Chamberlain PD220 User manual

The Chamberlain Group, Inc.

845 Larch Avenue

Elmhurst, Illinois 60126-1196

www.chamberlain.com

CONTENTS

Preparation .............................. 1-4

Assembly................................. 5-9

Installation............................ 10-17

Install the Door Control ............. 18-19

Install the Protector System®...... 20-23

Power.................................. 24-25

Adjustments .......................... 26-28

Operation.................................. 29

Features................................... 30

Remote Control .......................... 31

To Erase the Memory.................... 32

To Open the Door Manually ............ 32

Maintenance.............................. 33

Diagnostic Chart ......................... 34

Warranty .................................. 35

Chain Drive

Garage Door Opener

■ Please read this manual and the enclosed safety materials carefully!

■Fasten the manual near the garage door after installation.

■ The door WILL NOT CLOSE unless the Protector System®is connected and

properly aligned.

■Periodic checks of the garage door opener are required to ensure safe operation.

■The model number label is located on the back panel of your garage door opener.

■This garage door opener is compatible with Security+ 2.0®accessories.

■WARNING: To reduce the risk of injury to persons – Use this opener ONLY with a

7 foot sectional door.

Serial Number:

Date of Purchase:

Model Number:

Model PD220

FOR RESIDENTIAL USE ONLY

INSTALL ON 7 FOOT

SECTIONAL DOORS ONLY

www.prodregister.com/chamberlain or

scan the QR code with your smartphone

Write down the following information

for future reference:

Safety Symbol and Signal Word Review

This garage door opener has been designed and tested to offer safe service provided it is installed,

operated,maintained and tested in strictaccordance with the instructions and warnings contained in this

manual.

When you see these SafetySymbolsand Signal Words on the following pages,they will alert you to the

possibility of serious injury or death if you do not comply with the warnings that accompany them. The

hazard may come from something mechanical or from electric shock.Read the warnings carefully.

Mechanical

Electrical

When you see this Signal Word on the following pages,it will alertyou to the possibilityofdamage to

your garage door and/or the garage door opener ifyou do notcomply with the cautionarystatementsthat

accompany it. Read them carefully.

Check the Door

To prevent possible SERIOUS INJURY or DEATH:

lALWAYS call a trained door systemstechnician if garage door binds,sticks,or is out of balance.

An unbalanced garage door may NOT reverse when required.

lNEVER tryto loosen, move or adjustgarage door, door springs,cables,pulleys,brackets or their

hardware, ALL of which are under EXTREME tension.

lDisable ALL locks and remove ALL ropes connected to garage door BEFORE installation and

operating garage door opener to avoid entanglement.

To preventdamage to garage door and opener:

lALWAYS disable locks BEFORE installing and operating the opener.

lONLY operate garage door opener at120 V,60 Hzto avoid malfunction and damage.

1. Disable locks and remove any ropes connected to the garage door.

2. Lift the door halfway up. Release the door. If balanced, it should stay in

place, supported entirely by its springs.

3. Raise and lower the door to check for binding or sticking. If your door

binds, sticks, or is out of balance, call a trained door systems technician.

4. Check the seal on the bottom of the door. Any gap between the floor

and the bottom of the door mustnotexceed 1/4 inch (6 mm). Otherwise,

the safety reversal system may not work properly.

5. The opener should be installed above the center of the door. If there is

a torsion spring or center bearing plate in the wayof the header

bracket, it may be installed within 4 feet (1.2 m) to the left or right of the

door center. See page 11.

Torsion

Spring

Extension

Spring

Preparation

Additional Items You May Need:

Survey your garage area to see if you will need any ofthe following items:

n(2) 2X4 PIECES OF WOOD

Maybe used to fasten the header bracketto the structural supports.Also used to position the

garage door opener during installation and for testing the safetyreversing sensors.

nSUPPORT BRACKET AND FASTENING HARDWARE

Mustbe used if you have a finished ceiling in your garage.

nEXTENSION BRACKETS (MODEL 041A5281-1) OR WOOD BLOCKS

Depending upon garage construction, extension brackets or wood blocks may be needed to

install the safety reversing sensor.

nFASTENING HARDWARE

Alternate floor mounting of the safetyreversing sensor will require hardware not provided.

nDOOR REINFORCEMENT

Required if you have a lightweight steel, aluminum, fiberglass or glass panel door.

