Char-Broil 4989940 User manual

Bar Kit 4989940 • 80003010 • 12-16-04

MODEL 4989940

PRODUCT GUIDE

2 • 4989940

Call Service Center For Help And Parts

• If you need help or warranty parts call 1-800-241-7548 U.S. or

1-800-387-6057 CANADA.

Business hours: Open 24 hours – Seven days a week.

• To order non-warranty replacement parts or accessories call

1-800-993-2677 or send a FAX to 1-706-565-2121.

Model Number

Date Purchased

IMPORTANT: Fill out the product record information below.

TABLE OF CONTENTS

Service Center ......................................2

Product Record Information ............................2

Limited Warranty.....................................3

Parts List and Diagram ................................4

Assembly .........................................5-8

Use and Care ....................................9-10

Registration Card ...................................11

To insure your satisfaction

and for follow-up service,

online at:

www.grillregistration.com

LIMITED WARRANTY

Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials

after correct assembly and under normal and reasonable home use for a period of one (1) year beginning with the date of purchase.

This limited warranty is for replacement of defective parts only. Manufacturer will not be responsible for failure or damage resulting from

use, accident, alteration, misuse, transportation, commercial use, abuse, hostile environments, improper installation or installation not in

accordance with local codes.

This limited warranty does not cover scratches, dents, corrosion or discoloring by heat, abrasive and chemical cleaners or any tools used

in the assembly or installation of the appliance.

This limited warranty does not include the cost of any inconvenience, personal injury or property damage due to failure of the product.

THIS EXPRESS WARRANTY IS THE SOLE WARRANTY GIVEN BY THE MANUFACTURER AND IS IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR

PURPOSE OR USE.

Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise

remedies in addition to or inconsistent with those stated above. Manufacturer’s maximum liability, in any event, shall not exceed the purchase

price of the product paid by the original consumer-purchaser.

NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so the above limitations or

exclusions may not apply to you. This limited warranty gives you specific legal rights as set for herein. You may also have other rights which

vary from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer

selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the

original consumer-purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the

retail establishment selling this product in order to obtain performance under this limited warranty.

If you wish to obtain performance of any obligation under this limited warranty, you should write to:

Manufacturer will, at its option, refinish or replace any product or part found to be defective during its respective warranty period.

Manufacturer will require return of the part(s) claimed to be defective, for its inspection, freight or postage prepaid. Manufacturer may require

reasonable proof of purchase and suggests that receipts be retained.

This limited warranty does not cover surface rust, or the discoloration of stainless steel

surfaces.

Consumer Warranty / P.O. Box 1240

Columbus, GA 31902-1240

4989940 • 3

PARTS LIST AND DIAGRAM – Model No. 4989940

Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare

Fighter®, FlavorMaster®, Gas Grill Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, VIP®, PrecisionFlame and

Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C. Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.

Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™,

Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan

Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.

Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676;

5,277,106; 5,421,319; 5,441,226; 5,452,707; 5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104;

6,173,644B1; 6,279,566; 6,397,731; 6,418,923; 6,439,222; 6,523,461; D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910;

D405,643; D405,643; D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164; D416,441; D416,441; D417,587; D422,516; D423,274; D423,876; D428,303; D435,396; D436,004;

D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D451,759; D456,202S; D460,313

and D461,359. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending.

4 • 4989940

Tools required for assembly: Phillips Screwdriver • Adjustable Wrench

Estimated assembly time: 15 minutes

(not provided) (not provided)

Key Qty Description Part #

A 1 Prep Box Assembly ...............80002432

B 1 Tap Mounting Plate................80002440

C 1 Tap Tower.......................80002445

D 1 ..............80002447

E 1 Pump..........................80002446

F 1 Drip Tray Assembly ...............80002441

Drip Tray Drain Hose

Key Qty Description Part #

G 1 Drip Tray Insert...................80002444

H 4 Prep Bin ........................80002434

1 Cover Kit........................3495439

1 Hardware Bag ...................80003048

1 Assembly Instructions .............80003010

4989940 • 5

ASSEMBLY – Model No. 4989940

Feed the tap hose into the large hole in the mounting plate.

Raise the base ring and assemble tap tower to mounting

plate using four screws, lock washers,

and hex nuts.

M6x15mm 6mm

6mm

: Tap spout must face toward tallest

edge of mounting plate.

IMPORTANT

Base ring

Align the six holes on the front of the

prep box with the six rivets on the back

of your grill cart. Place prep box over

rivets and press box downward to

secure to cart.

Prep box assembly

80002432

Tap tower

80002445

Mounting plate

80002440

6 • 4989940

4Attach drip tray assembly to front edge of mounting

plate by inserting rivets on tray into holes on plate.

Press tray downward to secure to plate. Place drip tray

insert into drip tray.

3Insert the tap hose through the top of the prep box on

the left side. Place mounting plate with tap tower over

left side of prep box and secure using four

screws and lock washers. Tap spout should be

facing toward front of grill cart.

M5x10mm

5mm

Drip tray insert

80002444

Drip tray assembly

80002441

4989940 • 7

6Slide the hose clamp over the

end of the tap hose and press

the end of the hose over the

barb on the pump. Slide hose

clamp down to pump and

tighten to secure hose to barb.

