Cessna T303 User manual

CESSNA

MODEL

T303

MAINTENANCE MANUAL

CESSNA

PROGRESSIVE

CARE

MODEL

T303

OPERATION

NO.

DEALER

INFORMATION

CUSTOMER

AND

AIRCRAFT INFORMATION

ZONE

NAME

SERVICING

DEALER

NAME

ADDRESS

SERVICING

DEALER

CODE CITY

STATE

MODEL

AND

SERIAL

DATE

ENG

SERIAL

LEFT

HAND

ZONE CODE

SELLING

DEALER

CODE

CUSTOMER

AND AIRCRAFT

INFORMATION

REG

ENG

SERIAL

R.H

WARRANTY

START

DATE

A. Placards (Chapter

11).

(1)

Placards

and

Decals

- Inspect for

legibility.

security,

presence

and

Environmental

Systems

(Chapter

21).

(1) Heater -

Check

condition

and

operation.

(2)

Nose

Ram

Air

Check

clamps

and

hose.

(3)

Nose

Ram

Air

Valve

Check

security

and

proper

operation.

(4)

Distribution

Outlet

Vents

- Inspect

outlet

vents

for

open

and

closed

position.

Check

windshield

defroster

outlets.

(5)

Heater/Vent

Fan

Check

operation.

Communications

(Chapter

23).

(1)

Static

Wicks

Inspect

for

security,

corrosion

and

condition.

Hydraulic

Power

(Chapter 29).

(1)

Hydraulic

Power

Pack

- Inspect

for

leaks,

security

installa-

tion,

cleanliness

and

proper

service.

(2)

Relief

Valves

Check

function.

(3)

Pressure

Switch

Check

function.

(4)

Hydraulic

Power

Pack

Filter

Screen - Inspect.

Landing

Gear

(Chapter

32).

* (1)

Nose

Gear

Assembly

Check

for

security

installation,

cracks

and

evidence

damage.

*50-Hour

Requirement,

Refer

Paragraph

5-22,

D5267-13

5-23

Page

1 of 9

CESSNA

MODEL

T303

MAINTENANCE

MANUAL

CESSNA

PROGRESSIVE

CARE

MODEL

T303

OPERATION

NO.

MECH

INSP

REMARKS

(2)

Nose

Gear

Shock

Strut

Check

for

evidence

leakage,

proper

extension;

check

strut

barrel

for

corrosion,

pitting

and

cleanli-

ness.

(3)

Nose

Gear

Shock

Strut

Service.

(4)

Nose

Gear

Torque

Links

Inspect

for

wear

and

condition.

*(5)

Nose

Gear

Torque

Links

Lubricate.

(6)

Nose

Gear

Trunnion

and

Pivot

Bearings

Lubricate.

(7)

Nose

Gear

Fork

Inspect

for

cracks,

general

condition

and

security

attachment.

(8)

Shimmy

Dampener

Check

for security

installation,

attach

points

for

wear

and

condition,

lubricate.

(9)

Shimmy

Dampener -

Service.

(10)

Nose

Gear

Door

Actuator

and

Door

Mechanism

- Inspect for

condition.

(11)

Nose

Gear

Wheel

Inspect

for

nicks, cracks,

finish

abrasions

and

corrosion.

(12)

Nose

Gear

Tire

Check

for

wear,

cuts

and

proper

inflation.

(13)

Nose

Gear

Wheel Bearings

- Inspect

for

corrosion,

evidence

damage,

clean

and

repack.

(14) Nose

Gear

Steering

System -

Check

turnbuckle

tension

and

gimbal

bolts

for

condition

and

torque.

(15)

Nose

Gear

Steering

Stop Block

Check

security.

Ice

and

Rain

Protection

(Chapter

30).

(1)

Pitot

Heater

Check

operation.

Navigation

and

Pitot/Static

(Chapter 34).

(1)

Pitot

Tube and

Lines - Inspect

for

security

installation,

cleanliness

and

evidence

damage.

Check

sumps for cracks,

leaks

and

presence of

water,

drain

sumps.

Lights

(Chapter

33).

(1)

Nose

Baggage

Compartment

-Inspect

light

and

switch

for

security

installation

and

operation.

Doors (Chapter

52).

