Christie Roadster S+12K Guide

Lamp and Filter Replacement Instructions

013-100049-03 (Rev.1) 1 of 8 Pages

Introduction

Use the following instructions when replacing the lamp or filters in any of the projectors

listed in Table 1, below. The lamp is located at the rear of the projector (below the input

panel) and can be accessed by opening the lamp door. Use only a Christie approved Lamp

and Filter Kit for your specific projector model.

Projector Model Model Number Lamp Type (Watts) Lamp/Filter Kit Required

Roadster S+12K 38-DSP210-01

38-DSP210-02

38-DSP210-52

1.9kW

03-900519-01P

03-900519-51P

Roadster S+16K 38-DSP214-01

38-DSP214-03

38-DSP214-53

2.4kW

03-900518-01P

03-900518-51P

Mirage S+14K 38-DSP214-04

38-DSP214-54 2.4kW 03-900518-01P

03-900518-51P

Roadster S+20K 104-001001

104-001101-01 3.0kW 003-000306

003-000306-02

Warnings

Lamp replacement MUST be performed by a qualified service technician.

Cool the lamp completely and handle by the housing only.

Install the correct wattage lamp supplied by Christie (Refer to Table 1. Projector

Models) and read the Lamp Replacement Procedure in its entirety before proceeding.

Do not touch the glass surface of the lamp. Fingerprints left on the surface can lead

to an intense accumulation of heat known as a “hotspot”, which could potentially

result in the lamp shattering. It is recommended to wear clean, lint-free gloves and a

face shield when working with the lamp.

Table 1. Projector Models

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Lamp Replacement Procedure

Please read before proceeding.

WARNING

Always power down and unplug the projector prior to servicing.

Allow the lamps to cool before handling.

STEP 1 - TURN THE LAMP OFF

Press (power) to turn the projector off. Allow the cooling fans to stop automatically

(approximately five minutes) before proceeding with Step 2. This wait period is also

required to allow the lamp to sufficiently cool before handling.

STEP 2 - UNPLUG THE PROJECTOR

When the cooling fans have stopped, turn the

projector’s main switch off and unplug from the

main power source.

STEP 3 - OPEN THE LAMP DOOR

WARNING

Protective gear required. Wear a face shield.

Use a #2 Phillips screwdriver to loosen the ¼-turn

lock screws (2) securing the lamp door, located at

the rear of the projector below the input panel.

Refer to Figure 1.

STEP 4 - REMOVE LAMP RETAINING BAR

Use a #2 Phillips screwdriver to remove the two screws that secure the retaining bar along

the bottom edge of the lamp module. Refer to Figure 2. Swing the bar to the side - it is

hinged on the left.

Figure 1. Open Lamp Door

Figure 2. Remove Retaining Bar

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STEP 5 - REMOVE THE LAMP MODULE

Firmly grasp the handle and pull the lamp module straight out of the projector, as shown in

Figure 3. Discard the lamp using safe disposal/recycling practices.

STEP 6 - INSERT THE NEW LAMP MODULE

WARNING

Improper installation could cause a

serious meltdown inside the projector.

NOTE

The lamp module must make full contact with the lamp connectors.

Increased resistance indicates initial contact with the connectors –

push firmly at this point to make full contact.

Align the base plate of the new lamp module under

both side alignment guides. Refer to Figure 4. Slide

the module fully into the projector in the same

orientation the old lamp module was removed.

Push with normal force until the resistance

increases and then firmly push the module another

½ inch.

Figure 3. Remove Lamp Module

Figure 4. Alignment Guides

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STEP 7 - RE-INSTALL LAMP RETAINING BAR

(a) Position the retaining bar along the bottom edge of the lamp module, with the ends

positioned under the alignment guides. If the bar does not fit, push the lamp

module in further.

IMPORTANT

The tightening order of the screws is

critical for proper lamp contact and alignment.

(b) Secure screw Buntil just engaged.

(d) Go back and forth between Aand B to lock the bar in place with even pressure and

correctly position the lamp module. Refer to Figure 5.

STEP 8 — CLOSE LAMP DOOR

Close the lamp door and lock the ¼-turn lock screws (2).

IMPORTANT

The lamp module is calibrated for maximum

performance and brightness in this projector.

Do not attempt to re-align or adjust the lamp module.

