Chloride LT041XAT User manual

Linear Plus Series

Uninterruptible Power Supply

Operating Manual

•LT041XAT

•LT061XAT

•LPBP610-2

•LT081XAT

•LT101XAT

Chloride Power Protection: 28430 N Ballard Drive, Lake Forest, IL 60045 USA

Telephone: (847) 990-3228

Toll Free: (800) 388-4234

Facsimile: (800) 833-6829

www.chlorideups.com

Linear Plus Series UPS User Instruction Manual

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS.

Please read and save these instructions. This manual contains important instructions for Chloride models:

Follow these instructions during installation and maintenance of the UPS and batteries.

If you have a problem with the UPS, please refer to this manual before calling the Technical Support

Department. The Installation, UPS Operation, Maintenance and Troubleshooting sections; refer to table of

contents, address most UPS-related issues.

UPLIT057 @ Rev A4/06

• LT041XAT

• LT061XAT

• LT081XAT

• LT101XAT

• LPBP610-2

Chloride Power Protection

28430 N Ballard Drive

Lake Forest, IL 60045 USA

Telephone: (847) 990-3228

Toll Free: (800) 388-4234

Facsimile: (800) 833-6829

Linear Plus Series User Instruction Manuali

Introduction .....................................................................................................................................................................1

Registering Your UPS ........................................................................................................................................................1

Technical Support .............................................................................................................................................................1

FCC Compliance ..............................................................................................................................................................1

Safety Compliance ...........................................................................................................................................................1

About This Manual ....................................................................................................................................................2

Symbols .....................................................................................................................................................................2

Safety ...............................................................................................................................................................................3

Intended Use .............................................................................................................................................................3

General Warnings ......................................................................................................................................................3

Safety Notices ............................................................................................................................................................3

Leakage Currents .......................................................................................................................................................4

Batteries ....................................................................................................................................................................4

Repacking of Unit ......................................................................................................................................................4

Setup ...............................................................................................................................................................................4

Delivery ......................................................................................................................................................................4

Unpacking .................................................................................................................................................................4

Long Term Storage ....................................................................................................................................................7

Environmental Conditions ..........................................................................................................................................7

Floor Loading .............................................................................................................................................................7

Ventilation and Accessibility .......................................................................................................................................7

Installation .......................................................................................................................................................................8

External Overcurrent Protection and Isolation Devices .................................................................................................8

Extending the Remote Power Off (RPO) Function .......................................................................................................8

Connections ..............................................................................................................................................................9

Rear Panel ................................................................................................................................................................11

Cable Sizes and Current ...........................................................................................................................................12

Output Terminal Voltage ..........................................................................................................................................13

External Battery Installation ......................................................................................................................................14

UPS Operation ................................................................................................................................................................14

UPS Mode ................................................................................................................................................................14

Bypass Mode ...........................................................................................................................................................15

Battery Mode ...........................................................................................................................................................15

Control Panel ...........................................................................................................................................................18

Control Panel Menu Flow Chart ..............................................................................................................................19

Control Panel Menus and Displayed Text/Options .....................................................................................................20

Warning and Fault Indicators ...................................................................................................................................22

UPS Start-Up & Shut Down .............................................................................................................................................23

UPS Start-Up Procedure ...........................................................................................................................................23

UPS Shutdown Procedure ........................................................................................................................................23

Maintenance Bypass Procedure ................................................................................................................................23

Return from Maintenance Bypass Procedure ............................................................................................................24

Remote Power Off (RPO) ..........................................................................................................................................24

Functional Test .........................................................................................................................................................24

Battery Test ..............................................................................................................................................................24

Maintenance ..................................................................................................................................................................25

Storage ....................................................................................................................................................................25

Battery Maintenance and Disposal/Recycling of Batteries ..........................................................................................25

Interfaces .......................................................................................................................................................................26

Serial Interface COM 3 .............................................................................................................................................27

Interface Slot COM ..................................................................................................................................................27

Optional Isolated Contacts Card ...............................................................................................................................28

Troubleshooting .............................................................................................................................................................29

Warranty ........................................................................................................................................................................30

ii Linear Plus Series User Instruction Manual

Batteries .................................................................................................................................................................. 30

Limitations of Warranty ........................................................................................................................................... 30

Exclusive Remedies .................................................................................................................................................. 30

Return Procedure .................................................................................................................................................... 30

Appendix A: Features and Specifications ........................................................................................................................ 31

Features .................................................................................................................................................................. 31

Specifications .......................................................................................................................................................... 32

Appendix B: Paralleling UPS Devices ............................................................................................................................... 34

Installing a Parallel System ....................................................................................................................................... 37

Introduction

Linear Plus Series User Instruction Manual 1

Introduction

Thank you for selecting this uninterruptible power supply (UPS). Chloride’s Linear Plus Series UPS

offers the most reliable protection from the harmful effects of electrical line disturbances for your

computing and communications equipment. Chloride ISO 9001 certiﬁcation represents our commitment

to building world-class products. We take pride in every unit that leaves our facility.

