CHINA STIRLING CPF01L86 User manual

CPF01L86

Ultra-low Transportable Cryogenic Freezer

Operating Manual

1 Stirling road, north economic develop: zone, rizhao city, shandong province, China www.chinastirling.com

Operating Manual:

CPF01L86

www.chinastirling.com

CPF01L86

Ultra-low Transportable Cryogenic Freezer

Read this operation manual carefully before using the product. Improper

handling may result in an accident. Be sure to save this manual.

Table of Contents

1. Product Intro................................................................................................... 1

1.1. Description.............................................................................................1

1.2. Manual Contents....................................................................................1

2. Precautions for Safe Operation......................................................................2

2.1. Warnings................................................................................................3

2.2. Cautions................................................................................................. 3

3. Features of the CPF01L86.............................................................................. 5

3.1. FPSC and Refrigeration.........................................................................5

3.2. Power and Temperature Control............................................................5

3.3. Power Adapter and Cord....................................................................... 5

3.4. Thermal Insulation.................................................................................5

3.5. Graphical User Interface........................................................................6

3.6. Tracking and Monitoring.......................................................................6

4. Unpacking and Setup...................................................................................... 9

4.1. Unpacking..............................................................................................9

4.2. Setup...................................................................................................... 9

5. Operation........................................................................................................11

5.1. Responsible Operation.........................................................................11

5.2. UI operation guidelines....................................................................... 11

5.3. Error / Alarms and Troubleshooting....................................................17

6. Maintenance & Service................................................................................. 19

6.1. Cleaning the Freezer............................................................................ 19

6.2. Air Intake Filter Cleaning....................................................................19

6.3. Managing Freezer Contents.................................................................19

7. Troubleshooting.............................................................................................20

8. Specifications..................................................................................................21

8.1. Freezer Specifications..........................................................................21

8.2. Freezer Dimensions and Description...................................................22

8.3. Freezer Performance Characteristics................................................... 23

9. Warranty:.......................................................................................................24

Operating Manual:

CPF01L86

www.chinastirling.com

Operating Manual:

CPF01L86

www.chinastirling.com

1. Product Intro

1.1. Description

The CPF01L86 Ultra-low Transportable Cryogenic Freezer with free-piston

Stirling engine technology differs from conventional compressor-based

refrigeration. It provides high temperature efficiency, deep-temperature cooling

in a lightweight package allowing true portable operation.

The China Stirling CPF01L86 Ultra-low Transportable Cryogenic Freezer uses

direct contact technique for refrigeration, highly advanced free piston Stirling

technology, wide temperature range, precise temperature control of ±0.1 °C,

light weight, easy to use, specially designed power control system and built-in

backup battery. Providing low temperature storage and portable carrying for

different products with a stable, AI controlled, deeply-frozen environment. This

product is Using a user friendly UI (User Interface) which is easy to understand

and use.

It is classified for use as stationary equipment in a Pollution Degree 2 and

Over-voltage Category II environment. The unit is designed to operate under the

following environmental conditions:

Indoor use

Altitude up to 2000 Meter

Maximum relative humidity 80% for temperatures up to 35°C

1.2. Manual Contents

This manual consist of:

Safety Precautions

Features

Setup

Product Usage

Maintenance

Troubleshooting

Specifications

Warranty

This operating manual describes all aspects of receiving, installing, using and

storage of the China Stirling CPF01L86 Ultra-low Transportable Cryogenic

Freezer.

The freezer is controlled with a User Interface (UI) screen. This operating

manual describes use of the UI in Section 5.

Operating Manual:

CPF01L86

www.chinastirling.com

2. Precautions for Safe Operation

Before use, please read the following safety precautions carefully to prevent you

and people around you from injury and your property from being damaged.

Potential hazards associated with use of the CPF01L86 Ultra-low Transportable

Cryogenic Freezer may impact the safety of persons in the workplace in which

the freezer is placed. The freezer itself may also be damaged and/or its warranty

voided by improper operation or usage. All personnel that operate, transport or

place the freezer into storage should read this entire manual to understand those

hazards. Consider storing this manual for ready reference within close proximity

of the freezer.

Before reading the instruction of how to use, please understand the meaning of

following marks and indications.

User Advisory:

Ultra-low temperatures are dangerous, use proper precautions when operating at

ultra-low temperatures. China Stirling cannot be held responsible for damages or

loss of stored product attributed to unintended use. In no case will China Stirling

be held liable for loss of stored product resulting from electrical, mechanical or

structural failure. As with any ultra-low temperature freezer, appropriate

back-up and redundancy considerations are the responsibility of the user.

To assure the correct use of the product, basic safety measures should always be

followed including the warnings and cautions listed on the product and in this

operating manual.

Hazard Symbols

WARNING: This symbol indicates a potentially hazardous

situations which if not avoided could result in serious injury or

death.

CAUTION: This symbol indicates a potentially hazardous

situation which if not avoided could result in minor to moderate

injury or damage.

This symbol is used to indicate important prohibited handling of

the machine and alert the user to possible risks of personal injury

and equipment damage.

Operating Manual:

CPF01L86

www.chinastirling.com

2.1. Warnings

WARNING!

Failure to observe WARNING signs could result in a hazard to

personnel possibly resulting in serious injury or Death

Do not put CPF01L86 in water or pouring water on the unit or

operate where water may drip or fall on the unit electrical box.

Operation under extreme environmental conditions, e.g., in very high

humidity environments (RH 80% or more) also may lead to

condensation or water intrusion.

CPF01L86 uses Free piston stirling engine with pressurized Helium

gas . Do Not Drill or Puncture Inner core.