(1)

Nose Baggage Door

- Check

condition,

operation

and

security

hinges, latches

and

assist

cylinder.

*50-Hour

Requirement,

Refer

Paragraph

5-22,

Page

of 9

CESSNA

MODEL

T303

MAINTENANCE

MANUAL

CESSNA

PROGRESSIVE

CARE

MODEL

T303

OPERATION

NO.

MECH

INSP

REMARKS

5-24.

FUSELAGE.

Fire

Protection

(Chapter

26).

(1)

Fire

Warning

Lights

Check

operation.

(2)

Portable

Hand

Fire

Extinguisher

Inspect

for

proper

operating

pressure,

security

installation

and

evidence

damage.

Flight

Controls

(Chapter

27).

Aileron

Trim

Tab

Control

and

Indicator

Inspect

for

se-

curity

and

evidence

damage. Operate

control

and

check

freedom

movement.

Inspect

turnbuckle

safety-

ing.

(2)

Rudder

Trim

Tab

Control

and

Indicator

Inspect

for

se-

curity

and

evidence

damage.

Operate

control

and

check

rudder

trim

tab

for

freedom

of movement.

(3)

Elevator Trim

Tab

Control

and

Indicator

Inspect

for

se-

curity

and

evidence

damage.

Operate

both

manually

and

electrically.

Oxygen

(Chapter

35).

(1)

Oxygen

System

Checkinstallation

and

pressure.

(2)

Oxygen Regulator

Check

pressure

and

flow

rate.

(3)

Oxygen

Masks

and

Hoses

Check

operation

and

clean.

(4)

Oxygen

Cylinder

Inspect

condition,

check

hydrostatic

test

date.

Equipment/Furnishings

(Chapter

25).

(1)

All

Seats -

Inspect

seat

rails

for

cracks,

refer

Chapter

for limitations.

5-25.

WINGS.

Wings

(Chapter

57).

* (1)

Wings

Check

for

loose

rivets, cracks,

loose

mounting

fasteners

and

security.

(2)

Wing

Wheel

Well

Check

fume

proofing.

(3)

Wing

Access

Plates

Inspect

for

security

installation

and

evidence

damage.

(4)

Wing

Spar

Fittings

Check

bolts for

working

and

security.

*50-Hour

Requirement,

Refer

Paragraph

5-22,

Page

CESSNA

MODEL

T303

MAINTENANCE

MANUAL

CESSNA

PROGRESSIVE

CARE

MODEL

T303

OPERATION

NO.

MECH

INSP REMARKS

Landing

Gear

(Chapter

32).

(1)

Main

Gear

System -

Check

actuating

time

and

free

fall

(both

flight

and

ground

check).

(2)

Main

Gear

Assembly

Check

security

installation

and

attach

points

for wear

and

condition.

(3)

Perform

landing

gear

rigging

inspection.

(4)

Main

Gear

Shock

Struts

Check

for

evidence

leakage

and

proper

extension;

check

strut

barrel

for

corrosion,

pitting

and

cleanliness.

(5)

Main

Gear

Shock

Struts

Service.

(6)

Main

Gear

Wheel

Inspect

for

nicks,

cracks,

finish,

abrasion

and

corrosion.

(7)

Main

Gear

Wheel

Bearings

- Inspect

for corrosion,

evidence

damage,

clean

and

repack.

(8)

Brake

System

Plumbing

- Inspect

for

leaks,

condition

and

security;

check

for

proper

routing

and

support.

(9)

Brake

Assemblies

Check

lining

wear

and

disc

warpage.

(10)

Main

Gear

Tires

Check

for

wear, cuts

and

proper

inflation.

(11)

Main

Gear

Retraction

Upper

Arms

Lubricate.

Fuel

(Chapter

28).

(1)

Fuel

Lines

- Inspect

for

deterioration,

chafing, fuel

leaks

and

security

installation.

(2)

Fuel

Inlet

Float

Valves

Check

with

tester.

(3)

Fuel

Pressure

Switch

and

Auxiliary

Pump

Micro

Switch

Check

operation.

Electrical

Power

(Chapter

24).

(1)

Battery

Installation

- Inspect

overboard

vent

and

vent

line

for

damage

and

obstruction.

(2)

Battery

Cables

-Inspect

for

corrosion

and

deterioration.