Tools Needed

3/16

7/16

1/2

7/32

5/16

3/8 7/16

1/2

Preparation

Carton Inventory/Repair Parts

Your garage door opener ispackaged in one carton which containsthe motor unit and all parts

illustrated below.Accessories varydepending on the garage door opener model purchased. Depending

on your model, other accessories may be included with your garage door opener. Instructions for these

accessorieswill be attached to the accessory and are notincluded in this manual.Save the carton and

packing material until the installation and adjustment is complete. The images throughout this manual

are for reference only and your product may look different.

Key Description Part #

AHeader bracket 41A5047-1

BPulley (In hardware bag)

CDoor bracket 41A5047

DCurved door arm

EStraight door arm (Packaged inside front rail section)

FTrolley NOTE: Be sure to assemble the trolley before sliding onto rail. 41C5141-1

GEmergency release rope and handle (In hardware bag)

HRail (1 front and 4 center sections)

IHanging brackets (2) (Packaged inside the front rail section)

JGarage door opener (motor unit)

KChain spreader (In hardware bag)

LChain and cable

MDoor control 041A7367-3

NRemote control 950ESTD

OThe Protector System®Safety reversing sensors with 2 conductor white and white/black

wire attached: Sending Sensor (1), Receiving Sensor (1)

41A5034

PSafety Sensor Brackets (2) 041A5266-1

NOT SHOWN

White and red/white wire 41B4494-1

Owner's manual 114A4908

Hardware

Preparation

Hardware 041A8068

Lock Nut 1/4"-20 (4)

Self-Threading Screw

1/4"-20x1-3/4" (2)

Master Link

Clevis Pin 5/16"x1-1/2"

Clevis Pin

5/16"x1-1/2"

Ring Fastener (4)

Hex Bolt 1/4"-20x3/4" (4)

Lock Washer 5/16"

Hex Nuts 5/16" (2) Self-Threading Screw

1/4"-14x5/8" (2)

Clevis Pin 5/16"x1"

Clevis Pin 5/16"x1-1/4"

Carriage Bolt

1/4"-20x1/2" (2)

Wing Nut 1/4"-20 (2)

ASSEMBLY INSTALLATION

Screw 6ABx1" (2)

DOOR CONTROL

Lag Screw 5/16"-9x1-5/8" (2) Lag Screw #14-10x1-1/2" (2)

Threaded

Shaft

Preparation

Assembly

STEP 1 Assemble the rail and trolley

To prevent INJURY from pinching, keep hands and fingers away from the joints while assembling the

rail.

To avoid installationdifficulties, do not run the garage dooropener until instructed to do so.

The front rail has a cut out“window” at the door end (see illustration). The frontrail has a rail tab. This tab

MUST be on the top of the rail when assembled.

1. Remove the straight door arm and hanging bracket packaged inside the front rail and set aside

for Installation Step 5 and 9. NOTE: To prevent INJURY while unpacking the rail carefully remove

the straight door arm stored within the rail section.

2. The rail sections have a groove onthe sides near the bottom edge.Use these grooves to

align the rail sections.Slide the tapered endsinto the larger ones.Tabs along the side will lock

into place.

3. As a temporary stop, insert a screwdriver into the hole in the second rail section from the motor

unit, as shown.

4. Check to be sure there are 4 plastic wear pads inside the inner trolley. If they became loose

during shipping, checkall packing material. Snap them back into position as shown.

5. Slide the trolleyassemblytoward the screwdriver as shown.

6. Slide the chain spreader onto the rail until itstops.

TIP: Ensure the rail sections are aligned properly and the chain spreader has been installed

before fastening the rail to motor unit.

Inner Trolley

Wear Pads

Front Rail

Section

(TO DOOR)

To garage

door opener

(TO MOTOR UNIT)

Chain

Spreader

Outer Trolley

Alignment

Groove

Alignment

Groove

Trolley

SLIDE CHAIN

SPREADER

ONTO RAIL

Rail

Tab

Window

Cut-Out

Idler

Pulley

Hole

Assembly

STEP 2 Fasten the rail to the motor unit

To avoid SERIOUS damage to garage door opener, use ONLY the 1/4"-20x1-3/4" self-threading

screws provided.

