Chicago Electric 3733 User manual

4” TILE SAW

WITH PVC TRAY

Model 03733

ASSEMBLY AND

OPERATING INSTRUCTIONS

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our Web site at: http://www.harborfreight.com

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions, please call 1-800-444-3353.

SKU 03733 PAGE 2

PRODUCT SPECIFICATIONS

Item Description

Electrical Requirements 120 Volt / 60 Hz

456 Watts / 4,480 RPM

Maximum Cutting Size Capacity 12” L x 12” W x 1-1/16” Thick

Blade Type Diamond 4” Continuous

Arbor Size 5/8”

Water Coolant Basin Capacity 5 Cups, or 40 Ounces

Saw Bevel Capacity 22.5 Degree and 45 Degree

Scale Range 0 to 7-1/2” in 1/8” Increments

(0 to 190mm in 1mm Increments)

Splash Guard Yes

Accessories Bench Stops (2)

Blade Guard (1)

Weight 9.70 Pounds

SAVE THIS MANUAL

You will need this manual for the safety warnings and precautions,

assembly, operating, inspection, maintenance and cleaning proce-

dures, parts list and assembly diagram. Keep your invoice with this

manual. Write the invoice number on the inside of the front cover.

Keep this manual and invoice in a safe and dry place for future refer-

ence.

GENERAL SAFETY WARNINGS AND PRECAUTIONS

1. KEEP WORK AREA CLEAN AND DRY. Cluttered, damp, or wet work areas

invite injuries.

2. KEEP CHILDREN AWAY FROM WORK AREA. Do not allow children to handle

this product.

3. STORE IDLE EQUIPMENT. When not in use, tools and equipment should be

stored in a dry location to inhibit rust. Always lock up tools and equipment, and

keep out of reach of children.

4. DO NOT USE THIS PRODUCT IF UNDER THE INFLUENCE OF ALCOHOL OR

DRUGS. Read warning labels on prescriptions to determine if your judgement or

reflexes are impaired while taking drugs. If there is any doubt, do not attempt to

use this product.

5. USE EYE & EAR PROTECTION. Wear an ANSI approved, full face, safety shield

and ear protection when using this product.

6. DRESS SAFELY. Do not wear loose clothing or jewelry, as they can become

caught in moving parts. Wear a protective hair covering to prevent long hair from

becoming caught in moving parts. If wearing a long-sleeve shirt, roll sleeves up

above elbows.

7. DO NOT OVERREACH. Keep proper footing and balance at all times to prevent

tripping, falling, back injury, etc.

8. INDUSTRIAL APPLICATIONS MUST FOLLOW OSHA REQUIREMENTS.

9. STAY ALERT. Watch what you are doing at all times. Use common sense. Do

not use this product when you are tired or distracted from the job at hand.

10. CHECK FOR DAMAGED PARTS. Before using this product, carefully check that

it will operate properly and perform its intended function. Check for damaged

parts and any other conditions that may affect the operation of this product.

Replace or repair damaged or worn parts immediately.

11. REPLACEMENT PARTS AND ACCESSORIES: When servicing, use only identi-

cal replacement parts. Only use accessories intended for use with this product.

Approved accessories are available from Harbor Freight Tools.

12. MAINTAIN THIS PRODUCT WITH CARE. Keep this product clean and dry for

better and safer performance.

13. MAINTENANCE: For your safety, service and maintenance should be performed

regularly by a qualified technician.

14. USE THE RIGHT TOOL FOR THE JOB. Do not attempt to force a small tool or

attachment to do the work of a larger industrial tool. There are certain applica-

tions for which this tool was designed. It will do the job better and more safely at

the rate for which it was intended. Do not modify this tool, and do not use this

tool for a purpose for which it was not intended.

15. WARNING: The warnings, precautions, and instructions discussed in this manual

cannot cover all possible conditions and situations that may occur. The operator

SKU 03733 PAGE 3 REV 10/05

must understand that common sense and caution are factors, which cannot be

built into this product, but must be supplied by the operator.

SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS

1. MAINTAIN A SAFE WORKING ENVIRONMENT. Keep the work area well lit.

Make sure there is adequate surrounding workspace. Always keep the work

area free of obstructions, grease, oil, trash, and other debris. Do not use the Tile

Saw in excessively damp or wet areas or in areas near flammable chemicals,

dusts, and vapors.