5Insert drip tray drain hose

into large hole in prep box

beneath drip tray. Press

opposite end of tube onto

drain at bottom of tray.

Drip tray drain hose

80002447

Hose clamp

Tap hose

Pump

80002446

8 4989940•

7Insert the four prep bins into the prep box.

Prep bins (4)

80002434

ON OFF

Tap lever

Pump

lever

4989940 • 9

USE AND CARE

Pump Connection

Your bar kit is equipped with a Sankey style pump which will fit most American kegs .

Make sure tap lever is in the OFF position.

Insert pump into keg and twist pump clockwise until it stops.

Pull pump lever out and push downward until locked in position.

Pull the tap lever to the ON position.

If no liquid flows from tap, turn tap lever off and pump the keg to increase pressure.

Repeat steps 5 and 6 until liquid flows freely from tap.

(keg not included)

2. IMPORTANT: Before connecting pump to keg, pull the pump lever out and then upward.

Troubleshooting

Problem

Liquid shoots from keg

when attaching pump.

Liquid does not flow

from tap.

Possible Cause

• Pump lever locked in down position.

• Tap lever is in OFF position.

• Not enough pressure from keg.

• Keg is empty.

Prevention/Solution

• Pull pump lever out and then upward before attaching to keg.

• Move tap lever to ON position.

• Pump keg several times to increase pressure.

• Replace with full keg.

10 4989940•

CARE AND CLEANING OF STAINLESS STEEL

Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The methods below are

suggestions for cleaning stainless steel surfaces. Choose a cleaning method appropriate to the requirement. If you choose to use

scouring powder or solvents, consult with the solvent manufacturer or supplier before use.

Before cleaning, first test any cleaning product in an inconspicuous location and consider the possibility of scratching and the

potential for corrosion caused by not completely removing cleaners. Never use brushes or steel wool as they will scratch and leave

particles embedded on stainless steel surfaces, which can lead to rusting. Always rub or wipe in the direction of the polish lines in

the stainless steel surface, not across them. Thorough rinsing with clean water is recommended after all cleaning procedures. Dry

all surfaces completely after rinsing. Be careful not to let any stainless steel cleaner come in contact with painted or plastic

components as damage may occur.

The Char-Broil® Stainless Steel Grill Cleaner and the Thermos® Stainless Steel Grill Cleaner are good choices for routine cleaning

of stainless steel surfaces. Mild stains and loose dirt and soil can also be removed with a soft cloth and clean warm water. Rinse

with clean water and wipe dry.

Stubborn stains, discoloration and possibly rust and rust pitting can occur from cooking, exposure to harsh outdoor conditions, or

extreme cooking temperatures. There are many cleaning agents commercially available formulated to restore the finish of stainless

steel. Obtain advice from the solvent manufacturer or supplier when choosing the appropriate cleaner for your requirement. These

cleaners can be acidic. Care should be taken to avoid contact with eyes or mouth. Be careful not let any powder or solvent come in

contact with painted or plastic components as damage may occur.

The chart below has been reproduced with permission from the Specialty Steel Institute of North America. For additional details

regarding the care and cleaning of stainless steel, visit their website at www.ssina.com for more information. For the latest new

products for the care and cleaning of stainless steel go to www.charbroil.com.

Routine Care

Stubborn Stains

Job

Routine Cleaning

Fingerprints and Smears

Stubborn Stains

and Discoloration

Grease and Blood

Burnt-on or

Baked-on Foods

Grease and Oil

Cleaning Agents*

Warm Water, Soap, Ammonia, Detergent

3M Stainless Steel Cleaner and Polish, Arcal 20, Lac-O-Nu,

Lumin Wash, O’Cedar Cream Polish, Stainless Shine

3M Stainless Steel Cleaner and Polish, All chem Concentrated

Cleaner, Samae, Twinkle, Cameo Copper Cleaner, Grade FFF

or Grade F Italian Pumice, Whiting or Talc, Liquid Nu Steel,

Copper’s or Revere Stainless Steel Cleaner, Household

Cleaners, Lumin Cleaner, Zud Restoro, Sta-Clean, Highlite,

Allen Polish, Penny-Brite, Copper-Brite

Scotch-Brite Power Pad 2001, Easy-Off, De-Grease-It, 4% to

6% hot solution of such agents as tri-sodium polyphosphate,

5% to 15% caustic soda solution

Any good commercial detergent or caustic cleanser.

Comments

Apply with sponge or soft cloth.

Can be used on all finishes.

Provides barrier film to minimize

fingerprints. Can be used on all finishes.

Rub lightly, using dry damp cloth, in

the direction of polish lines on the

stainless steel.

Excellent removal on acids, all finishes.

Particularly useful where rubbing

is not practical.

Apply with sponge or soft cloth in

direction of polish lines.

*NOTE: Use of proprietary names is intended only to indicate a type of cleaner and does not constitute an endorsement. Omission of

any proprietary cleanser does not imply its inadequacy. All products should be used in strict accordance with instructions on package.

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