(3)

Battery

Electrolyte

Inspect

for

spewage

and

level

each

cell.

(4)

Fuseholder - Ensure

all

fuses

are

functional

and

spares

are

available.

*50-Hour

Requirement,

Refer

Paragraph

5-22,

Page

of 9

CESSNA

MODEL

T303

MAINTENANCE

MANUAL

CESSNA

PROGRESSIVE

CARE

MODEL

T303

OPERATION

NO.

MECH INSP

REMARKS

5-26.

NACELLES.

Fire

Protection

(Chapter 26).

(1)

Detection

Control

Unit

- Inspect

for

security

and

evidence

damage.

5-27.

TAILCONE.

Flight

Controls

(Chapter

27).

(1)

Rudder

Inspect

the rudder

skins

for

cracks

and

loose

rivets,

rudder hinges,

hinge

bolts,

hinge

bearings

and

hinge

attach

fittings

for

evidence

damage

wear,

failed

fasteners

and

security.

Check

the

rudder

hinge

bolts

for

proper safety

nuts

with

cotter

pins.

(2)

Rudder Bellcrank

Inspect

bellcrank

stop

bolts

for

prop-

safetying,

corrosion,

evidence

damage

and

safety.

Inspect bellcrank

cables

for

proper

safetying.

(3)

Rudder

Cables

Check

condition,

routing, tension,

turnbuckle safetying;

cables

pulleys

and

not

rubbing

structure.

(4)

Rudder

Trim

Tab

Inspect skins

for

cracks

and

loose

rivets.

Inspect

hinge

for

security

and

evidence

dam-

age,

hinge

for

proper

installation

and

cotter

safetying.

Check

trim

tab

travel.

Inspect

pushrods

for

evidence of

damage

and

security.

(5)

Rudder

Trim

Tab

Actuator

Inspect

actuator

for

security

and

evidence

damage, service.

(6)

Rudder

Trim

Cables

Inspect

condition,

routing,

ten-

sion,

turnbuckle safetying;

cables

pulleys

and not

rubbing

structure.

(7)

Rudder

Gust

Lock

Check

security,

wear

and

travel.

(8)

Yaw Dampener

Actuator

and

Cables

Inspect

actuator

for

security,

mount

for

cracks

and

structure

for

evidence

damage.

Inspect

cables

for

fraying,

chafing,

routing,

cleanliness,

cable

tension

and

turnbuckle

safetying.

In-

spect chains

for

proper

alignment

actuator

sproc-

kets.

(9)

Elevator

Inspect

the

elevator

skins

for

cracks

and

loose

rivets.

Check

elevator

hinges

for

condition,

cracks

and

security.

Inspect

hinge bolts, hinge

bearings,

torque

tube,

horn

and

attach

fittings

for

evidence

damage

wear.

Check

travel

and

friction.

*50-Hour

Requirement,

Refer

Paragraph

5-22,

Page

of 9

CESSNA

MODEL

T303

MAINTENANCE MANUAL

CESSNA

PROGRESSIVE

CARE

MODEL

T303

OPERATION

NO.

MECH

INSP

REMARKS

(10)

Elevator

Bellcrank

Inspect

bellcrank,

pushrods,

stop

bolts,

jam

nuts

and

brackets

for

corrosion

evidence

damage,

failed

fasteners

and

proper safetying.

(11)

Elevator and Elevator Trim

Tab

Cables

- Check

condi-

tion,

routing,

tension,

turnbuckle

safetying;

cables

pulleys

and

not

rubbing

structure.

(12)

Elevator

Trim

Tab

Inspect

trim

tab skins

for

loose

rivets.

Check

trim

tab hinge

for

security

and

evidence

damage.

Check

tab

free

play

and

travel.

Check

hinge

for

security.

(13)

Elevator

Trim

Tab

Actuator

Inspect

actuator

attach

bolts.

Inspect

pushrod

bolts

for

proper

safety

of nuts

with

cotter

pins.

(14)

Elevator

Trim

Tab

Actuator

Service.

Stabilizers

(Chapter

55).

(1)

Horizontal

Stabilizer

Inspect

skin

for

cracks,

loose

failed

fasteners

and

evidence

structural

damage. Inspect

hinge

bracketry

for

cracks

and

loose

and/or

working

fasteners.

