Cerbos QUAD 10 Troubleshooting guide
USER AND SERVICE MANUAL
MODEL COMFORT /PLUS/PREMIUM
QUAD
10,
QUAD
15,
QUAD
20,
Q
UAD
25,
QUAD
30
BTI Gumkowski
Obornicka 71
62-002 Suchy las, Poland
Table of Contents
1 Introduction
1.1 General description of the boiler
1.2 Description of the intended use
1.3 Standards met by the boiler
2 Construction
2.1 Division into variants
2.2 The principle of operation of individual modules
2.3 Division into power series of types
3 Technical Specifications
3.1 Summary of overall dimensions
3.2 Technical parameters
4 Transport of the boiler
4.1 Delivery of the boiler
4.2 Unloading from the pallet
5 Installing the boiler
5.1 Positioning the boiler
5.2 Fitting the burner to the boiler
5.3 Change of door assembly sides
5.4 Connection to the chimney system
5.5 Connecting to the CH and / or HUW installation
5.6 Connecting to the electrical installation
6 Using the boiler
6.1 Filling and draining the boiler with water
6.2 Fuel requirements
6.3 Filling the hopper and feeder (WZ, WZO, WZ + gp, WZO + gp)
6.4 Boiler start-up and shutdown
6.5 Modes of operation
6.6 Cleaning the boiler
7 Inspection and service activities and maintenance recommendations
8 Security systems
8.1 Safety systems in the boiler
8.2 Procedure in the event of a failure
9 List of spare parts
Nameplate
1 Introduction
WARNING!
Please read this manual before using the boiler! The
heating device may only be used in accordance with this
manual,
Any other use of the device requires the written consent of
the manufacturer ,
The manufacturer of the device is not responsible for the
consequences of improper use of the device, contrary to the
instructions!
This manual covers the description, construction, technical data, rules of installation and operation,
as well as other necessary information enabling safe and trouble-free operation of
the Compact pellet boiler . The following instructions / documents are enclosed with the boiler
operating and installation manual:
ROTARY (ROT-POWER) burner instruction manual by KIPI,
controller a touch panel brand PLUM,
1.1 General description of the boiler
The compact boiler is a water boiler for solid fuel - pellets . Possible heating media are glycol and
water. It is available in various construction and range of this power (for a detailed description
available in Chapter 2 ). The following drawings show the main parts of the boiler:
Figure 1 - Main parts of the boiler ( on the example of WZO + GP )
Figure 2 - Main parts of the boiler ( example W)
Table I - List of the main parts of the boiler
No.
component
function / application / description
w
EXCHANGER
w1
burner
Conversion of fuel into thermal
energy
w2
Exhaust fan
Providing thrust
w3
Exhaust outlet (flue)
Flue gas discharge to the chimney
system
w4
Door
Cleaning the boiler
w5
Back cover
Cleaning the boiler
w6
Rear cover opening
Cleaning the boiler
w7
Power socket strip and electrical components
Electric power supply to the boiler
W8
Top exchanger cover (W, WO)
w9
Supply and return ( WZO + GP and WZ + GP )
Connection to central heating and
hot water installations
w10
Supply and return connectors (W, WZ, WO,
WZO)
Connection to central heating and
hot water installations
w11
Water drain connection
Draining the boiler water block
z
HOPPER
z1
Front cover
z2
Fuel feeder (with gear motor)
Automatic fuel feeding.
z3
Fuel feeder spiro pipe
Feeding fuel from the container to
the burner
z4
Fuel hopper hatch
Filling the tank with fuel
z5
Tray handles
Removing the tray from the
exchanger
o
DUST REMOVAL SYSTEM
o 1
Ash container
Collecting the resulting ash during
boiler operation
o 2
Ash removal system gear motor
Discharge of ash into the ash pan
S.
Controller
Automatic regulation and control of
the combustion process
In addition, the following items are attached to the boiler:
Brush for cleaning the boiler ( ramrod )
DHW temperature sensor
1.2 Description of the intended use
The purpose of the device is to supply the central heating (CH) and central utility water
(DHW) installations .
