Char-Broil 140779 User manual
80026404 • 09/14/16
UNIVERSAL
TOP PORTED TUBE BURNER
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and
immediately call your gas supplier or your fire
department.
INSTALLER/ASSEMBLER:
WARNING
CALIFORNIA PROPOSITION 65
1. Combustion by-products produced when using
t his product contain chemicals known to the State of
C alifornia to cause cancer, birth defects, or other
r eproductive harm.
2. This product contains chemicals, including lead
a nd lead compounds, known to the State of
C alifornia to cause cancer, birth defects or
other r eproductive harm.
Wash your hands after handling this product.
CAUTION
1. Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
2. Some parts may contain sharp edges-especially as
noted in the manual! Wear protective gloves if
necessary.
CONSUMER:
Keep this manual for future reference.
Leave this manual with consumer.
If you have questions or need assistance during assembly, please call
1-800-241-7548 (USA) or (Canada)
WARNING
1. Failure to follow all manufacturer’s instructions could
result in serious personal injury and/or property
damage.
2. Grill installation must conform with local codes,
regulations or in their absence with National Fuel
Gas Code, NFPA 54/ANSI Z223.1 (In Canada must
conform to CSA B 149.1).
2
PARTS LIST/DIAGRAM
A
Tools required for assembly:
Phillips Screwdriver
B
CD
Note: Illustrations are not actual size and may vary in appearance.
E
Key Qty. Description
A............1..........Top Ported Burner Inlet
B............1..........Top Ported Burner End
C............1..........Firebox Mounting Bracket
D............2........ #8-32 x 5/16” Self Tapping Screw
E............1..........Winged Thumb Screw
F............1......... #6-32 x 5/16” Sheet Metal Screw
G...........2......... #8 Flat Washer
F G
3
Tube Burner Replacement
2
- Remove Self-tap screws and remove Carryover tubes. Some burners use Clip, Remove clips as shown in detail B
- Remove screws and washers at back of burners to detach Tube Burners from Burner Brackets. NOTE: Some grill models have Burners as
shown in Detail A. Remove screw as shown.
Burner
Brackets
Lock Washer
Burner
Machine
Screws
1
- First, make sure all control knobs are in the OFF position, LP tank valve is closed, and tank is disconnected from regulator and
removed from grill.
- Next, open Lid and remove Warming Rack, Cooking Grates, and Flame Tamers.
Warming Rack
Cooking Grates
(2 or 3 depending on Unit purchased)
Flame Tamers
Lid
Your Grill may differ from illustrations shown. This manual covers a variety of grills styles, use pictures
as reference only.
Tube Burner
Tube Burner
Tube Burner
Tube Burner
Tube Burner
Carryover
Tube
Carryover
Self-tap
Screws
ALTERNATE BURNER
CONSTRUCTION
Tube Burner
Burner
Machine
Screw
B
A
4
3
- Remove the electrode from the burner, if equipped. Shown Figure A.
- Some burners have electrode as shown in figure B. Remove two screws that secure each Electrode to Tube Burner (Electrode remains in
Firebox).
- Lift back end of burner while sliding Tube Burner out of Firebox, disengaging burners from Valves.
Front of Grill Firebox
Tube Burner
Valve
Tube Burner
Tube Burner Replacement (Con’t.)
4
- Slide Adjustable Burner Inlet into Adjustable Burner End. Using your existing burner as a guide, slide the Adjustable Burner Inlet in or out until it
matched your existing burner length as shown in illustration below..
- Ensure the burner port holes are lined up as shown in illustration below.
- Screw Thumbscrew into tab at the top of Adjustable Burner End and tighten securely.
BURNER PORT HOLES
MUST BE LINED - UP
THUMBSCREW
ADJUSTABLE BURNER
INLET
ADJUSTABLE BURNER
END
NO!
YES!
Electrode
A
Electrode
Tube
Burner
Screws
B
5
6
Valve-to Burner Alignment
The end of the burner must slip over the end of the valve as shown.
Tube Burner Replacement (Con’t.)