(2)

Vertical

Stabilizer

Inspect

skin

for

cracks

loose

failed

fasteners

and

evidence

structural

damage. Inspect

hinge

bracketry

for

cracks

and

loose

and/or

working

fasteners.

5-28.

POWERPLANT.

Fire

Protection

(Chapter

26).

(1)

Detection Sensor

Inspect

for

security

and

evidence

damage.

Propellers

(Chapter

61).

(1)

Propeller

Spinner

Clean,

check

for

cracks,

fractures

and

security

installation.

(2)

Blades - Check

for

nicks

and

cracks.

(3)

Propeller

Hub

- Check

general

condition.

(4) Propeller

Governor

- Check

operation, oil

leaks,

condition

and

security.

(5)

Spinner

Bulkhead

- Check

for

cracks

and

security.

(6)

Propeller

- Check

for oil

leaks.

(7) Propeller

Mounting

- Check

for

security

and

blade

track.

*50-Hour

Requirement,

Refer

to Paragraph

5-22,

Page

of 9

CESSNA

MODEL

T303

MAINTENANCE

MANUAL

CESSNA

PROGRESSIVE

CARE

MODEL

303

OPERATION

NO.

MECH

INSP

REMARKS

Exhaust

(Chapter

78).

* (1) Exhaust

System

Check

for security,

cracks

and

slip

joints.

Oil

(Chapter

79).

(1) Engine

Oil

Change.

(2)

Engine

Oil

Filter -

Replace

filter

and

inspect

adapter.

(3)

Engine

Oil

Breather

Separator

Check.

(4)

Engine

Oil

Pressure

System

Check

lines

for

leaks,

bends,

cracks

and

security.

Starting

(Chapter

80).

(1)

Starter, Starter Solenoid

and

Electrical Connections

Check.

Powerplant

(Chapter

71).

(1) Engine

Compartment

Visually

check

for

oil

and

fuel

leaks

and

general

condition.

(2)

Engine

Mounts

and

Ground

Straps -

Check

condition,

security

and

alignment.

(3)

Engine

Wire

Bundle

Check

condition

and

security.

(4)

Engine

Compartment

Hoses;

Fuel (Check

fuel lines

under

pressure),

Oil

and

Vacuum

Check

for deterioration,

leaks,

discoloration,

bleaching

and

stiffness.

(5)

Cowl

Flap

Hinge -

Secure.

(6)

Cowl

Flap

Control -

Check

freedom

movement.

(7)

Induction

Air

Filter

- Service.

(8)

Induction

System

Check

condition

and

security

ducting.

(9)

Engine

Baffles

and

Seals

Check

condition

and

security.

Engine/Reciprocating

(Chapter

72).

(1) Engine -

Clean,

check

for

security

accessories.

(2)

Cylinder

Compression -

Refer

Engine

Manufacturer's

Service

Bulletin M73-19.

(3)

Engine

Cylinders,

Rocker Box Covers

and

Pushrod

Housings

Check

for

fin

damage, cracks,

oil

leaks,

security

attachment

and

general

condition.

(4)

Crankcase,

Oil

Sump

and

Accessory

Section

- Inspect

for

cracks

and

evidence

oil

leaks,

check

bolts

and

nuts

for

looseness

retorque

necessary.

*50-Hour

Requirement,

Refer to

Paragraph

5-22,

Page

CESSNA MODEL

T303

MAINTENANCE

MANUAL

CESSNA

PROGRESSIVE

CARE

MODEL

T303

OPERATION

NO.

MECH

INSP

REMARKS

Ignition

(Chapter

74).

(1)

Spark

Plugs

Clean and

rotate

(top

right

bottom

left,

top

left

bottom

right).

(2)

Ignition

Cables

Check

condition

and

security.

(3)

Magnetos

Check

magneto

engine

timing

and

security.

Fuel

(Chapter 28).

(1)

Engine Driven

Fuel

Pumps

Check

for

leaks,

operation

and

security.

Turbines

(Chapter

81).

(1)

Refer

Manufacturer's

Overhaul

Manual

for

all

inspection

procedures.

Electrical

Power

(Chapter

24).

(1)

Alternators

Check

belt

tension,

wires

and

supports.

Vacuum

(Chapter

37).