STEP 9 - INSTALL THE AIR FILTER

While the projector is still off, replace the air filter. For more information, refer to the Filter

Replacement Procedure, on page 6.

Figure 5. Install Retaining Bar

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STEP 10 - RECORD THE SERIAL NUMBER OF THE NEW LAMP

IMPORTANT

Neglecting to enter a serial number causes the lamp timer to NOT

reset to “0” and may cause the lamp life limit to expire prematurely.

(a) Plug in the projector and power it up.

(b) In the Lamp menu, select “Change Lamp”. Refer to Figure 6, shown below.

(d) Press ENTER to record the number and to reset the lamp timer. The timer will now

begin to log time for the new lamp.

Figure 6. Lamp Menu

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Filter Replacement Procedure

NOTE

This procedure should be undertaken immediately

after Step 8 of the Lamp Replacement Procedure.

The filter, located at the front side of the projector, should be changed whenever the lamp

is replaced. If operating in an extremely dusty environment the filter may have to be

replaced sooner. Use the filter provided in the Christie approved Lamp and Filter Kit for the

specific projector model. For more information, refer to Table 1. Projector Models.

STEP 1 — TURN OFF THE PROJECTOR, COOL and UNPLUG

Before removing or installing a filter, turn off the projector and allow it to cool for five

minutes before unplugging.

STEP 2 - REMOVE FILTER DOOR

NOTE

When operating a Roadster S+20K

also remove the triangular metal filter brace.

Loosen the ¼-turn screw at the top of the filter grille/door. Lift the door away from the

projector. Refer to Figure 7.

Figure 7. Remove Filter Door

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STEP 3 - REPLACE FILTER

Remove the old filter and insert a new one. Follow the airflow

arrows for correct orientation. Refer to Figure 8. The Roadster

S+20K model has a rhomboid-shaped filter; therefore, insert the

sharply angled corner first — place fully back on the left. Ensure

the triangular metal filter brace is installed after the filter has

been positioned. Refer to Figure 9.

Available Filter Replacement Kits:

• 03-900546-01P: Five pack filter kit for 2.0kW and 2.4kW projectors

• 003-000-310: Five pack filter kit for 3.0kW projectors

STEP 4 - RE-INSTALL THE FILTER GRILLE/DOOR

Tighten the single top screw to secure the filter grille/door.

Figure 8. Filter Airflow

Figure 9. Installing the Angled Air Filter (ROADSTER S+20K ONLY).

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Technical Support

NORTH AMERICA

CHRISTIE Digital Systems, Inc.

809 Wellington St. North

Kitchener, Ontario, Canada N2G 4Y7

Tel. 519-744-8005 (General)

Toll Free 1-800-221-8025 (Technical Support)

Fax 519-749-3302 (Service)

CHRISTIE Digital Systems, Inc.

10550 Camden Drive

Cypress, CA 90630 USA

Tel. 714-236-8610 (General)

Toll Free 1-800-221-8025 (Technical

Support)

Fax 519-749-3302 (Service)

EUROPE

CHRISTIE Digital Systems, Inc.

View Point

200 Ashville Way

Wokingham, Berkshire RG41 2PL

United Kingdom

Tel. +44-118-977-8111

Fax +44-118-977-8112

CHRISTIE Digital Systems, Inc.

Willicher Damm 129

D-41061 Mönchengladbach

Germany

Tel. +49-2161-664540

Fax +49-2161-664546

CHRISTIE Digital Systems, Inc.

7, av Georges Pompidou

92593 Levallois-Perret Cedex

France

Tel. +33-(0)1-47-48-28-07

Fax +33-(0)1-47-48-26-06

ASIA-PACIFIC / OTHER

CHRISTIE Digital Systems, Inc.

627A Aljunied Road

# 05-02 Biz Tech Centre

Singapore 389842

Tel. 65-6877-8737

Fax 65-6877-8747

CHRISTIE Digital Systems, Inc.

Rm. 1109-1116 Shartex Plaza

No. 88 Zun Yi South Road

Shanghai, 200336

People’s Republic of China

Tel. +86-21-6278-7708

Fax +86-21-6270-5816

CHRISTIE Sales (Canada) CHRISTIE Sales (U.S.)

Tel. 1-800-265-2171 Tel. 1-800-407-7727 or 1-866-880-4462

Fax 519-749-3136 Fax 714-503-3375

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