2. PROPER TILE SAW LOCATION: Make sure the Tile Saw is located on a flat,

level, sturdy, surface capable of supporting the weight of the Tile Saw, the

workpieces, and all additional tools and accessories.

3. GROUND THIS PRODUCT. The electrical Power Cord (part #11) for this prod-

uct is equipped with a grounded, 3-Prong Plug. Never remove the grounding

prong or modify the Plug in any way. Do not use adapter plugs with this product.

To comply with the National Electric Code, and to provide additional protection

from the risk of electrical shock, this product should only be connected to a 120

Volt, 3-hole electrical outlet that is protected by a Ground Fault Circuit Interrupter

(GFCI).

4. DO NOT ABUSE THE POWER CORD. Do not use the Power Cord (part #11) to

pull its Plug from an electrical outlet. Keep the Power Cord away from heat, oil,

sharp edges, and moving parts. Route the Power Cord safely. Do not route the

Power Cord where it can be walked on or tripped over. Replace a damaged

Power Cord immediately.

5. IF AN EXTENSION CORD (not provided) IS USED, MAKE SURE TO USE

ONLY UL APPROVED CORDS HAVING THE CORRECT GAUGE AND

LENGTH. (See Figure A.)

REQUIRED MINIMUM EXTENSION CORD GAUGE – 120 VOLT

NAMEPLATE

AMPERES

(

At Full Load

)

EXTENSION CORD LENGTH

0 - 25

Feet

25 - 50

Feet

50 -100

Feet

100 – 15

Feet

150– 200

Feet

0 - 5 16 16 16 12 12

5.1 - 8 16 16 14 10 -

8.1 - 12 14 14 12 - -

12.1 - 15 12 12 10 - -

15.1 - 20 10 10 10 - -

FIGURE A

SKU 03733 PAGE 4

6. KEEP ALL SAFETY GUARDS IN PLACE, IN PROPER ADJUSTMENT, AND IN

PROPER ALIGNMENT.

7. REDUCE THE RISK OF ACCIDENTAL STARTING. Make sure the Power

Switch (part #4) is in the “OFF” position before plugging the Power Cord

(part #11) into a grounded, 3-hole, 120 Volt, electrical outlet.

8. THIS TILE SAW IS DESIGNED FOR USE ONLY WITH A 4”WET DIAMOND

TILE SAW BLADE (part #36) REQUIRING A 5/8” DIAMETER ARBOR.

9. USE THE TILE SAW ONLY FOR CUTTING CERAMIC TILE, QUARRY TILE,

MARBLE, TERRA COTTA, AND SLATE WITH A MAXIMUM THICKNESS OF

1-1/16”.

10. DO NOT USE THE TILE SAW FOR CUTTING METALS, OR FOR CUTTING

CURVES. This may cause the Tile Saw Blade (part #36) to break, and reduce its

service life.

11. MAKE SURE THE TILE SAW BLADE (part #36) REMAINS WET AT ALL

TIMES WHILE CUTTING.

12. TO AVOID ELECTRICAL SHOCK AND/OR DAMAGE TO THE TILE SAW, DO

NOT FILL THE BODY’S (part #19) WATER BATH ABOVE THE WATER FILL

LINE. (See Figure D.)

13. AVOID SPLASHING WATER ON THE MOTOR, SWITCHES, OR ANY ELEC-

TRICAL COMPONENT. Make sure to stand on a dry, insulated surface, such as

a rubber mat, while using this Tile Saw.

14. FOR YOUR SAFETY: In extreme working conditions, sensors in the Tile Saw will

automatically switch off the Motor to prevent overheating. The Tile Saw will

automatically reset after it has sufficiently cooled.

15. CAUTION: Never pass hands directly in front of or over the Tile Saw Blade

(part #36) when cutting a workpiece. Always keep hands and fingers a safe

distance away from the spinning Tile Saw Blade.

16. PRIOR TO STARTING THE TILE SAW, MAKE SURE ALL ADJUSTING KEYS

AND WRENCHES ARE REMOVED FROM THE TOOL.