Tube Burner
Correct
burner-to-valve
engagement
Electrode
1
2
4
5
Carry over
Tube
5
Reassemble Tube Burners
1. Thread the carry over tube stud into the burner
2. Attach Electrodes to Tube Burners by securing the clips to the burner.
3. Insert Tuber burner in the grill. Refer to your grill manufacturer’s instruction manual for details.
4. Align carry over tube on the stud.
5. Insert clip to secure the carry over tube at each burner.
WARNING - Burners MUST align properly with the Gas Valve. See illustrations below for proper alignment.
3
NOTE: If your grill uses a screw
connection to attach the ignition
electrode, you will need to purchase
part number 8696429, or 9749444
Universal Tube Burner Electrode,
available on Charbroil.com.
6
Burner
Brackets
Lock Washer
Burner
Machine
Screws
Tube Burner
Tube Burner
Tube Burner
Tube Burner
Tube Burner
Carryover
Tube
Carryover
Self-tap
Screws
6
Reinstall Tube Burners
Secure Tube Burners to Burner Brackets, in one of the methods shown below, with #6-32 self tapping screws. Replace Carryover
tubes and
secure with screws previously removed. See illustration A for details.
Your griill may use clips instead of screws, see illustration B for details.
Tube Burner Replacement (Con’t.)
Warming Rack
Cooking Grates
(2 or 3 depending on Unit purchased)
Flame Tamers
Lid
7
Reinstall Flame Tamers, Cooking Grates, and Warming Rack, reference illustration below for reinstallation.
FIREBOX MOUNTING
BRACKET
BURNER MACHINE
SCREW
BURNER MACHINE
SCREW
TUBE BURNER
DETAIL A
ALTERNATE BURNER
CONSTRUCTION
B
A
If you have questions or need assistance during assembly, please call
1-800-241-7548 (USA) or (Canada)
7
Safety Tips
s When grill is not in use, turn off all control knobs and gas
source.
Burner Flame Check
• Remove cooking grates and flame tamers. Light burners,
rotate knobs from HIGH to LOW. You should see a smaller
flame in low position than seen on HIGH. Perform burner flame
check on sideburner also. Always check flame prior to each
use. If only low flame is seen refer to "Sudden drop or low
flame" in the Troubleshooting Section.
HIGH
LOW
Hose Check
• Before each use, check to see if hoses are cut, worn or kinked.
Replace damaged hoses before using grill. Use only
valve/hose/regulator specified by manufacturer.
Normal
Hose Kinked
Hose
Leak Testing
1. Turn all grill control knobs to OFF.
2. Be sure gas hose is tightly connected to gas source.
3. Completely open gas source. If you hear a rushing sound, turn
gas off immediately. There is a major leak at the connection.
Correct before proceeding.
4. Brush soapy solution onto area circled below.
5. If “growing” bubbles appear, there is a leak. Close gas
source immediately and tighten connection. If leaks cannot
be stopped do not try to repair. Call for replacement parts.
Order new parts by giving the serial, model number and name
of items needed to the Grill Service Center at 1-800-241-7548
(USA) or 1-800-387-6057 (Canada).
6. Always close gas source after performing leak test.
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.
Emergencies
Gas leaking from
cracked/cut/burned
hose.
Possible Cause
• Damaged hose.
Prevention/Solution
• Turn off gas at at source. If anything but burned, replace parts. If
burned, discontinue use of product until a plumber has investigated
cause and corrections are made.
Prevention/Solution
• Make sure gas hose is properly connected to grill. If hose is
properly connected, make sure gas source is turned on.
Troubleshooting
Possible Cause
• No gas flow.
Problem
Burner(s) will not light
using ignitor.
GAS ISSUES:
Burner(s) will not
match light.
Flames blow out.
• See “GAS ISSUES:” .
• Match will not reach.
• Improper method of match-lighting.
• Natural gas valve not fully open.
• Inadequate gas pressure.
• Use long-stem match (fireplace match).
• See “Match-Lighting” section of Grill Use and Care.
• Open Natural Gas Valve to full open position.
• Call gas company.
8
UNIVERSAL
TOP PORTABILIDAD TUBO DEL
QUEMADOR
Si tiene alguna pregunta o necesita ayuda durante el armado, llámenos al
1-800-241-7548 (en EE UU o en Canadá)
A LA PERSONA QUE INSTALE O ARME ESTA
PARRILLA:
AL CONSUMIDOR:
Conserve este manual para que lo pueda consultar en el futuro.
