Central Machinery 38119 Installation manual

5-SPEED DRILL PRESS

Model

38119

SET UP AND OPERATING INSTRUCTIONS

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Dia-

grams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may

differ slightly from the product described herein. Tools required for assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

Revised Manual 10e

SKU 38119 For technical questions, please call 1-800-444-3353. Page 2

CONTENTS

IMPORTANT SAFETY

INFORMATION ............................ 3

GENERAL TOOL SAFETY

WARNINGS......................................3

DRILL PRESS SAFETY WARNINGS 5

VIBRATION SAFETY ....................6

GROUNDING INSTRUCTIONS ..... 6

GROUNDED TOOLS: TOOLS

WITH THREE PRONG PLUGS ....... 6

UNPACKING .................................. 8

FEATURES .................................... 9

SPECIFICATIONS.......................... 9

ASSEMBLY.................................. 10

TABLE TO COLUMN........................10

HEAD TO COLUMN .........................10

INSTALLING THE CHUCK...............10

PULLEY COVER KNOB................... 11

ADJUSTING THE DRIVE BELT ....... 11

SETTINGS AND ADJUSTMENTS11

TO ADJUST THE TABLE ................. 11

SETTING THE REQUIRED ANGLE. 12

TO SET DRILLING DEPTH..............12

CHANGING DRILL (SPINDLE)

SPEED ...........................................12

DRILL SPEED TABLE......................13

OPERATION ................................ 13

CUTTING SPEEDS...........................14

AFTER OPERATION ................... 14

MAINTENANCE........................... 15

TROUBLESHOOTING......................15

PARTS LISTS AND ASSEMBLY

DIAGRAMS................................ 16

PULLEY ASSEMBLY........................16

HEAD ASSEMBLY ...........................17

QUILL ASSEMBLY...........................18

BASE AND TABLE ASSEMBLY ...... 18

LIMITED 90 DAY WARRANTY .... 19

SKU 38119 For technical questions, please call 1-800-444-3353. Page 3

SAVE THIS MANUAL

Keep this manual for the safety

warnings and precautions, assembly,

operating, inspection, maintenance and

cleaning procedures. Write the product’s

serial number in the back of the manual

near the assembly diagram (or month

and year of purchase if product has no

number). Keep this manual and the

receipt in a safe and dry place for future

reference.

IMPORTANT SAFETY

INFORMATION

In this manual, on the labeling,

and all other information

provided with this product:

This is the safety alert

symbol. It is used to alert

you to potential personal

injury hazards. Obey all

safety messages that

follow this symbol to avoid

possible injury or death.

DANGER indicates

a hazardous

situation which, if not

avoided, will result in death or

serious injury.

WARNING

indicates a

hazardous situation which, if

not avoided, could result in

death or serious injury.

CAUTION, used

with the safety

alert symbol, indicates a

hazardous situation which, if

not avoided, could result in

minor or moderate injury.

NOTICE is used to

address practices

not related to personal injury.

CAUTION, without

the safety alert

symbol, is used to address

practices not related to

personal injury.

General Tool Safety Warnings

WARNING Read all safety

warnings and instructions.

Failure to follow the warnings and

instructions may result in electric

shock, re and/or serious injury.

Save all warnings and

instructions for future reference.

KEEP GUARDS IN PLACE and in1.

working order.

REMOVE ADJUSTING KEYS AND2.

WRENCHES. Form habit of checking

to see that keys and adjusting

wrenches are removed from tool

before turning it on.

KEEP WORK AREA CLEAN.3.

Cluttered areas and benches invite

accidents.

DON’T USE IN DANGEROUS4.

ENVIRONMENT. Don’t use power

tools in damp or wet locations, or

expose them to rain. Keep work area

well lighted.

SKU 38119 For technical questions, please call 1-800-444-3353. Page 4

KEEP CHILDREN AWAY. All visitors5.

should be kept safe distance from

work area.

MAKE WORKSHOP KID PROOF6.

with padlocks, master switches, or by

removing starter keys.

DON’T FORCE TOOL. It will do the7.

job better and safer at the rate for

which it was designed.

