Char-Broil 463450805 Assembly User manual

ASSEMBLYMANUAL

463450805

THISGRILLIS FOR

OUTDOORUSEONLY

CAUTION:Readandfollowallsafety

statements,assemblyinstructionsanduseand

caredirectionsbeforeattemptingto assemble

andcook.

INSTALLER/ASSEMBLER:

Leavetheseinstructionswithconsumer,

CONSUMER:Keepthismanualforfuture

reference.

&WARNING

Failuretofollowallmanufacturer'sinstructions

couldresultinseriouspersonalinjuryand/or

propertydamage.

ACAUTION

Somepartsmaycontainsharpedges-

especiallyasnotedinthe manual!Wear

protectiveglovesifnecessary.

Ifyouhaveanyquestionsorneedassistanceduring

assembly,pleasecall1.800.241-7548.

Visitusonthewebat:

www.charbroil.Com

Necessarytoolsforassemblyofyourgrillisa

Phillipsheadscrewdriver.CAUTION:When

usinga powerscrewdriverset itto lowtorque.

Sizeandtypeofhardwareusedinassemblyof your

grillmayvary,butwillnotaffectgrillintegrity,

"NEW"

T. L. M.- TorqueLockingMethod

G @ ®

Screw+ThruPart+FormedLock=SolidLockCartStructure

•ThecartassemblyutilizesthenewT.L.M.fasteningmethod.

•Noneedfortheoldstyle"Bolt&Nut"combination

Thru Part -...

Screw--+ I

_. FormedLockingSystem

ItemstoAssemble

1 LongLegAssembly Qty:8

1ShortLegAssembly

8Screws

A Placebottomshelfontableor grill

container.

BInserttabsonlongleg assembly

intobottomshelf.

C Attachlegassemblywithonescrew

oneachside.

D RepeatstepBandC forshortleg

assembly.

LongLeg

-"" "leftside

Shortleg .... +

rightside

Correctlyassembledlegs.

.... Longleg

"-- assembled

OtemstoAssemble

2 Wheels

1AxleRod

2 WasherHeadScrew

1U-Nut

1TankThumbscrew

1FlangedHexNut

2 LegExtenders

CAUTION:Endsof screwshave

sharpponts

CorrectPosition

offlangedhexnut /"_%

Hubonwheel

facesintogdll

bottom

Turncartupsidedown

AAttachlegextenders.Checktomakesurelegextenderisseatedallthe

wayintotheleg.

BAttachu-nuttotab.Seeenlargementofu-nutforcorrectposition.

CThreadtankthumbscrewintoholeandu-nut.Screwflangedhexnut

ontoendoftankthumbscrew.

DAttachwasherheadscrewtoaxlerod.Slidewheelonaxlerod.Insert

axlerodhvhoolintolargeholeinbottomshelf.Attachotherwheeland

washerheadscrew.Note:Handholdaxlerodtotightenwasher

headscrew,

Qty:1

Nottoscale

Correctposition Qty:1

Qty:1

Qty:2Nottoscale

Qty:10

_ItemstoAssemble

4Rails[allidentical)

10Screws

AOverlaprailsandhooktabsintoslots.Pullrailstolatch

BAttachrailandlegswithtwoso'ewsin eachcomer.

CAttachonescrewincenterofeachrail.

A Place

ItemstoAssemble

1FrontPanel

2 PushPins

tabsonfrontpanelbesidelegtabs.

B Insertpushpinsintofrontpanelandlegs. Qty:2 z_

ItemstoAssemble

1HoseHeatShield

1Screw

Qty:1

Rightsideof cart

iii _,

ItemstoAssemble

1CondimentBasket

1PushPin

Qty:1

Qty: 4

ItemstoAssemble

1GrillBottomAssembly

4Screws

AAnglegrillbottomassemblyaroundandundertherails.

CAUTION:Becarefulnotto dislodgeburnertubes.

B Makesureribsoneachsideofbottomcastingarenestled

intonotchesoncastingseat.

CAttachfourscrewsinsidegrillbottomandintocastingseat.

CastingSeat

ItemstoAssemble

1Electrodew/WingNutorNut

A Insidebottomcastinginsertelectrodeandfingertighten

withwingnutornut.

Viewof electrodeattached';

andalignedwitha porthole

inthe burner.

FingerTighten

Front

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