Deje este manual al cliente.
PELIGRO
Si siente olor a gas:
1. Cierre el paso de gas al aparato.
2. Apague toda llama al descubierto.
3. Abra la tapa.
4. Si persiste el olor, aléjese del aparato y llame
inmediatamente al proveedor local de gas o a
los bomberos.
ADVERTENCIA
PROPOSITION 65 DEL ESTADO DE CALIFORNIA
1. En el estado de California se sabe que los subproductos de
la combustión, que se producen al usar este producto,
contienen substancias químicas que causan cáncer,
defectos congénitos u otras lesiones al aparato reproductor.
2. Este producto contiene químicas como el substancias
plomo y sus compuestos, que en el estado de California se
sabe que causan cáncer, defectos congénitos u otras
lesiones al aparato reproductor.
Lávese las manos después de manipular este producto.
ADVERTENCIA ADVERTENCIA
1. El no cumplir con todas las instrucciones del fabricante
puede ocasionar lesiones graves y/o daños materiales.
2. La instalación de la parrilla se debe realizar de
conformidad con los códigos y reglamentos locales o, en
su defecto, con el National Fuel Gas Code (Código
nacional sobre gases combustibles), NFPA 54 / ANSI
Z223.1 (en Canadá con el CSA B 149.1).
1. Antes de empezar a armar la parrilla y cocinar, lea y
siga todas las indicaciones de seguridad, las
instrucciones de armado y las instrucciones de uso y
mantenimiento.
2. Algunas piezas pueden tener bordes afilados
¡especialmente las indicadas en los manuales! Si es
necesario, use guantes protectores.
9
AB
CDEF G
LISTA DE PIEZAS / VISTA ESQUEMÁTICA
Clave Cant. Descripción
A . . . . . . 1 . . . . . . Entrada regulable del quemador
B . . . . . . 1 . . . . . . Extremo regulable del quemador
C . . . . . . 1 . . . . . . Soporte de montaje para la cámara de combustión
Tornillo autorroscante No. 8 de 32 x 5/16”
D . . . . . . 2 . . . . . .
Herramientas necesarias para el armado:
Destornillador Phillips
Nota: Las ilustraciones no son del tamaño real
y pueden variar en apariencia.
Tornillo de orejetas
E . . . . . . 1 . . . . . .
F ...........1.......... # 6-32 x 5/16 "Sheet Metal Tornillo
G ...........2......... # 8 Arandela plana
10
Sustitución del tubo del quemador
2
- Retire los tornillos autorroscantes y retire los tubos de arrastre. Algunos quemadores utilizan clips de eliminación de clip como se muestra en
detalle B
- Retire los tornillos y las arandelas ubicadas en la parte posterior de los quemadores, para desmontarlos de los soportes. NOTA: Algunos
modelos de parrilla tienen quemadores como los que que se ilustran en el detalle A. Retire el tornillo como se indica.
Soportes
de quemador
Arandela
de presión
Tornillos para
metales
del quemador
1
- Primero, verifique que todas las perillas de control estén en la posición de APAGADO, que la válvula del tanque de gas propano esté
cerrada, que el tanque esté desconectado del regulador y que haya sido retirado de la parilla.
- Luego, abra la tapa y retire la rejilla para calentar alimentos, las parrillas de cocción y los reguladores de llama.
Rejilla para calentar alimentos
Parrillas de cocción
(2 o 3, dependiendo de la unidad
que adquirió)
Reguladores de llama
Tapa
Es posible que su parrilla sea diferente de las que aparecen en las ilustraciones. Este manual cubre diversos
estilos de parrillas, use las fotos únicamente como una referencia.
Quemador de tubo
Quemador de tubo
Quemador de tubo
Quemador de tubo
Quemador de tubo
Tubo de
arrastre
Tubo de
de los
tubos
Tornillos
INSTALACIÓN DEL TUBO
ALTERNATIVO DEL QUEMADOR
Quemador de tubo
Tornillos para
metales
del quemador
B
A
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