Do not put CPF01L86 near to fire, may catch fire which will cause

the internal gas to expand or even explode.

Do not put store flammable gaseous or liquids.

(Danger of explosion from gasoline, thinner, spray, etc.)

Do not let the children use the unit alone. Keep infant away from unit.

(Risk of burn and electric shocks)

Do not touch inside the freezer with wet hands while operating on

ultra-low temperatures. (Risk of frostbite)

Do not touch any electrical parts such as the power supply plug or any

switches with a wet hand. That may cause electric shock lead to death

or injury.

If there is an unexpected sound, smell, smoke when the power is

turned on, unplug the power and contact the manufacturer or supplier.

Continued abnormal operation may cause electric shock or fire.

Do not disassemble, modify or repair the freezer. There are no user

serviceable parts inside the CPF01L86 unit. Contact China Stirling

for authorized repair procedures as required.

Do not use if power cable, DC plug or power plug are damaged or

loose. (May cause electric shock, short circuit or combustion)

Do not cut, modify, damage, forcefully bend or knot the power

cable. Also placing heavy objects or forcing the cable to put in small

space can damage the cable resulting in electric shock.

Operating Manual:

CPF01L86

www.chinastirling.com

2.2. Cautions

CAUTIONS!

Failure to observe CAUTIONS signs could result in a hazard to

personnel injury AND damage to the equipment

Operating the unit in extreme environment conditions (35℃ 、RH

80%) using Air conditioner is recommended to extend the life span of

the unit.

Do not fill up the freezer to the top, leave clearance on top for closing

the door properly.

(Temperature may rise causing damage to stored products)

Be especially careful that materials at ultra-low temperatures are not

spilled onto skin or clothing.

(Risk of frostbite and injury)

Do not use freezer in the car trunk without any adequate ventilation.

(Temperature may rise causing damage to product)

Do not place weight or any object on the unit.

(Freezer body may be damaged)

When removing the power plug be sure to hold plug not cable.

(There is Danger of causing electric shock or short circuit )

Avoid strong physical shock or dropping of objects on the unit.

(This may cause damage to electronic components inside)

Remove the plug before turning off engine of the vehicle.

(Power does not turn off after switching off the engine in some

vehicles, freezer can draw power from car battery)

Do not put ice or liquid water directly in the freezer, always use

suitable containers. Also do not store dry ice. (May cause

malfunction or burst)

Do not use glass containers when the contents might freeze and

expand

Do not block the air vents of Freezer (May cause malfunction).

Do not use hard and/or sharp objects, such as knives, screw drivers,

etc. to remove any frost or ice from Freezer. Freezer cabinet is coated

through proprietary technology that can be damaged. Defrosting the

freezer is described later in this operating manual.

Warning: Unauthorized modification to the unit, controls or free-piston Stirling engine is

prohibited and will void all warranty provisions.

Operating Manual:

CPF01L86

www.chinastirling.com

3. Features of the CPF01L86

The China Stirling CPF01L86 Freezer is designed to provide ultra-low

temperature for storage and transportation for the product need ultra low

temperature such as drugs, vaccine and clinical trail products intended for

medical purposes and many other products.

3.1. FPSC and Refrigeration

The China Stirling CPF01L86 Ultra-low Transportable Cryogenic Freezer use

Cryo S 100 Free Piston Stirling cooler as the refrigeration core. The Cryo S

series Stirling engine uses approximately 3 grams of helium gas as a working

fluid. Working in full temperature zone, low power consumption, low noise,

complete 360 degree omnidirectional defense shake. Freezer have built-in

heating system used for defrosting and also for keeping the hot temperature of

cabinet when ever needed.

3.2. Power and Temperature Control

Freezer is equipped with built-in battery providing the backup power to freezer

for one hour to give stable temperature all the time. G.pro control board with AI

algorithm programming control the FPSC power to maintain the temperature of

freezer, temperature sensors (PT100) measures the internal freezer temperature

and machine cold head temperature and provides input to the controller. The UI

provides the display and control for setting the desired temperature for freezer.

3.3. Power Adapter and Cord

A simple line cord change can allow for multiple power and receptacle types.

Make sure to use the cord and plug appropriate for your location. Power Adapter

operation range is:

Voltage input 100VAC-240VAC (Standard three-pin plug)

Frequency 50Hz or 60Hz

Output DC 24V / 5A (max:)

3.4. Thermal Insulation

For the protection of transported and stored products from the outside

temperature, freezer is designed with dual thermal insulation for the better

results, China Stirling CPF01L86 Ultra-low Transportable Cryogenic Freezer

have high performance vacuum insulated panels VIP and polyurethane foam

insulation.

Operating Manual:

CPF01L86

www.chinastirling.com

3.5. Graphical User Interface

The User Interface (UI) is implemented on a touch screen control on the top of

the unit. The UI allows the user to:

Display all temperature and power status

Display freezer and WIFI status

Display freezer identification information

Set the temperature and Power

Set freezer control and communications parameters

3.6. Tracking and Monitoring

Equipped with the new Stage mOS 3.0 and LOTA FPSC control hardware,

built-in Glonass, GPS global positioning and timing system, 4G LTE / Wi-Fi /

Bluetooth / Zigbee all-weather stable connection, remote start and stop,

configuration monitoring, real-time temperature curve , 6DOF motion processor

collects and analyzes all equipment motion data, opening a new chapter for your

precise medical products transport and storage service.

The China Stirling CPF01L86 Ultra-low Transportable Cryogenic Freezer has

the following features:

1．UI Screen

UI screen is on top of the freezer lid, easy operate and easy to look.

Table of contents

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