cetoni NEMESYS XL User manual
Original Instruction 1.04 - May 2015
Hardware Manual
NEMESYS XL
2NEMESYS XL Manual
The information and data contained in this documentation may be amended
without notice. The reproduction, distribution, and utilization of this document
as well as the communication of its contents to others without explicit
authorization are prohibited. Offenders will be held liable for the payment of
damages.
All rights reserved in the event of the grant of a patent, utility model or design.
The General Terms and Conditions of cetoni GmbH apply. Deviating agreements
must be in written form.
Copyright © cetoni GmbH –automation and microsystems. All rights reserved.
cetoni® and NEMESYS® are registered trademarks of the cetoni GmbH.
WINDOWS is a registered trade mark of the Microsoft Corporation.
The Windows logo is a registered trade mark ™ of the Microsoft Corporation.
NEMESYS XL Manual 3
Software License
The software and the documents provided are protected by copyright.
Installation declares your acceptance of the conditions of the licensing contract.
License Agreement
cetoni GmbH grants the purchaser the non-exclusive and non-transferable
license right to use the software on a standalone computer or a networked
computer system (LAN). It is expressly forbidden to copy or duplicate the
software in part or in whole in any way. The same applies to mixing and
combining the software with other software. The purchaser may create one
back-up copy of the software for archival purposes. cetoni GmbH reserves the
right to alter, develop and improve the software or develop new software to
replace it. cetoni is not obliged to inform the purchaser of any alterations, new
developments or improvements to the software or make these available to him.
No legally binding assurance of certain features is given. cetoni is not liable for
damages unless the damages are as a result of willful intent or gross negligence
on the part of cetoni GmbH or its employees. Any liability for indirect, collateral,
or consequential damages is excluded.
4NEMESYS XL Manual
cetoni GmbH
Wiesenring 6
07554 Korbussen
GERMANY
Tel.: +49 36602 338-0
Fax: +49 36602 338-11
E-mail: [email protected]
Internet: www.cetoni.de
NEMESYS XL Manual 5
1. Document Information
1.1. Content
1. Document Information ................................................................... 5
1.1. Content ................................................................................................. 5
2. Introduction ................................................................................... 8
2.1. Preamble............................................................................................... 8
2.2. Symbols & Keywords ............................................................................ 8
2.3. Norms & Guidelines............................................................................ 10
2.4. Application.......................................................................................... 10
2.4.1. General Device Description ................................................................ 10
2.4.2. Intended Use ...................................................................................... 10
2.4.3. Reasonably Foreseeable Misuse ........................................................ 11
2.4.4. Safety Measures ................................................................................. 11
2.4.5. Measures for Safe Operation ............................................................. 14
2.4.6. Device Safety Features ....................................................................... 14
2.4.7. Device Condition................................................................................. 15
2.5. Warranty & Liability............................................................................ 15
3. The NEMESYS XL Module............................................................... 16
3.1. List of Supplies.................................................................................... 16
3.2. Technical Data .................................................................................... 17
3.3. Transport & Storage ........................................................................... 18
3.4. Maintenance....................................................................................... 18
3.5. Disposal............................................................................................... 19
4. Initial Operation ........................................................................... 20
4.1. Software Installation .......................................................................... 20
4.2. Device Set Up...................................................................................... 20
4.3. Connecting Device .............................................................................. 21
4.3.1. Stand-Alone Use ................................................................................. 21
6NEMESYS XL Manual
4.3.2. Use with Existing NEMESYS or with QMIX Modules............................. 22
4.3.3. Connecting Additional Modules......................................................... 23
4.3.4. Connection via RS232......................................................................... 24
5. Set Up & Operation ...................................................................... 26
5.1. Syringes .............................................................................................. 26
5.1.1. Syringe Configuration......................................................................... 26
5.1.2. Mounting of Syringes ......................................................................... 27
5.1.3. Disassembly & Maintenance of Syringes ........................................... 30
5.2. Fluidic Connection .............................................................................. 32
5.2.1. Initial SwagelokSetup ..................................................................... 33
5.2.2. Disassembly ........................................................................................ 33
5.2.3. Reassembly......................................................................................... 34
5.3. Signal Interface................................................................................... 34
5.4. Overload Clutch.................................................................................. 36
5.4.1. Overload Procedure ........................................................................... 36
5.5. Valve Interface.................................................................................... 37
NEMESYS XL Manual 7
Revision History
Rev
Date
Changes
1.0.0
03.08.2012
Creation of the NEMESYS XL module hardware manual
1.0.1
14.01.2012
Changes considering the new 12-pole sensor interface
1.0.2
21.02.2013
Added colors to the 12-pole sensor interface table
1.0.3
06.02.2014
Changes considering the 12-pole sensor interface
1.0.4
06.05.2015
Notes inserted to Pressure Equipment Directive
2014/68/EU
8NEMESYS XL Manual
2. Introduction
2.1. Preamble
Thank you for purchasing a cetoni product. With this manual we would like to
support you as far as possible in your interaction with the NEMESYS XL module.
Please do not hesitate to contact us in case of any questions or suggestions.
The NEMESYS XL module must only be put into operation after a thorough and
complete reading of the present manual.
We wish you every success when working with the NEMESYS XL module.
2.2. Symbols & Keywords
The following symbols and information boxes are used throughout to aid your
navigation:
TIPP
Describes practical tips and useful information to facilitate the handling
of the software.
IMPORTANT
Describes important information and other especially useful notes, in
which no dangerous or damaging situations can arise.
CAUTION
Identifies a potentially harmful situation. Failure to avert this situation
may result in damage to the product or anything in its proximity.
NEMESYS XL Manual 9
ATTENTION
Indicates a potentially dangerous situation. Failure to avert this
situation may result in light or minor injuries or damages.
10 NEMESYS XL Manual
2.3. Norms & Guidelines
This device has been tested and approved for compliance according
Class 1 Group B for industrial instruments. cetoni GmbH declares its
exclusive responsibility that this product is consistent with the relevant
provisions stated at the end of this document.
Operation is to conform to the following requirements:
1. The device must not cause harmful interfering radiation.
2. The device must be able to handle interfering radiation, including radiation
that may cause unintended operation.
The device complies with critical values according to EN55011 Class 1 Group B.
The device has passed the tests according to DIN EN 61000-4-4 (Burst) and DIN
EN 61000-4-5 (Surge).
2.4. Application
2.4.1. General Device Description
cetoni's NEMESYS devices are syringe pumps. They allow the filling and emptying
of syringes based on a relative linear movement between a syringe body fixture
and a syringe piston fixture.
2.4.2. Intended Use
The NEMESYS XL ultra-high pressure module is for the precise and pulsation-
limited dosage of fluid streams with an operating pressure of up to 890 bar and
flow rates of nanoliters to mililiters per second.
Its default operating environment is a laboratory-like room.
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