USE RIGHT TOOL. Don’t force tool8.

or attachment to do a job for which it

was not designed.

RECOMMENDED MINIMUM WIRE

GAUGE FOR EXTENSION CORDS

(120 VOLT)

NAMEPLATE

AMPERES

(at full load)

EXTENSION CORD

LENGTH

25’ 50’ 100’ 150’

0 – 6 18 16 16 14

6.1 – 10 18 16 14 12

10.1 – 12 16 16 14 12

12.1 – 16 14 12 Do not use.

TABLE A

USE PROPER EXTENSION CORD.9.

Make sure your extension cord

is in good condition. When using

an extension cord, be sure to use

one heavy enough to carry the

current your product will draw. An

undersized cord will cause a drop in

line voltage resulting in loss of power

and overheating. Table A shows the

correct size to use depending on cord

length and nameplate ampere rating.

If in doubt, use the next heavier gage.

The smaller the gage number, the

heavier the cord.

WEAR PROPER APPAREL. Do10.

not wear loose clothing, gloves,

neckties, rings, bracelets, or other

jewelry which may get caught in

moving parts. Nonslip footwear is

recommended. Wear protective hair

covering to contain long hair.

ALWAYS USE SAFETY GLASSES.11.

Also use face or dust mask if

cutting operation is dusty. Everyday

eyeglasses only have impact

resistant lenses, they are NOT safety

glasses.

SECURE WORK. Use clamps or a12.

vise to hold work when practical. It’s

safer than using your hand and it

frees both hands to operate tool.

DON’T OVERREACH. Keep proper13.

footing and balance at all times.

MAINTAIN TOOLS WITH CARE.14.

Keep tools sharp and clean for best

and safest performance. Follow

instructions for lubricating and

changing accessories.

DISCONNECT TOOLS before15.

servicing; when changing

accessories, such as blades, bits,

cutters, and the like.

REDUCE THE RISK OF16.

UNINTENTIONAL STARTING. Make

sure switch is in off position before

plugging in.

USE RECOMMENDED17.

ACCESSORIES. Consult the

owner’s manual for recommended

accessories. The use of improper

accessories may cause risk of injury

to persons.

NEVER STAND ON TOOL. Serious18.

injury could occur if the tool is tipped

or if the cutting tool is unintentionally

contacted.

SKU 38119 For technical questions, please call 1-800-444-3353. Page 5

CHECK DAMAGED PARTS. Before19.

further use of the tool, a guard or

other part that is damaged should be

carefully checked to determine that

it will operate properly and perform

its intended function – check for

alignment of moving parts, binding

of moving parts, breakage of parts,

mounting, and any other conditions

that may affect its operation. A guard

or other part that is damaged should

be properly repaired or replaced.

DIRECTION OF FEED. Feed work20.

into a blade or cutter against the

direction of rotation of the blade or

cutter only.

NEVER LEAVE TOOL RUNNING21.

UNATTENDED. TURN POWER OFF.

Don’t leave tool until it comes to a

complete stop.

Drill Press Safety Warnings

For Your Own Safety Read Instruction

Manual Before Operating Drill Press

Wear eye protection.1.

Do not wear gloves, necktie, or loose2.

clothing.

Clamp workpiece or brace against3.

column to prevent rotation.

Use recommended speed for drill4.

accessory and workpiece material.

The use of accessories or5.

attachments not recommended by

the manufacturer may result in a risk

of injury to persons.

When servicing use only identical6.

replacement parts.

Only use safety equipment that has7.

been approved by an appropriate

standards agency. Unapproved

safety equipment may not provide

adequate protection. Eye protection

must be ANSI-approved and

breathing protection must be NIOSH-

approved for the specic hazards in

the work area.

Maintain labels and nameplates on8.

the tool. These carry important safety

information. If unreadable or missing,

contact Harbor Freight Tools for a

replacement.

Avoid unintentional starting. Prepare9.

to begin work before turning on the

tool.

