be used ONLY as a BACKUP. Please DO NOT REDISTRIBUTE

WHOLE SECTIONS.

This

BACKUP was sold to you under the fact that you do

indeed

OWN

a GENUINE DSM MANUAL. It CANNOT BE considered a REPLACEMENT (Unless

your

original

manual was lost or destroyed.)

Please See

README.N

or for

additional

information

Thank you. [email protected]

Chrysler Motors reserves the right to make changes in design or to

make additions to or improvements in its products without

imposing

any obligations upon itself to install them on its products

PreViOUSlV

manufactured.

*-a-

.I._. .-1-L,.*

_____

^_^__

l L.-

Orintul

in U.S.A.

GROUP INDEX

ROSA.

General

Front Suspension

................................

Rear

Axle

............................................

Brakes

Eir$rii

..s...

Clutch

Cooling

Electrical

..-..................

Engine

....................................................

Intake

and

Exhaust

............................

Fuel

System

Propeller

Shaft

and

Universal

Joint

Rear Suspension

Power

steering

....................................

Manual

Transaxle

Automatic

....................

Body

....................................................

Heaters

and

Air

Conditioning

........

Emission

Control

Systems

............

._._

-_-

MODEL

INDICATIONS

The following abbreviations are used in this manual for classification of model types.

M/T:

Indicates the manual transaxle, or models equipped ‘with the manual transaxle.

A/T:

Indicates the automatic transaxle, or models equipped with the automatic transaxle.

MPI: Indicates the multi-point injection, or engines equipped with the multi-point injection.

DOHC:

Indicates an engine with the double overhead camshaft, or a model equipped with such an engine,

Turbo:

Indicates an engine with turbocharger, or a model equipped with such an engine.

Non-Turbo:

Indicates an engine without turbocharger, or a model equipped with such an engine.

2WD: Indicates the front wheel-drive vehicles.

4WD: Indicates the 4 wheel-drive vehicles.

HOW TO READ A CIRCUIT DIAGRAM

Circuit diagrams are prepared as follows using these

symbols:

NOTE

For specific details concerning the interpretation of

circuit diagrams, refer to the separately bound

The current flow at the

nition

key positions “ACC” ”N” and

“ST” is shown combined.

Be sure to trace the appropriate

circuit depending on the ignition

key position.

Service Manual.

These symbols show the input to

and output from (direction of

current flow to and from) an

electronic control unit.

o&ficates

that current flows

Input

and

Indicates power

supply connection.

Connectors

Female connector

9.1

Male connector

l-4’

Input Output output

This symbol indicates connector

for equipment (male connector

is..

used as an intermediate connec-

tor) viewed from in front of the

Arrowindicates direction of

Connector for equip-

ment with attached har-

ness Connector inserted

GENERAL

---

-~-

-------l

O-l

CONTENTS

GENERAL DATA AND SPECIFICATIONS . . . . . . . . 13

VEHICLE IDENTIFICATION

.._..................._........_

TECHNICAL FEATURES

Engine Model Stamping

.................................... 12

....................................

Vehicle Identification Code Chart Plate

........

4WD

(Four-wheel Drive)

........................................ 7

Vehicle Identification Number List

................ 10

PJT

Safety-lock System

........................................

Vehicle Identification Number Location

........

Basic Construction

............................................

Vehicle Information Code Plate

........................

1 1

Engine

......................................................

......... 5

Exterior

Vehicle Safety Certification Label

....................

................................................................

Interior

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

..__...............................

Theft-alarm System (Option for 4WD

Vehicles)

. . . . . . . . . . . . . . . . . . . . . . . . .

.._._........_.....................

o-2

GENERAL

Technical Features

TECHNICAL FEATURES

ROOCAAB

EXTERIOR

Low and wide profile for appearance sports car

impression.

OOA0190

OOA0189

No.

Features

Flush surface and low front high rear styling for outstanding aerodynamic performance

Pop up headlights of optical horn type

Hood bulge indicating DOHC engine

Futuristic glass upper body

Removable tilt up sunroof (option for all models)

Smooth integrated body lines giving a lean appearance

Wide tires and wide tread to emphasize power and stability

Bumpers made integral with the body

Wall to wall tail lamps for sporty image

GENERAL

Technical Features

o-3

INTERIOR

OOAO162

No.

