Chamberlain HD210C User manual

The Chamberlain Group, Inc.

845 Larch Avenue

Elmhurst, Illinois 60126-1196

www.chamberlain.com

CONTENTS

Preparation .............................. 1-4

Assembly................................. 5-9

Installation............................ 10-19

Install the Door Control ............. 20-21

Install the Protector System®...... 22-25

Power.................................. 26-27

Adjustments .......................... 28-30

Operation.................................. 31

Features................................... 32

Door Control .......................... 33-34

Remote Control ...................... 34-35

To Erase the Memory.................... 35

To Open the Door Manually ............ 36

Maintenance.............................. 37

Troubleshooting...................... 38-39

Accessories............................... 40

Warranty .................................. 41

Repair Parts .......................... 42-43

1/2 hp Chain Drive

Garage Door Opener

■ Please read this manual and the enclosed safety materials carefully!

■Fasten the manual near the garage door after installation.

■ The door WILL NOT CLOSE unless the Protector System®is connected and

properly aligned.

■Periodic checks of the garage door opener are required to ensure safe operation.

■The model number label is located on the front panel of your garage

door opener.

■This garage door opener is compatible with Security+ 2.0®accessories.

■ DO NOT install on a one-piece door if using devices or features providing unattended

close. Unattended devices and features are to be used ONLY with sectional doors.

Models HD210C,

LW2200C, PD510,

and PD512

FOR RESIDENTIAL USE ONLY

Serial Number:

Date of Purchase:

Write down the following information

for future reference:

Safety Symbol and Signal Word Review

This garagedooropenerhasbeendesignedand tested to offer safe service provided it is installed,

operated, maintainedand tested in strict accordance with the instructionsand warnings contained in this

manual.

When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the

possibility of serious injury or death if you do not comply with the warnings that accompany them. The

hazard may come from something mechanical or from electric shock. Read the warnings carefully.

Mechanical

Electrical

When you see this Signal Word on the following pages, it will alert you to the possibility of damage to

yourgaragedoorand/or the garagedooropener if you do not comply with the cautionary statements that

accompany it. Read them carefully.

Unattended Operation

Any device or feature that allows the door to close withoutbeing in the line of sight of the door is

considered unattended close. Devices that allow unattendedoperation are to be used ONLY with

sectionaldoors.

Check the Door

To preventpossible SERIOUS INJURY or DEATH:

lALWAYS call a traineddoorsystems technician if garagedoor binds, sticks, or is outofbalance.

An unbalanced garagedoor may NOT reverse when required.

lNEVER try to loosen, move or adjust garagedoor, door springs, cables, pulleys, brackets or their

hardware, ALL of which are underEXTREME tension.

lDisable ALL locksand remove ALL ropes connected to garagedoorBEFORE installation and

operating garagedooropener to avoid entanglement.

lDO NOT install on a one-piece door if using devices or features providing unattended close.

Unattendeddevices andfeatures are to be used ONLY with sectionaldoors.

To preventdamage to garagedoorandopener:

lALWAYS disable locksBEFORE installing andoperating the opener.

lONLY operate garagedooropener at 120 V, 60 Hz to avoid malfunction anddamage.

Before you begin:

1. Disable locksand remove any ropes connected to the garagedoor.

2. Lift the doorhalfway up. Release the door. If balanced, it should stay

in place, supported entirely by its springs.

3. Raise and lower the door to check for binding or sticking. If yourdoor

binds, sticks, or is outofbalance, call a traineddoorsystems

technician.

4. Check the seal on the bottom of the door. Any gapbetween the floor

and the bottom of the door must not exceed 1/4 inch (6 mm).

Otherwise, the safety reversal system may not work properly.

5. The opener should be installed above the center of the door. If there

is a torsion spring or center bearing plate in the way of the header

bracket, it may be installed within 4 feet (1.2 m) to the left or right of

the door center. See page 11.

Torsion

Spring

Extension

Spring

Preparation

Additional Items You May Need:

Surveyyour garage area to see if you will need any of the following items:

n(2) 2X4 PIECES OF WOOD

Maybe used to fasten the header bracketto the structural supports. Also used to position the

garage door opener during installation and for testing the safety reversing sensors.

nSUPPORT BRACKET AND FASTENING HARDWARE

Must be used ifyou have a finished ceiling in your garage.

nEXTENSION BRACKETS (MODEL 041A5281-1) OR WOOD BLOCKS

Depending upon garage construction,extension brackets or wood blocks maybe needed to

install the safety reversing sensor.

nFASTENING HARDWARE

Alternate floor mounting of the safetyreversing sensor will require hardware not provided.

nDOOR REINFORCEMENT

Required if you have a lightweight steel, aluminum, fiberglass or glass panel door.

nRAIL EXTENSION KIT

Required ifyour garage door is more than 7 feet (2.13 m) high.

