Chrysler 160 Instruction manual

ENGLISH

9/70

WORKSHOP

MANUAL

CHRYSLER

160

CHRYSLER

160-G

.T.

CHRYSLER

180

21381' M

0970

CLASSIFI.CATION

SYSTEM

COMMON

TO ALL AFTER-SALES

MANUALS

A-

ENGmE

-Engine

assembly

Cylinder-block

-Moving

pa!'ts

Cylinder

head

-Timing

gear

B -

LUBRICATICN

General

Oil

sump

Oil

pump

Oil

filter

C -

FUEL

SYSTEM

General

Petrol

tank

Petrol

pump

and

pipes

Air

filter

and

warm

air

intake

Carburettor

Exhaust

D -

COOLlNG

General

Radiator

-Fan

-Hoses

-Water

pump

E -

ENGINE

ELECTRICAL

SYSTEM

General

Starting

Charging

Ignition

F -

TRANSMISSION

General

Clutch

F3 -Gear box

F4 -

Automatic

gear

box

F5 -

Drive

shaft

Differential

and wheel

shafts

G -

SUSPENSION

General

Front

suspension

G2 - Rear

suspension

-Wheels

Tyres

H -

STEERING

General

Steering

Adjustment

vehicle

trim

Adjustment

front

wheel

set

geometry

J -

BRAKES

JO -

General

J 2 -

]Tont

brakes

(

discs)

Rear

rakes

(drums)

Rear

brakes

(di

scs)

-Brake

control

system

servo-brakes

K -

BODY

ELI!."'CTRICAL

SYSTEM

-Wiring

diagram

-In

ner

electrical

instruments

Ind

cator

lights

-Windscree

n-wipers

- H

orns

control

system

Air

cond

itioning

L -

BODY

llJ

\VHITA

.AND

TRDI

General

- F

ront

end

L2 -

Centra

section

Rear

end

M -

PAmT

APPLICATION

PROOEDl.IRES

N -

ACCESSORIES

-Car

radio

Trailer

attachment

Reprint

translation,

even

partial,

is strictly

prohibited

without

written

permission from

CHRYSLER

FRANCE CHRYSLER

160

•

160

CiT·

180

PRESENTATION OF

AL;:

This

1anual

is part

the

series

publications

designed

with

coaaon

classification

syste~

for easter

aatntenance

our

vehicles:

•

Spare

Part

Catalogue

•

Workshop

Manual

• Tfu

Schedule

•

list

Specific

Tooling

The

classification

system

coaaon

these

aanuals

will

found

page

This

aanual

divided

Into

chapters

corresponding

the

units

the

vehicle.

Chapters

are

identified

a letter.

Within

the

framework

chapter,

the

classifications

sections, I.e.

fnforutton

concerning

the

units

which

given

assembly

coaprlsed,

identified by

the

letter

corresponding

e relevant

chapter

followed

nuaber

used

identify

the

Individual

unit.

For

easter

1nforaat1on

finding,

the

section

reference

followed

roaan

nuaber,

which

specifies

the

nature

the

inforaatton

given

the

unft

the

section

concerned:

Description

General

Genera

spec

ifications.

II.

Tightening

torque

values.

Ill.

Specific

tooltng.

IV.

Unit

aaintenance

and

adjustaent

procedures,

Unit

reaoval

and

re-fitting

procedures.

VI.

Removed

unit

dismantling

and

re-asseably

procedures,

Inclusive

Inspection

after

re-asse~bl

VII.

Recondt

on!

procedure

Acceptance

crt terla

for

recoverable

coaponents.

The

lnforaatlon classification

reference,

section

syabol,

appears

the

box

printed

the

top

outer

comer

each

page.

Page

numbers

are

shown

lamedlately

below

the

classification

reference

section

nuaber,

and

page

nuaberlng

starts fro• 1 for

each

individua

l section.

The

structure

our

classification

system,

therefore, Is

1 -

Chapters

: identified

a letter.