17. ALLOW THE TILE SAW BLADE (part #36) TO SPIN UP TO FULL SPEED

BEFORE FEEDING A WORKPIECE INTO THE BLADE. When turning off the

Tile Saw, allow the Tile Saw Blade to spin down and stop on its own. Do not

press against the Tile Saw Blade to stop it.

SKU 03733 PAGE 5

18. FEED THE WORKPIECE GRADUALLY INTO THE TILE SAW BLADE

(part #36) WHEN CUTTING. Do not force the machine to remove material faster

than it was designed to cut.

19. WHEN CUTTING A LARGE WORKPIECE, MAKE SURE ITS ENTIRE LENGTH

IS PROPERLY SUPPORTED. If necessary, use a roller stand (not provided) with

larger workpieces.

20. NEVER ATTEMPT TO REMOVE MATERIAL STUCK IN THE MOVING PARTS

OF THE TILE SAW WHILE IT IS PLUGGED IN AND RUNNING.

21. TURN OFF THE TILE SAW IF THE WORKPIECE IS TO BE BACKED OUT OF

AN UNCOMPLETED CUT.

22. NEVER LEAVE THE TILE SAW UNATTENDED WHEN IT IS RUNNING. Turn off

the machine, and wait until it has completely stopped before leaving.

23. ALWAYS TURN OFF THE TILE SAW, AND UNPLUG THE TILE SAW FROM

ITS ELECTRICAL SUPPLY SOURCE BEFORE PERFORMING ANY INSPEC-

TION, MAINTENANCE, OR CLEANING PROCEDURES.

24. NEVER STAND ON THE TILE SAW. Serious injury could result if the Tile Saw is

tipped or if the rotating Tile Saw Blade (part #36) is accidentally contacted.

25. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities, contain chemicals known (to the State of California)

to cause cancer, birth defects or other reproductive harm. Some examples of

these chemicals are: lead from lead-based paints, crystalline silica from bricks

and cement or other masonry products, arsenic and chromium from chemically

treated lumber. Your risk from these exposures varies, depending on how often

you do this type of work. To reduce your exposure to these chemicals: work in a

well ventilated area, and work with approved safety equipment, such as those

dust masks that are specially designed to filter out microscopic particles.

(California Health & Safety Code 25249.5, et seq.)

26. WARNING: People with pacemakers should consult their physician(s) before

using this product. Operation of electrical equipment in close proximity to a heart

pacemaker could cause interference or failure of the pacemaker.

UNPACKING

When unpacking, check to make sure all the parts shown on the Parts List on page 12

are included. If any parts are missing or broken, please call Harbor Freight Tools at the

number shown on the cover of this manual as soon as possible.

SKU 03733 PAGE 6

PRODUCT DESCRIPTION

1. The Tile Saw features a built-in water supply that keeps its Tile Saw Blade cool,

reduces dust and debris, and is easy to clean. Its efficient design returns water

directly to the reservoir and is accurate enough for most ceramic tile, quarry tile,

marble, terra cotta, and slate jobs. (See Figure B.)

ASSEMBLY AND OPERATING INSTRUCTIONS

NOTE: For additional references to the parts listed below, refer to the Assembly

Diagram on page 12.

To Change A 4” Diamond Tile Saw Blade:

1. CAUTION: Make sure the Power Switch (part #4) is in its “OFF” position, and

theTile Saw is disconnected from its electrical outlet before performing this

procedure. (See Figure B.)

POWER SWITCH (#4)

OFF

LEVER (#9)

TABLE (#1)

SCREW (#16)

PARALLEL RIP FENCE (#7)

BLADE GUARD (#8)

ANGLE GAUGE (#21)

BENCH

STOP

(#22)

BODY

(#19)

CERAMIC TILE

(NOT INCLUDED)

FIGURE B

2. Remove the Screw (part #16). Then, remove the Table (part #1) from the Tile

Saw unit. (See Figure B above, and Figure C next page.)

3. Remove the Nut (part #38). Then, remove the Outer Flange (part #37).

(See Figure C.)

SKU 03733 PAGE 7 REV 10/05

Warning: Always wear ANSI approved, full face, safety shield and ear protection when

using this product.