Tools Needed

3/16

7/16

1/2

5/32

5/16

5/8

9/16

1/4

7/16

Preparation

Carton Inventory

Your garage door opener ispackaged in one carton which contains the motor unit and all parts

illustrated below.Accessories vary depending on the garage door opener model purchased. Depending

on your model, other accessories may be included with your garage door opener.Instructions for these

accessories will be attached to the accessory and are not included in this manual.Save the carton and

packing material until the installation and adjustment is complete. The images throughout this manual

are for reference only and your product may look different.

A. Header bracket

B. Pulley

C. Door bracket

D. Curved door arm

E. Straight door arm (Packaged inside front rail section)

F. Trolley

NOTE: Be sure to assemble the trolley before sliding onto rail.

G. Emergency release rope and handle

H. Rail (1 front and 4 center sections)

I. Hanging brackets (2) (Packaged inside the front rail section)

J. Garage door opener (motor unit)

K. Chain spreader with screws

L. “U” bracket

M. Chain and cable

N. Door control - Push button (Model HD210C and LW2200C) or Multi-function control panel (Models PD510 and

PD512)

O. Remote control - 1 Button 950ESTD (Models HD210C, PD510, and PD512) or 3 Button 953ESTD (Model

LW2200C)

P. The Protector System®

Safety reversing sensors with 2 conductor white and white/black wire attached: Sending Sensor (1),

Receiving Sensor (1), and Safety Sensor Brackets (2)

NOTSHOWN

White and red/white wire

Owner's manual

Hardware

Preparation

Hardware

Bolt

1/4"-20x1-3/4"

Lock Nut

1/4"-20

Bolt

Nut 3/8" Lock Washer 3/8"

Master Link

Clevis Pin 5/16"x1-1/2"

Ring Fastener (3)

Hex Bolt 5/16"-18x7/8" (4)

Lock Washer

5/16"-18 (5)

Nut

5/16"-18 (6)

Self-Threading Screw

1/4"-14x5/8" (2)

Clevis Pin 5/16"x1"

Clevis Pin 5/16"x1-1/4"

Carriage Bolt

1/4"-20x1/2" (2)

Wing Nut 1/4"-20 (2)

ASSEMBLY INSTALLATION

Screw 6ABx1" (2)

Drywall Anchors (2)

Screw 6-32x1" (2)

DOOR CONTROL

Insulated

Staples

(Not Shown)

Lag Screw 5/16"-9x1-5/8" (4)

Threaded

Shaft

Preparation

Assembly

STEP 1 Assemble the rail and install the trolley

To preventINJURY from pinching, keep handsand fingers away from the joints while assembling the

rail.

To avoid installation difficulties, do not run the garage door opener until instructed to do so.

The front rail has a cut out “window” at the door end. The rail tab MUST be on top of the rail when

assembled.

1. Remove the straightdoor arm and hanging bracket packaged inside the frontrail and setaside

for Installation Step 5 and 9. NOTE: To prevent INJURY while unpacking the rail carefully remove

the straight door arm stored within the rail section.

2. Align the rail sectionson a flat surface asshown and slide the tapered ends into the larger ones.

Tabsalong the side will lock into place.

3. Place the motor unit on packing material to protect the cover,and restthe backend of the rail on

top. For convenience, put a support under the front end ofthe rail.

4. As a temporarystop,insert a screwdriver into the hole in the second rail section from the motor

unit, as shown.

5. Check to be sure there are 4 plastic wear padsinside the inner trolley. If they became loose

during shipping, check all packing material. Snap them back into position as shown.

6. Slide the trolley assembly toward the screwdriver as shown.

7. Slide the rail onto the “U” bracket,until it reaches all the stops on the top and sides of the “U”

bracket.

To garage

door opener

(TO MOTOR UNIT)

Front Rail

Section

(TO DOOR)

“U” Bracket

Outer Trolley

Inner Trolley

Wear Pads

SLIDE TO STOPS

ON TOP AND

SIDES OF

“U” BRACKET

Trolley

Rail Tab

Assembly

STEP 2 Fasten the rail to the motor unit

To avoid SERIOUS damage to garage door opener,use ONLY those bolts/fastenersmounted in the

top of the opener.