(1)

Vacuum

System

Central

Air

Filter - Inspect

for

cleanliness.

(2)

Suction

Gage

Inspect

for

security

and

operation.

*50-Hour

Requirement,

Refer

to Paragraph

5-22,

Page

of 9

CESSNA MODEL

T303

MAINTENANCE

MANUAL

CESSNA

PROGRESSIVE

CARE

MODEL

T303

OPERATION

NO.

5-29.

SPECIAL

INSPECTION ITEMS.

Check

Maintenance Manual

Chapter

for

special

inspection

items

due.

Accomplish

all

applicable

items.

5-30.

POST

INSPECTION.

Lubrication

and

Servicing

Ensure

all

required

items

have

been

lubricated

and/or

serviced

per

Maintenance

Manual

lubrication

and/or

servicing charts

(Chapter

12).

Correct

all

discrepancies,

replace

cowling,

access

covers,

doors,

fairings

and

other

items

removed

for

this

inspection.

Operational

Check:

(1)

Avionics,

flight

and

engine

instruments

Check

operation.

Engine

Compartment

Check

for oil

and/or

fuel

leaks.

Aircraft

File

Check

for

required

materials.

Check

compliance

with

applicable

Service

Letters

and/or

Airworthiness

Directives.

OPERATION

NO.

COMPLETED

AIRCRAFT

MODEL/SERIAL

REGISTRATION

NO.

AIRCRAFT HOURS

DATE

certify

that

this

Operation

was

performed

the

above

aircraft

and

that

this

aircraft

approved

for

return

serivce.

SUPERVISOR

MECHANIC AIRCRAFT

INSPECTOR

CERTIFICATE

NO. CERTIFICATE NO.

COMPANY

NAME

ADDRESS

CITY

STATE

Page

of 9

CESSNA MODEL

T303

MAINTENANCE

MANUAL

CESSNA PROGRESSIVE

CARE

MODEL

T303

OPERATION

NO.

Cessna

DEALER

INFORMATION

CUSTOMER AND AIRCRAFT

INFORMATION

ZONE

NAME

SERVICING

DEALER

NAME

ADDRESS

SERVICING

DEALER CODE

CITY

STATE

MODEL

AND

SERIAL

REG

DATE

ENG.

SERIAL

ENG

SERIAL

LEFT

HAND

ZONE CODE

SELLING

WARRANTY

DEALER CODE START

DATE

MECH INSP

REMARKS

5-31.

WINGS.

Electrical

Power (Chapter

24).

(1)

Battery

Installation

- Inspect

overboard vent

and

vent line

for

damage

and

obstruction.

(2)

Battery

Cables

- Inspect

for corrosion

and

deterioration.

(3)

Battery

Electrolyte

- Inspect

for

spewage

and

level

each

cell.

(4)

Fuseholders

Ensure

all

fuses

are

functional

and

spares

are

available.

(5)

Wings

and Fuselage

Check

wiring,

routing,

security

and

terminals.

(6)

External

Power

-Inspect

receptacle

for

securityof installation

and

damage.

Inspect

contactors

for

damage

and

operation.

Flight

Controls

(Chapter

27).

(1)

Ailerons

Inspect skins

and

hinges

for

cracks

and

loose

rivets;

bellcrank

stop

bolt

for

looseness

and/or jam

nut

for

being

tight,

linkage,

pulleys

and

bolts

for

condition,

operation,

security,

travel

and

friction.

(2)

Aileron

Trim

Tab -

Inspect

skin

and

hinge

for

cracks

and

loose

rivets;

linkage

for

cracks

and

wear,

bolts for

safety

and

tab

for

free

play

and

travel.

(3)

Aileron

Trim

Tab

Actuator

Check

for

condition

and

se-

curity.

(4)

Aileron

and

Aileron

Trim

Cables

Check

condition,

rout-

ing,

tension, turnbuckle

safetying;

cables

pulleys

and

not

rubbing structure.

(5)

Flaps

Check

linkage,

bellcranks,

pulleys,

cables,

motor

and

actuator

for

condition,

tension

and

security.

(6)

Flaps

Check

travel, extension

and

retraction.

*50-Hour

Requirement,

Refer

Paragraph

5-22,

D5267-13

Page

1 of 6

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