RegisteringYour

UPS

To ensure that your Linear Plus Series UPS model and serial number are registered, complete and mail

the enclosed postage-paid warranty card.

Technical Support

Chloride offers 24-hour technical support. To contact Chloride Power ProtectionTechnical Services call:

• North America: (847) 990-3229

Please check with Chloride Technical Services before attempting to repair or return any Chloride product.

If a Chloride UPS needs repair or replacement, Chloride Technical Services will issue a Return Material

Authorization (RMA) number along with instructions on how to return the UPS, or arrange for repair in

the ﬁeld, at Chloride’s discretion. Contact Chloride Technical Services to order OEM replacement

batteries.

FCC Compliance

ATTENTION:

Changes or modiﬁcations to this unit not expressly approved by the party responsible or

in FCC compliance could void the user’s authority to operate the equipment.

This equipment was tested and complies with the limits for a ClassA digital device, pursuant to Part 15

of FCC Rules. These limits are designed to provide reasonable protection against harmful interference

when the UPS is operating in a commercial environment. The UPS generates, uses, and can radiate radio

frequency energy. If installation and use is not in accordance with the instruction manual, it may cause

harmful interference to radio communications.

ATTENTION:

Operation of this equipment in a residential area may cause harmful radio

communications interference. The user is responsible for correcting the interference.

Safety Compliance

UL listing to UL1778

TUV compliance to EN62040-1

2 Linear Plus Series User Instruction Manual

AboutThis Manual

This manual contains information regarding the installation, operation and use of the Uninterruptible

Power Supply (UPS).

Consult this manual before installation of the equipment, which should be performed only by qualiﬁed

personnel. This User’s Manual should be kept for later reference for operation and maintenance of the

UPS.

These instructions may be supplemented with additional sheets, describing speciﬁc extensions or options.

Symbols

The following symbols are used in this manual:

ATTENTION:

Indicates instructions, which if not observed, may endanger reliability of your UPS or the

security of your data.

WARNING:

Indicates instructions, which if not observed, present risk of electric shock, may endanger

your life, your health, reliability of your UPS or the security of your data.

Safety

Linear Plus Series User Instruction Manual 3

Safety

This device serves as an uninterruptible power supply for connected loads. The UPS is in compliance with

all relevant safety regulations concerning information technology equipment, for use in an ofﬁce

environment.

Depending on the type and rating of UPS, certain conﬁgurations of battery extensions may be connected.

These battery extensions may only be connected to the compatible basic UPS unit.

GeneralWarnings

WARNING:

We consider the safety of personnel to be of paramount importance. For this reason it is

essential that procedures relating to safety in this manual be carefully reviewed before commencing work,

and properly adhered to thereafter. The User or Operator may intervene in the operation of the UPS

provided that the instructions laid out in the section titled “UPS Start-Up & Shut Down” on page 23 are

strictly followed.

WARNING:

The installation of the UPS, described in the section titled “Installation” on page 8, may

only be carried out by qualiﬁed technical personnel according to local and national electrical codes such

as the NEC

WARNING: Even when all switches and/or circuit breakers are open, dangerous voltages are present

within this unit!

There are no user-serviceable parts inside. Only factory authorized technical personnel

may carry out any operation that requires protection panels to be opened and/or removed.Any repairs or

modiﬁcations by the user may result in out-of-warranty repair charges, unsafe electrical conditions, or

violation of electrical codes.

Safety Notices

WARNING:Readthe followingsafetynotices carefully! Disregardingthese safetynotesmay endanger

your life, your health, and the reliability of your UPS and the security of your data.

• Transport the unit only in suitable packaging (protected against jolts and shocks).

• If the equipment is moved from a cold environment to a warmer operating location, condensation

may occur. Before you switch on the equipment it must be absolutely dry.An acclimatization period

of at least two hours is required.

• The equipment must be installed in accordance with the environmental conditions speciﬁed in

“Environmental Conditions” on page 7 and Table 2, “Installation Data,” on page 8.