Features

Cock pit type instrument panel to give sporty image

Switches arranged around the driver seat for easy access and operation

Hi back seats with integral head rest for comfortable and firm holding

4Integrally molded door trims with round and smooth transition to the instrument panel

Sporty double seat with firm holding

Rear quarter trims with built in dynamic speakers

Easy to use large capacity console box

o-4

GENERAL

Technical Features

BASIC

CONSTRUCTION

The 4WD vehicles are equipped with

2.OL

DOHC

16-valve

turbocharged engine and incorporate new

technologies such as full time 4WD of center

differential type with viscous coupling differential

limiting for excellent running stability and excellent

Steering

l Light weight and compact rack and pinion

type for high steering response

l Tilt steering mechanism to give optimum

driving position

driving across bad roads, and $-wheel independent

suspension for comfortable riding.

Adopted on

2WD

vehicles are

2.OL

DOHC

16-valve

engine, MacPherson strut type front suspension

and torsion axle

typ.e

3-link

rear suspension.

Rear suspension

l Self-aligning double wishbone type suspen-

sion for comfortable ride

(4WD)

l Torsion axle type 3 link suspension for

outstanding driving stability

(2WD)

l Negative chamber for outstanding steer-

ability during high speed driving

Anti-lift geometry for high stability during

braking

Integral torsional bar type axle beam for

optimum roll stiffness

(2WD)

Front propeller shaft (3-piece

4-joint

type)

Robro

joint to absorb lengthwise and angular

change and prevent transmission of vibrations.

(4WD)

Front suspension

The front suspension of McPherson strut type

independent suspension system

l Under steer geometry for outstanding steering

stability

l Negative offset geometry for outstanding

stabil-

ity at braking

Offset coil springs for comfortable ride

Brakes

Cross piping dual type proportioning

valve

that keeps balanced braking power even at

failure of the hydraulic system.

l Four wheel disc brake system for high

braking power.

GENERAL

Technical Features

o-5

ENGINE

The engines are the transverse-mounted engine

especially for front-engine/front-wheeldrive or

front-engine/4-wheel drive models, the

2.OL

DOHC

16-valve

engine with high-performance, silent-

operation,

low-vibration, low-noise, low-fuel-

consumption features, an engine that fully displays

the most

up-todate

engine technology.

SPECIFICATIONS

Engine model Displacement

(cu.in.1

h$xo$put

(SAE

net)

Max. torque

(SAE

net)

ft.Ibs./rpm

4G63

Non-Turbo 1997

(122)

135/6000 125/5000

4663

Turbo

1997 (122) 195/6000

203/3000

FEATURES

High performance and low fuel consumption

l The rocker arm reduces the valve-actuation torque as well as fuel consumption.

l Air-intake efficiency improved through the adoption of the optimum air-intake system layout.

l Improved response and fuel consumption has been achieved by electronic control multipoint

fuel injection.

l Water-cooled turbocharger. <Turbo>

Quiet operation

l Noise and vibration have been decreased by the adoption of roller rocker arms.

l Noise generated by the valve mechanism has been decreased by the hydraulic auto lash adjusters.

l Vibrations have been decreased by the adoption of bearing caps with beams which increase the

rigidity of the crankshaft support points.

Serviceability

l Complete self-diagnosis functions.

l Enhanced reliability through the adoption of gold-plated connector terminals.

l Use of an auto tensioner achieves maintenance-free, automatic adjustment of timing belt

tension.

l Use of the auto lash adjusters achieves maintenance-free, automatic adjustment of valve clearance

The

2coil

ignition system without a distributor supplies sufficient ignition energy even during

high speed operation.

O-6

GENERAL

Technical Features

Valve mechanism

The roller rocker arms de-

crease

losses.due

to friction in

the valve system.

The auto lash adjusters elimin-

ate the need to adjust the valve

clearance.

Combustion chamber

The combustion chamber is pro-

vided with a squish area for high

combustion efficiency.

Ignition system

The

2coil

ignition system without

a distributor supplies sufficient

ignition energy even in the high

speed operation.

76-4

Crankshaft

pu!ley

The

oullev

orovrded

with a torsion-

da’mper

ieduces the transmis-

sion of vibrations.

EN0376

Auto tensioner

The auto tensioner eliminates the

need to adjust the timing belt

tension.

crankshaft has five

marn

bearings

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