People with pacemakers should10.

consult their physician(s) before

use. Electromagnetic elds in close

proximity to heart pacemaker could

cause pacemaker interference or

pacemaker failure. In addition,

people with pacemakers should:

• Avoid operating alone.

• Do not use with power switch locked

on.

• Properly maintain and inspect to

avoid electrical shock.

• Any power cord must be properly

grounded. Ground Fault Circuit

Interrupter (GFCI) should also be

implemented – it prevents sustained

electrical shock.

Some dust created by power11.

sanding, sawing, grinding, drilling,

and other construction activities,

contains chemicals known [to the

State of California] to cause cancer,

birth defects or other reproductive

harm. Some examples of these

chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks and

SKU 38119 For technical questions, please call 1-800-444-3353. Page 6

cement or other masonry products

• Arsenic and chromium from

chemically treated lumber

Your risk from these exposures

varies, depending on how often you

do this type of work. To reduce your

exposure to these chemicals: work in

a well ventilated area, and work with

approved safety equipment, such as

those dust masks that are specially

designed to lter out microscopic

particles. (California Health & Safety

Code § 25249.5, et seq.)

WARNING: Handling the cord on12.

this product will expose you to lead,

a chemical known to the State of

California to cause cancer, and

birth defects or other reproductive

harm. Wash hands after handling.

(California Health & Safety Code §

25249.5, et seq.)

The warnings, precautions,13.

and instructions discussed in

this instruction manual cannot

cover all possible conditions and

situations that may occur. It must

be understood by the operator that

common sense and caution are

factors which cannot be built into this

product, but must be supplied by the

operator.

Vibration Safety

This tool vibrates during use.

Repeated or long-term exposure to

vibration may cause temporary or

permanent physical injury, particularly

to the hands, arms and shoulders. To

reduce the risk of vibration-related

injury:

Anyone using vibrating tools regularly1.

or for an extended period should

rst be examined by a doctor and

then have regular medical check-

ups to ensure medical problems are

not being caused or worsened from

use. Pregnant women or people

who have impaired blood circulation

to the hand, past hand injuries,

nervous system disorders, diabetes,

or Raynaud’s Disease should not

use this tool. If you feel any medical

or physical symptoms related to

vibration (such as tingling, numbness,

and white or blue ngers), seek

medical advice as soon as possible.

Do not smoke during use. Nicotine2.

reduces the blood supply to the

hands and ngers, increasing the risk

of vibration-related injury.

Wear suitable gloves to reduce the3.

vibration effects on the user.

Use tools with the lowest vibration4.

when there is a choice between

different processes.

Include vibration-free periods each5.

day of work.

Grip tool as lightly as possible (while6.

still keeping safe control of it). Let

the tool do the work.

To reduce vibration, maintain the tool7.

as explained in this manual. If any

abnormal vibration occurs, stop use

immediately.

SAVE THESE

INSTRUCTIONS.

SKU 38119 For technical questions, please call 1-800-444-3353. Page 7

GROUNDING INSTRUCTIONS

TO PREVENT

ELECTRIC SHOCK

AND DEATH FROM

INCORRECT GROUNDING

WIRE CONNECTION

READ AND FOLLOW THESE

INSTRUCTIONS:

Grounded Tools: Tools with Three

Prong Plugs

In the event of a malfunction or1.

breakdown, grounding provides a

path of least resistance for electric

current to reduce the risk of electric

shock. This tool is equipped with an

electric cord having an equipment-

grounding conductor and a grounding

plug. The plug must be plugged into

a matching outlet that is properly

installed and grounded in accordance

with all local codes and ordinances.

Do not modify the plug provided –2.

if it will not t the outlet, have the

proper outlet installed by a qualied

electrician.

Improper connection of the3.

equipment-grounding conductor can

result in a risk of electric shock. The

conductor with insulation having

an outer surface that is green with

or without yellow stripes is the

equipment-grounding conductor. If

repair or replacement of the electric

cord or plug is necessary, do not

connect the equipment-grounding

conductor to a live terminal.

Check with a qualied electrician or 4.

service personnel if the grounding

instructions are not completely

understood, or if in doubt as to

whether the tool is properly grounded.