Examples of application objects:
single-family house
Small commercial premises
1.3 Standards met by the boiler
This manual and the compakt boiler meet the following standards and / or directives :
PN-EN 303-5 2012 - Solid fuel heating boilers with manual and automatic fuel
charging with a nominal power up to 500 kW
MACHINERY DIRECTIVE 2006_42_EC
2 Building
2.1 Division into variants
The compact water boiler is a device with a modular structure. It consists of an exchanger, a
container and an automatic ash removal system . Figure 3 shows the division of the boiler into
individual modules.
Figure 3 - Modular structure of the boiler
The modular structure of the boiler enables its availability in several different
variants. Table II describes all the possible options available.
Table II - Boiler variants
QUAD QUAD PLUS Quad COMFORT QUAD PREMIUM
Variant
Exchanger Exchanger + ash
removal
Exchanger + tank Exchanger + ash
removal + tank
Without
pump
group
With
pump
group
Without
pump group
With pump
group
marking
W
WO WZ WZ+gp WZO WZO+gp
controller ecoMAX920 ecoTOUCH 860-P3-C
NOTE: The chapters in these instructions contain the designations of the boiler variants (eg WO,
WZO + gp). This means that a given chapter applies only to selected variants. All other unmarked
sections apply to all variants .
The pump group assembly, replacing some of the boiler installation elements, is available only for
variants containing an integrated pellet container (WZ and WZO). Figure 4 and Figure 5 show a
fragment of the boiler with or without a pump group installed.
Figure 4 - Boiler in the option without a pump
group
Figure 5 - Boiler with pump group option
2.2 The principle of operation of individual modules
1. Tray (WZ, WZ + GP , WZO, WZO + GP )
Pellet fuel in the hopper (1) goes by gravity to the feeder (2) . The feeder consists of
a pellet feeding spiral (3) and a supply motor (geared motor) (4) . Pellet is forced by a spiral from
which the flexible tube ± spiro by ( 5 ) goes to the burner, which is an integral part of the heat
exchanger.
Figure 6 - Hopper principle of operation
2. Exchanger
Compact boiler exchanger converts fuel ( pellets ) into thermal energy. The thermal energy is
transferred to the water circuit through the exchanger. The exchanger has the following features:
Exhaust fan - creates negative pressure of exhaust gases in the exchanger This
prevents unwanted smoke escaping through burner or boiler leaks , and ensures a
constant thrust value
Three-pass system - the combustion chamber is the first line (1). Then the
exhaust gases pass through the smoke tubes of the 2nd line (2) to the return chamber
(3). The third line consists of smoke tubes with a simple shape (4), which lead the flue
gases to the flue chamber (5), from where they are discharged by means of an
exhaust fan (6) through the flue (7) to the chimney system.
The filled (colored) areas in Figure 7 show that the boiler waterblock is in direct contact
with the water.
Figure 7 - The principle of operation of the exchanger
Ash chute - The ash generated during the combustion process is discharged
into a special drawer inside the combustion chamber or into the automatic ash
removal system - depending on the boiler variant.
No condensation in the exchanger. Water vapor condenses in the chimney
system - see details in chapter 5.4
3. Ash removal ( WO, WZO, WZO + gp )
Most of the ash generated during the combustion process goes directly from the combustion
chamber (1) to the ash removal spiral (2) . This spiral is driven by a motor (gear motor) (3) . The ash is
forced through the ash removal pipe to the ash container (4) .
Figure 8 - Ash removal principle
2.3 Division into power series
The compact boiler is available for several different powers (series of types) . Depending on the
power of the boiler, different burners of the appropriate series are used. The boiler uses ROTARY (ROT-
POWER) type pellet burners from Kipi. Table III shows the division of the boiler into power series with
the burner used.
Table III - Boiler power types
Boiler series of types
Nominal
capacity of the boiler
Burner used
10-15 kW
10,5 kW
3
-
10 kW
15 kW
4
-
16 kW
20-25 kW
20 kW
5
-
20 kW
25 kW
6
-
26 kW
30 kW
30 kW
8
-
36 kW
3 Technical Specifications
3.1 Summary of overall dimensions
This manual suits for next models
4
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