1. Inserta 1/4"-20x1-3/4" bolt into the cover protection bolthole on the backend of the rail as

shown. Tighten securelywith a 1/4"-20 locknut. DO NOT overtighten.

2. Remove the boltsfrom the top of the motor unit.

3. Use the carton to supportthe frontend of the rail.

4. Place the “U” bracket, flat side down onto the motor unitand align the bracket holes with the bolt

holes.

5. Fasten the “U” bracketwith the previouslyremoved bolts; DO NOT use any power tools.The use

ofpower toolsmaypermanently damage the garage door opener.

6. Attach chain spreader to the motor unit with two screws.

HARDWARE

Bolt 1/4"-20x1-3/4" Lock Nut 1/4"-20

“U” Bracket

Hex Screws

8-32x7/16

Cover

Protection

Bolt Hole

Bolt

1/4"-20x1-3/4"

Lock Nut 1/4"-20

Bolts (Mounted in the

garage door opener) Chain

Spreader

Assembly

STEP 3 Install the idler pulley

1. Lay the chain/cable beside the rail, as shown.Grasp the end of the cable and pass

approximately 12" (30 cm) ofcable through the window. Allowit to hang until Assembly Step 4.

2. Remove the tape from the idler pulley. The inside center should be pre-greased. If dry, regrease

to ensure proper operation.

3. Place the idler pulley into the window as shown.

4. Insertthe idler boltfrom the top through the rail and pulley. Tighten with a 3/8" lock washer and

nut underneath the rail until the lock washer is compressed.

5. Rotate the pulley to be sure it spins freely.

6. Locate the rail tab.The rail tab isnear the idler pulley on the frontrail section. Use a flathead

screwdriver and lift the rail tab until the tab is vertical (90º).

HARDWARE

Bolt Nut 3/8"

Lock Washer 3/8"

Rail

Idler Pulley

Grease Inside Pulley

Bolt

Lock Washer 3/8"

Nut 3/8"

Rail

Tab

CORRECT

INCORRECT

Rail Tab

Assembly

STEP 4 Install the chain

To avoid possible SERIOUS INJURY to finger from moving garage door opener:

lALWAYS keep hand clear of sprocketwhile operating opener.

lSecurelyattach chain spreader BEFORE operating.

1. Pull the cable around the idler pulley and toward the trolley.

2. Connectthe cable to the retaining slot on the trolley,as shown.(Figure 1)

a. Push pins of master link bar through cable link and trolley slot.

b. Push master link cap over pins and past pin notches.

c. Slide the closed end of the clip-on spring over one of the pins.Push the open end of the

clip-on spring onto the other pin.

3. With the trolley againstthe screwdriver,dispense the remainder of the cable/chain along the rail

toward the motor unit around the sprocket and continuing to the trolley assembly. The sprocket

teeth must engage the chain. (Figure 2)

4. Check to make sure the chain is nottwisted, then connectit to the threaded shaft with the

remaining master link.

5. Thread the inner nut and lock washer onto the trolley threaded shaft.

6. Insertthe trolley threaded shaftthrough the hole in the trolley. Be sure the chain is not twisted.

(Figure 3)

7. Looselythread the outer nut onto the trolley threaded shaft.

8. Remove the screwdriver.

HARDWARE

Master

Link

Threaded Shaft

Figure 3

Threaded

Shaft

Outer

Nut

Inner

Nut

Lock

Washer

Master Link

Master

Link

Figure 2

Sprocket

Figure 1

Assembly

STEP 5 Tighten the chain

1. Spin the inner nutand lockwasher down the trolley threaded shaft, away from the trolley.

2. To tighten the chain, turn the outer nut in the direction shown.

3. When the chain is approximately1/4" (6 mm) above the base ofthe rail at it'smidpoint,retighten

the inner nut to secure the adjustment.

Sprocket noise can result if the chain is too loose.When installation is complete,you maynotice some

chain droop with the door closed. This isnormal. If the chain returns to the position shown when the door

is open, do not re-adjust the chain.

NOTE: During future maintenance, ALWAYS pull the emergency release handle to disconnect the

trolley before adjusting the chain.

You have now finished assembling your garage door opener. Please read the following warnings

before proceeding to the installation section.

Outer

Nut

Lock

Washer

Trolley

Threaded

Shaft

Inner Nut

To Tighten

Inner Nut

To Tighten Outer Nut

Base of Rail Mid length of Rail

Chain

1/4" (6 mm)

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