Chamberlain LiftMaster SLY3500 User manual

SLIDING GATE OPERATOR

Installation SLY3500

For gates up to 5.500kg

www.liftmaster.de

Email: [email protected]

Chamberlain GmbH

Alfred Nobel Strasse 4

D-66793 Saarwellingen

Germany 11/2008

BEFORE YOU BEGIN

Make sure to leave sufficient space.

Windload: Even light wind may cause the motor to reverse (safety-reverse) as the forces effecting the gate are very

high. This applies especially to solid panel gates.

Gate Size: Gate size is an important factor. Wind can slow down gate or distort it, leading to higher amount of

required force.

Gate weight: Specification of gate weight represents only a rough parameter, which can vary according to actual

demand. Operation is important.

Influence of temperature: Low outdoor temperatures can impede or even prevent starting torque (ground

deformation etc.). High outdoor temperatures can lead to premature initiation of temperature protection switch.

Notice: Motors are not designed to run permanent run (continuous operation). Outside temperature and gate

represent important parameters for actual operating duration.

Attention: This product may only be installed from professional installers. Only qualified and trained electricians may

connect, programme and service the controls. Qualified and trained electricians meet the following requirements:

- have knowledge of the general and specific safety and accident prevention regulations,

- have knowledge of the relevant electrical regulations,

- are trained in the use and care of appropriate safety equipment,

- are capable of recognising the dangers associated with electricity.

Model Number: SLY3500 SLY3500E1 SLY3500E2

Controller none EWS2T CB400

Max. Gate weight (kg) 5500kg 5500kg 3500kg

Motor Protection Switch yes yes yes

Hold to run function no no yes

Automatic function no no yes

IR-Sensor no no yes

Automatic close no no yes*

Flashing Light no no yes*

Safety edges no no yes*

Emergency Stop no possible yes*

Radio no external external

External Light switching function no no yes*

Traffic light with Red-Light no no yes*

* requires optional ZM-SKS-B plug in card

Technical Data

Voltage 415V

Phases 3

Frequency 50Hz

Current (nominal) 1,79A

Power 0,75 kW

Motor Protection Switch adjust to 2.1

Torque (max.) 150Nm

Gear Reduction 1:40

Duty Cycle Rating 60%

Temperature Range -25/+55°C

IP-Rating IP55

Gate Speed 10m/min

Sprocket 90mm / Module 4

Wei

ht 41k

INSTALLATION OF DRIVE

The base for the drive can either be concreted or, if

appropriate, made of steel.

The concrete plinth needs to be of an appropriate size

(approx. 80cm long x 80cm wide x 100cm deep).

Notice: Precisely determine the height of the plinth

(motor mounting socket) and the distance from the gate

prior to installation. You are advised to work as

precisely as possible.

MOUNTING MOTOR AND GEAR UNIT

The weight of the gate should not be borne by the cog

wheel! Position the drive via the adjustment holes such

that its location vis-à-vis the rack bar complies with the

installation dimensions.

MOUNTING RACK BAR

The easiest way to fit the rack bar is to first place it on

the motor's drive cog, disengage the motor and, by

pushing the gate further with the rack bar, screwing the

bar bit by bit firmly in position. In this way, you ensure

that the rail bar engages with the cog wheel in an

optimum manner. While doing this, do not forget to

mark each fixing point.

Notice: Steel racks are recommended (320001 = 1m)

For gates with weights above 3.000kg it is

recommended to use two steel racks.

The tooth racks should be fitted as shown with an

overlap from rack to rack. For two rack mounting the

M8 screw must be replaced with a longer type to suit

the application.

DRIVE RELEASE MECHANISM (MANUAL

OPERATION)

The drive is equipped with a lockable release

mechanism to enable the gate to be operated

manually during a power out.

Open Door

1. Open lock with key

2. Push on lock to open

3. Turn opening lever into position

Disengage gear:

Turn knob fully inside (clockwise).

Engage gear:

Turn knob outside (anti-clockwise).

Notice: For full engagement of gear it is important to

turn the knob completely outside (anti-clockwise).

FITTING LIMIT SWITCHES (TO GATE)

•The drive should be disengaged before this part of

the assembly work is carried out.

•Slide the gate into the closed position.

•Mount the limit switch bracket such that the roller of

the first switch is situated approximately in the

middle of the bracket. Repeat this process for the

open position. The bracket must be mounted with

screws immediately.

INITIAL OPERATION

Check gate functionality manually when the drive has

been

disengaged. Electrical operation is only possible with

a controller.

Electrical connections:

See electrical wiring diagram

Always ensure that the mechanical and electrical

safety requirements relevant to the given system are

complied with. A sliding gate can also be secured by

implementing on-site measures (fence, wall, etc.).

Motor Protection Switch

The motor protection switch protects the motor. Turn

large lever to ON (I) for power. The switch turns the

power OFF automatically in case of a motor overload.