• Even with all buttons and circuit breakers in the “OFF” position the UPS is not isolated from the

mains. To isolate completely from the mains, the power cables must be disconnected.

• ThisUPS devicereceives powerfrommorethanonesource.Theoutputterminalsand/orreceptacles

may have voltage present even when the input is disconnected. UPSs present a different safety issue

thanmostelectricalequipment because unplugging the UPS may cause the UPS to operate in battery

or backup mode. Disconnecting the UPS input does not remove the electrical charge.

• In case of interruption of the mains voltage, the integrated battery maintains the power supply to the

user’s equipment.

• Lay all cables so that nobody can stand on them or trip over them. Only connect input and output

cables (or battery cables when external battery cabinets are used) by following the installation

guidelines provided in this user manual and by referring to applicable codes.

• Make sure that no metal objects (e.g. pins, necklaces, paper clips, etc.) are introduced or left inside

the UPS.

• In emergencies (e.g. damaged case, controls or power cables, penetration of liquids or foreign

matter) switch off the UPS and contact Technical Support for assistance.

• Do not connect equipment that will overload the UPS or equipment that is designed to draw

DC-current.

• When cleaning the unit, follow the instructions in the section titled “Maintenance” on page 25.

• The sum of the leakage currents (protective conductor current) of the UPS and the connected UPSs

exceeds 3.5 mA for all ratings of the UPS. Ground (earth) connection is essential before connecting

supply.

• Data transmission lines should not be connected or disconnected during a thunderstorm.

• The Remote Power Off (RPO) contacts are located on the rear of the unit (Figure 9). When this

connection is open, the logic circuit will immediately shut down the UPS output.

Intended Use

Setup

4 Linear Plus Series User Instruction Manual

• The maintenance bypass switch is intended for use by experienced service personnel only. It is

located at the back of the unit, behind a safety cover (refer to Figure 9). Open the safety cover to

locate and operate the maintenance bypass switch. Instructions for operating the maintenance

bypass switch must be followed or damage to UPS may occur.

Leakage Currents

WARNING:

Connect the ground (earth) safety conductor before any other cables are connected.

Batteries

WARNINGS:

• Battery maintenance should only be performed by authorized personnel.

• Batteries installed in the UPS or within the external battery cabinets contain electrolyte. Under

normal conditions the battery cases are dry. A damaged battery may leak electrolyte that can be

dangerous in contact with the skin and cause irritation to the eyes. Should this happen wash the

affected part with copious amounts of water and seek immediate medical attention.

• Voltage is always present on the battery terminals.

• Even when discharged, a battery has the capacity to supply a high short circuit current, which, in

addition to causing damage to the battery itself and to associated cables, may expose the operator to

the risk of burns.

• Batteries should not be kept in storage for periods exceeding 6 months at 77°F (25°C) without being

recharged (having been charged to 100% at the beginning of any such period). If these conditions

are not respected, the performance of the battery can no longer be guaranteed. It is advisable to

recharge the batteries at least once every 4 months.

• Since new batteries often do not provide full capacity after an initial charge it may be necessary to

carry out a number of discharge/recharge cycles before optimum performance is achieved.

• In order to protect the environment, batteries must be disposed of in accordance with the regulations

governing disposal/recycling of toxic and harmful waste.

Repacking of Unit

Do not pack the UPS or external battery cabinets until at least six (6) hours have elapsed since the last

battery recharge.

Place the equipment in bags made of a material sufﬁciently porous to allow it to breathe [e.g. 4 mil

(100µm) polyethylene].

Do not remove air from the packaging.

When packing unit for movement by common carrier, place on original, or equivalent pallet and repack

in original, or equivalent crate.

Setup

The equipment has been thoroughly checked before shipment. Upon receipt, check the packaging and

ensure that the contents are undamaged.Any damage must be reported to the shipper and any missing

parts must be reported to the supplier immediately.

Unpacking

Care should be taken when removing the packaging in order to avoid damaging the equipment. Check all

packaging materials to ensure that no items are discarded. Remove the packaging following the sequence

illustrated in Figures 1, 2, 3, and 4.

Tools Required

• Hand operated pallet jack

• Scissors

• Screwdriver

ATTENTION:

The equipment must be kept upright at all times and handled with care; damage may be

caused if dropped or subjected to severe impact.

Delivery

Setup

Linear Plus Series User Instruction Manual 5

Fig. 1: Step 1: Remove Strapping

Fig. 2: Step 2: Lift Crate

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