They

correspond

the

main

vehicle

assa~bltes.

Sections

:Identified

the

chapter

identification

letter

followed

nuaber·

Identifying

the

unit

concerned,

and

roman

nuural

dicating

the

nature

the

infor~~ation.

Page

numbers

progressive

numbering

pages

for

each

section.

Reprint

translation,

even

partial,

is strictly

prohibi

without

written

permission from

CHRYSLER

FRANCE CHRYSLER

160-

160"

-180

KEEPING

MANUAL

UP-TO-DArE

Up-dating

is a

continuous

process.

achieved

the

publication

additional

pages

the

baste

text.

which

have

Inserted

before

the

corresponding

1odlfled

pages.

Additional

pages

are

coloured

for easter tdenttftcatlon.

The

classtftcatfon reference-

section

nu1ber-

each

'additive•

corresponds

the

reference

nu1ber

the

basic

page

1odtftes.

Two

add

Itl

ona

boxes

are

provided

under

the

sect!

nUiber:

the

first

box

wtll

contain

the

word

ADDITIVE

followed

nu•ber

Indicating

the

order

classification,

cases

where

several

ADDITIVES

correspond

the

sa1e

original

page;

the

second

box

will

contain

the

page

number,

and

indication

the

number

pages

the

ADDITIVE

concemed.

Exaaple:

_,._

_ _

Section

number

,--

Original

page

number

ADDITIVE

-~----

Order

classification for

ADDITIVE

Page

-~---

Page

No./Nu11ber

pages

1369

Note:

Approxf•ately

every

years,

a.new

manual

pooling

all

previously

issued

additives is

published.

CHRYSLER

160-

160"

-180

Reprint

translation,

even

partial,

strictly

prohibited

without written permission from

CHRYSLER

FRANCE

(

GENERAL

•

Veh

cle

identification

•

Dimensions

and

weights

•

Jacking

the

vehicle

•

Operations

carried

out

before

delivery

•

Operations

carried

out

for

free

overhaul

•

Certified

and

recommended

ntenance

oper

tions

Reprint

translation,

even

partial,

is strictly

prohibited

witho

tten

permission from

CHRYSLER

FRANCE

CHRYSLER

160-

160 GT- 180

Fig. 1 - A :

Type

Serial

No.

B: Original

body

paint

dent!

cation."

Fig. 2 -

Engine

No.

VEHICLE

IDENTIFICATION

G.001

Fig. 3 -

Gear-box

No.

002

Fig. 4 - Dtfferentfal

No.

Reprint

translation,

even

partial,

is strictly

prohibited

without

written

permission from

CHRYSLER

FRANCE

GENERAl

003

G.004

CHRYSLER

160

•

160

•

180

GENERAL

DIMENSIONS

AND

WEIGHTS

JACKING

THE

VEHICLE

DIMENSIONS

Overall

length

Overa

dth

Front

overhang

Rear

overhang

Wheel-base

Front

wheel

track

Rear

wheel

track

Ground

clearance

Unloaded

ntght

Loaded

weight

WEIGHTS

160

160GT-180

457

••

527

••

728

••

780

••

010

••

815

••

045

••

667

••

400

397

120

160

Manual

Trans.

Auto.

Trans.

Unloaded

wefght

running

order

065

080

at front

572

585

at rear

493

495

Total

authorized

loaded

weight

490

at front I

at rear

Total

authorized

loaded

weight

190

tral ler

RECOMMENDA

ONS

FOR

HIC

CKI

Jack

vehicle,

support

following

pofnts

only:

•

locations

for

Jacking

lower

door

sfll

area

behind

front

wheels

and

ahead

rear

wheels.

CHRYSLER

160GT-180

lan.

Trans.

Auto.

Trans.

095

110

585

595

510

515

520

670

160.

160

GJ. 180 , Reprint

translation,

even

partial,

strictly

prohib

ted

without

written

permission from

CHRYSLER

FRANCE

(

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