Use only 3-wire extension cords that5.

have 3-prong grounding plugs and

3-pole receptacles that accept the

tool’s plug.

Repair or replace damaged or worn6.

cord immediately.

7. This tool is intended for use on a

circuit that has an outlet that looks

like the one illustrated above in 125

V~ 3-Prong Plug and Outlet. The

tool has a grounding plug that looks

like the plug illustrated above in 125

V~ 3-Prong Plug and Outlet.

The outlet must be properly installed8.

and grounded in accordance with all

codes and ordinances.

Do not use an adapter to connect this9.

tool to a different outlet.

SKU 38119 For technical questions, please call 1-800-444-3353. Page 8

REV 01b

UNPACKING

Unpack and check contents. Make sure you have all parts described in the Parts Lists and Figure 1.

Remove all preservative lubricants from parts with a clean dry cloth.

Some of the parts are heavy and may require two people for lifting.

If any parts are missing or broken, please call Harbor Freight Tools at 1-800-444-3353. The shipping box should contain:

A. Table Assembly B. Column Assembly

C. Instruction manual and warranty card D. Base

E. Head assembly F. Head Assembly

G. One (1) bag of loose items

Figure 1

4 MM

5 MM I.D. x 11 MM O.D.

Flat Washer

SKU 38119 For technical questions, please call 1-800-444-3353. Page 9

FEATURES

1. Pulley Cover 10. Depth Scale

2. Belt Tension Locking Screw 11. Column

3. Head Lock Set Screws 12. Bevel Scale

4. Table Support 13. Table Lock Set Screw

5. Column Support 14. Table

6. Table Support Locking Handle 15. Feed Handles

7. Base 16. Chuck

8. Quill Spring Assembly 17. Feed Stop Rod

9. Pointer 18. Stop Nuts

19. Switch 20. Motor Stop

SPECIFICATIONS

Electrical Requirements 120 V~ / 60 Hz

Spindle Speeds 620, 1100, 1720,

2340, 3100 RPM

Drill Chuck Capacity 1/2”

Maximum Spindle Stroke 2”

Maximum Distance from

Chuck to Table 6-3/4”

Maximum Distance from

Chuck to Base 10”

Maximum Swing 8”

Column Diameter 1.89”

Table Size 6-5/16” x 6-1/2”

Overall Dimensions 23” x 7” x 17”

Base Size 7” x 11-1/8”

E105017

Rev 99f, 07b, 10e

SKU 38119 For technical questions, please call 1-800-444-3353. Page 10

ASSEMBLY

CAUTION! Consider the weight of the components and take necessary precautions

when lifting components. Assistance will be required when assembling.

Before adjustments are made, ensure that the machine is SWITCHED OFF AND

UNPLUGGED. Also make sure all locking handles and securing screws are

FULLY TIGHTENED when adjustments are completed.

Before assembling, remove all traces of preservative from the components and

wipe all parts thoroughly with a clean dry cloth. Apply a thin coating of light machine oil

to the table, column and base to prevent rust.

Part Numbers described below refer to illustration on page 9.

Table to Column

Thread the Table Support Locking Handle (6) into the1.

Table Support (4) from the left hand side, and leave it

loose until later.

Slide the Table Support with Table over the Column2.

(11) and secure at a convenient position by tightening

the Table Support Locking Handle.

Head to Column

It may be necessary to unscrew the Head Lock Set1.

Screws (3) slightly to ensure they do not protrude

internally, as this will prevent the head from sliding fully

into position.

With assistance, raise the Head and place it on top of2.

the Column, ensuring it slides home fully.

Align the head with the base (7), and rmly secure with 3.

the Head Lock Set Screws (3).

Screw the three Feed Handles (15) rmly into the hub of the Feed Shaft.4.

Installing the Chuck

With the Chuck Guard lifted clear of the spindle nose, slide the work table up the1.

column to within 6” of the spindle.

Open the jaws of the chuck to their maximum, using the Chuck Key supplied.2.

Put a piece of scrap wood on the table to protect the Chuck Nose.3.

Figure 2

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