4. Remove the old Tile Saw Blade (part #36), and replace it with a new Tile Saw

Blade. NOTE: Make sure to install the new Tile Saw Blade with the arrow

pointing toward the front of the machine. (See Figure C.)

5. Replace the Outer Flange (part #37), and retighten the Nut (part #38) to secure

the Tile Saw Blade in place. (See Figure C.)

REMOVE SCREW (#16) TO REMOVE TABLE (#1)

NUT (#38)

OUTER FLANGE (#37)

4”TILE SAW BLADE (#36)

ARROW POINTS TO FRONT OF TILE SAW

NUT (#38)

OUTER FLANGE (#37)

4”TILE SAW BLADE (#36)

FIGURE C

6. Reinstall the Table (part #1), and secure it in place with the Screw (part #16).

(See Figure C.)

SKU 03733 PAGE 8

To Make Straight Cuts:

1. Remove the Screw (part #16). Then, remove the Table (part #1) from the Tile

Saw unit. (See Figure C.)

2. Fill the Body (part #19) with water. CAUTION: Make sure the water level is

high enough to cover the lower edge of the Tile Saw Blade (part #36), but

not

above the maximum water level as indicated by the arrow.

(See Figure D.)

FILL WITH WATER AS INDICATED BY ARROW

DO NOT OVERFILL

FIGURE D

3. Reinstall the Table (part #1), and secure it in place with the Screw (part #16).

(See Figure C.)

4. Adjust the Parallel Rip Fence (part #7) to the width of cut desired. To do so, lift

up on each Lever (part #9) located at each end of the Parallel Rip Fence. Slide

the Parallel Rip Fence to the right or left until the desired width of cut is obtained.

Then, lock the Parallel Rip Fence in place by pressing down on each Lever.

(See Figure B.)

5. Plug the Power Cord (part #11) into a grounded, 120 Volt electrical outlet.

6. Turn the Power Switch (part #4) to its “ON” position, and allow the Tile Saw Blade

(part #36) to spin up to full speed. NOTE: Make sure the Tile Saw Blade is

picking up water from the Body (part #19) of the unit. If not, turn the Power

Switch to its “OFF” position, and unplug the Power Cord from its electrical outlet.

Then, check the water level. (See Figures B, C, and D.)

SKU 03733 PAGE 9

8. Place the workpiece to be cut against the Parallel Rip Fence (part #7), and

slowly

feed the workpiece into the spinning Tile Saw Blade (part #36). (See Figure B.)

9. When finished making the cut, turn the Power Switch (part #4) to its “OFF” posi-

tion and unplug the Power Cord (part #11) from its electrical outlet.

(See Figure B.)

To Make Beveled Cuts:

1. Remove the Screw (part #16). Then, remove the Table (part #1) from the Tile

Saw unit. (See Figure C.)

2. Fill the Body (part #19) with water. CAUTION: Make sure the water level is

high enough to cover the lower edge of the Tile Saw Blade (part #36), but

not

above the maximum water level as indicated by the arrow.

(See Figure D.)

3. NOTE: The Table (part #1) may be adjusted in order to make a 22.5 Degree

beveled cut or a 45 Degree beveled cut. To do so, adjust each Pole (part #29)

on the underneath of each end of the Table to either the 22.5 Degree or 45 De-

gree setting. Then reinstall the Table (part #1). (See Figures C, D, and E.)

POLE (#29)

TABLE (#1) TABLE (#1)

POLE

(#29)

FIGURE E

4. Place the workpiece to be cut against the Parallel Rip Fence (part #7), and

slowly

feed the workpiece into the spinning Tile Saw Blade (part #36). (See Figure B.)

5. When finished making the beveled cut, turn the Power Switch (part #4) to its

“OFF” position and unplug the Power Cord (part #11) from its electrical outlet.

(See Figure B.)

To Make Mitered Cuts:

1. To make a mitered cut, place the Angle Gauge (part #21) against the Parallel Rip

Fence (part #7). Then position the workpiece against the Angle Gauge, and

SKU 03733 PAGE 10

7. Once the proper water level is aquired, plug the Power Cord (part #11) into its

electrical outlet and turn the Power Switch (part #4) to its “ON” position.

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