The correct adjustment value is to 2.1.

Notice: Do never turn the adjustment higher than 2.1

MAINTENANCE WORK (monthly)

The drive mechanics are generally maintenance-free.

Check at regular intervals that the gate hardware and

the drive are all firmly in place.

•Disengage the drive and check gate functionality.

Only an easy-running gate will work well with a

drive. A drive is no substitute for a poorly

functioning gate.

•Inspect for oil leakage on gear box.

•Inspect for damage to electrical wiring

Control Board EWS2T

The gate can be moved in the hold-to run mode. Open-Stop-Close using push buttons.

Notice: A change in wiring of the control board to allow constant movement of the gate is not allowed.

•See wiring diagram for electrical connection.

Accessories:

•3-Button station

•Emergency Stop Switch

•External 2-channel radio receiver 8002E

Electrical Installation

Declaration of Conformity

Automatic Gate Opener Models……… SLY3500, SLY3500E

are in conformity to the applicable sections of Standards:

EN55014 • EN61000-3 • EN60555, EN60335-1 • ETS300 683 • EN60335-1: 2002 • EN60335-2-103:

2003 • EN55014-1: 2000 + A1 + A2 • EN55014-2: 2001 • EN61000-3-2: 2000 • EN61000-3-3: 1995 +

A1 • EN 301 489-3, V1.3.1 • EN13241-1

per the provisions & all amendments

of the EU Directives .................................2006/95/EC, 2004/108/EC, 1999/5/EG

Declaration of Incorporation

Automatic Gate Opener Models , when installed and maintained according to all the Manufacturer’s

instructions in combination with a Gate, which has also been installed and maintained according to all

the Manufacturer’s instructions, meets the provisions of EU Directive 89/392/EEC and all

amendments. I, the undersigned, hereby declare that the equipment

specified above and any accessory listed in the manual

conforms to the above Directives and Standards.

Harry Naumann

Manager, Regulatory Affairs

Chamberlain GmbH

D-66793 Saarwellingen

Germany

February, 2008

CONTROL BOARD KIT

CB400

for

AC SLIDING GATE OPERATORS

-Installation Instructions-

www.liftmaster.de

Email: [email protected]

Chamberlain GmbH

Alfred Nobel Strasse 4

D-66793 Saarwellingen

Germany

Attention:

This product may only be installed from professional installers. Only qualified and trained electricians

may connect, programme and service the controls. Qualified and trained electricians meet the

following requirements:

- have knowledge of the general and specific safety and accident prevention regulations,

- have knowledge of the relevant electrical regulations,

- are trained in the use and care of appropriate safety equipment,

- are capable of recognising the dangers associated with electricity.

Scope of these instructions:

These instructions describe the installation and options for the product CB400 (control board

AS210B): Some features require the optional ZM-SKS plug in logic board to work. This manual should

only be used together with SLY2500 and SLY3500 operators!

For mechanical installation of the operator use the instruction included with the operator.

FEATURES

Type of gate motor used SLY2500 SLY3500

Motor Voltage 230Volt 400Volt

Controller (CB400 kit) AS210B AS210B

Max. Gate weight (kg) 2500kg 3500kg

Motor Protection Switch no yes

Thermal protection (internal) yes no

Hold to run function yes yes

Automatic function yes yes

IR-Sensor yes yes

Radio externalexternal

Automatic close yes* yes*

Flashing Light yes* yes*

Safety edges yes* yes*

Emergency Stop yes* yes*

External Light switching function yes* yes*

Traffic light with Red-Light yes* yes* * requires ZM-SKS-B plug in card

IMPORTANT:

BEFORE the installation of control board make sure it is checked if your control motor

requires to be set for 400Volt, 3-Phase or 230Volt, 1-Phase (X4 terminal).

A. Test button OPEN direction (S01) /

A. Test button CLOSE direction (S02)

X1: Terminals Mains

X2: Terminals Motor / safety circuit of drive

X3: Terminals Command devices

X4: Terminals Selection 230V / 400V

X5: Terminals Limit switches

X6: Terminals for 3-way switch

X7: Plug-in socket for ZM-SKS-B circuit card

X8: Plug-in socket for spiral cable

X9: Terminals for traffic light / yard light

(only in connection with a ZM SKS B plug-

in circuit card)

X10: Terminals for press-and-release

CLOSE- OPEN

X11: Not used

Installation of control board:

The assembly instructions assume that there

is no control board pre-installed.

General steps:

1. Remove cover of operator

2. Remove control board box cover

3. Compare general pre-assembly of

control board

•Picture 1: 230Volt 1-Phase motor

assembly

•Picture 2: 400Volt 3-Phase motor

with motor protection switch

installed

4. Install the control board holders

•4 pieces into the marked holes

•See picture 3

Pic. 1

Pic. 2

Pic. 3

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