1. Place the motor unit on packing material to protectthe cover, and rest the backend of the rail on

top. For convenience, puta supportunder the frontend of the rail.

2. Ensure that the chain spreader is installed.

3. Place the rail onto the motor unit.Align the screw holes in the rail with the holeson top of the

motor unit.

4. Use a 1/4" socket to fasten the rail with the screws; DO NOT use any power tools.The use of

power toolsmay permanentlydamage the garage door opener.

HARDWARE

Self-Threading Screw

1/4"-20x1-3/4"

Chain Spreader

IMPORTANT: Use ONLY

the 1/4"-20x1-3/4"

self-threading screws

provided in a separate bag

inside the hardware bag.

Packing

Material

Assembly

STEP 3 Install the pulley

1. Lay the chain/cable beside the rail, asshown. Grasp the end with the cable loop and pass

approximately 12" (30 cm) ofcable through the window.Allow itto hang until Assembly Step 4.

2. Remove the tape from the idler pulley.The inside center should be pre-greased. Ifdry,regrease

to ensure proper operation.

3. Place the idler pulley into the window as shown.

4. Secure idler pulley with clevispin and ring fastener.

5. Rotate the pulley to be sure it spins freely.

6. Locate the rail tab. The rail tab is near the idler pulleyon the front rail section. Use a flat head

screwdriver and liftthe rail tab until the tab is vertical (90º).

HARDWARE

Clevis Pin 5/16"x1-1/2" Ring Fastener

Rail

Idler Pulley

Grease Inside Pulley

Clevis Pin

5/16"x

1-1/2"

Ring Fastener

Rail Tab

Chain/Cable

CORRECT

INCORRECT

Rail Tab

Assembly

STEP 4 Install the chain

To avoid possible SERIOUS INJURY to finger from moving garage door opener:

lALWAYS keep hand clear ofsprocket while operating opener.

lSecurely attach chain spreader BEFORE operating.

1. Pull the cable around the idler pulley and toward the trolley.

2. Connectthe cable to the retaining slot on the trolley.(Figure 1)

a. Push pins of master link bar through cable link and trolley slot.

b. Push master link cap over pins and past pin notches.

c. Slide the closed end ofthe clip-on spring over one of the pins. Push the open end of the

clip-on spring onto the other pin.

3. With the trolleyagainstthe screwdriver, dispense the remainder of the cable/chain along the rail

toward the motor unitinto the slot on the chain spreader, around the sprocket onto the chain

spreader and continuing to the trolley assembly.The sprocket teeth must engage the chain.

(Figure 2)

4. Check to make sure the chain isnot twisted, then connect it to the threaded shaft with the

remaining master link.

5. Thread the inner nut and lockwasher onto the trolleythread shaft

6. Insertthe trolley threaded shaftthrough the hole in the trolley.Be sure the chain is not twisted.

(Figure 3)

7. Loosely thread the outer nut onto the trolley threaded shaft.

8. Remove the screwdriver.

HARDWARE

Master Link

Threaded Shaft

Lock Washer 5/16"-18Nut 5/16"-18

Figure 2

Sprocket

Figure 3

Threaded

Shaft

Front Rail

Section

(TO DOOR)

Inner

Nut

Lock

Washer

Master Link

Master

Link

Outer

Nut

Figure 1

Assembly

STEP 5 Tighten the chain

1. Spin the inner nut and lockwasher down the trolley threaded shaft, away from the trolley.

2. To tighten the chain, turn the outer nut in the direction shown.

3. When the chain is approximately 1/4" (6 mm) above the base ofthe rail atit's midpoint, re-tighten

the inner nut to secure the adjustment.

Sprocket noise can resultifthe chain istoo loose or too tight. When installation is complete, you may

notice some chain droop with the door closed.Thisis normal.Ifthe chain returnsto the position shown

when the door isopen,do not re-adjustthe chain.

NOTES:During future maintenance, ALWAYS pull the emergency release handle to disconnect the

trolley before adjusting the chain.

You have now finished assembling your garage door opener. Please read the following warnings

before proceeding to the installation section.

Base of Rail Mid length of Rail

Chain

1/4" (6 mm)

Outer

Nut

Lock

Washer

Trolley

Threaded

Shaft

Inner Nut

To Tighten

Inner Nut

To Tighten Outer Nut

Table of contents

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