CECOR SP50 Series User manual

OPERATION MANUAL & PARTS LIST

MODELS:

SP50 HORIZONTAL TANK SERIES

200, 300, 400, 500, 600 GALLONS

SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021)

TABLE OF CONTENTS

SECTION 1 – SAFETY INFORMATION............................................................................................................. 4

1.1 – CAUTION .......................................................................................................................................... 4

1.2 – PRECAUTIONS .................................................................................................................................. 5

SECTION 2 – THE SUMP CLEANER................................................................................................................. 6

2.1 – UNIT IDENTIFICATION ...................................................................................................................... 6

2.2 – MODEL & SERIAL NUMBER .............................................................................................................. 7

2.3 – SUMP CLEANPER FEATURES............................................................................................................. 8

SECTION 3 – INSTALLATION ........................................................................................................................ 10

3.1 – ASSEMBLE DISCHARGE CONNECTION............................................................................................ 10

3.2 – LOOSE ITEMS..................................................................................................................................10

3.3 – INITIAL STARTUP ............................................................................................................................ 12

3.3.1 – SELECTOR VALVE .....................................................................................................................12

3.3.2 – SECURE TANK PORTS...............................................................................................................13

3.3.3 – STARTING ENGINE................................................................................................................... 13

3.3.4 – RUN UNIT IN “SUCTION” ......................................................................................................... 15

3.3.5 – RUN UNIT IN DISCHARGE ........................................................................................................16

3.3.6 – SHUTTING ENGINE OFF ........................................................................................................... 16

SECTION 4 – OPERATION ............................................................................................................................17

4.1 – CLEANING A SUMP......................................................................................................................... 17

4.2 – DISCHARGING FLUID FROM THE SUMP CLEANER.......................................................................... 18

4.3 – FILTER ............................................................................................................................................. 18

4.3.2 – F50 FILTER ...............................................................................................................................19

4.4 – CLEANING THE SUMP CLEANER .....................................................................................................23

SECTION 5 – MAINTENANCE ....................................................................................................................... 25

5.1 – DAILY MAINTENANCE..................................................................................................................... 25

5.2 – WEEKLY MAINTENANCE................................................................................................................. 25

5.3 – MONTHLY MAINTENANCE ............................................................................................................. 26

SECTION 6 – TROUBLESHOOTING............................................................................................................... 27

6.1 – SUCTION.........................................................................................................................................27

6.2 – DISCHARGE.....................................................................................................................................28

6.3 – MUFFLER LEAKING FLUID............................................................................................................... 28

SECTION 7 – REPAIR PARTS LIST .................................................................................................................29

SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021)

7.1 – WHEELS & CASTER ......................................................................................................................... 29

7.1.1 “PTL” PUSH TOW WHEEL TRANSPORT 90-175 GAL...................................................................29

7.1.3 “TW” TOW WHEEL TRANSPORT 300 & 400 GAL........................................................................30

7.1.4 “TW” TOW WHEEL TRANSPORT 500 GAL ..................................................................................31

7.2 – TANK............................................................................................................................................... 32

7.3 – SP50 PUMP.....................................................................................................................................33

7.4 – F50 FILTER ...................................................................................................................................... 35

7.5 – TANK CONNECTIONS & CONSUMABLES ........................................................................................ 36

7.6 – FILTER, TOOLS & HOSE ...................................................................................................................39

SECTION 8 – WARRANTY............................................................................................................................. 41

SECTION 9 – RECORD MODEL & SERIAL NUMBER......................................................................................42

SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021)

SECTION 1 – SAFETY INFORMATION

1.1 – CAUTION

THIS EQUIPMENT IS INTENDED FOR USE WITH STANDARD MACHINE-TOOL

COOLANT (WATER-BASE AND CUTTING OILS) ONLY. IT SHOULD NOT BE USED

WITH FLAMMABLE FLUIDS (I.E. FUELS, PAINT, SOLVENTS, ETC.), CORROSIVE,

TOXIC OR REACTIVE MATERIALS. DO NOT USE IN EXTRA-HIGH TEMPERATURE

OR SPARK-HAZARD ENVIRONMENTS (I.E. OVENS WELDING AREAS, ETC.).

CLEAN TANK THOROUGHLY ON A FREQUENT BASIS, ESPECIALLY WHEN

PUMPING DIFFERENT TYPES OF COOLANT AND SOLIDS OF DIFFERENT

MATERIAL. WE RECOMMEND SEPARATE TANK UNITS FOR DIFFERENT

SERVICES AND SEGREGATED HANDLING OF DIFFERENT COOLANTS.

NO FLAMMABLE FLUIDS/MATERIALS WITH A FLASH POINT UNDER 200°F.

NO TOXIC MATERIALS.

NO CORROSIVE MATERIALS WITH PH LESS THAN 5 OR GREATER THAN 12.

NO REACTIVE MATERIALS.

CAUTION

THIS EQUIPMENT IS INTENDED FOR USE WITH STANDARD METALWORKING FLUIDS (WATER-BASE & CUTTING OILS)

ONLY. IT SHOULD NOT BE USED WITH FLAMMABLE FLUIDS, (FUELS, PAINT, SOLVENTS, ETC.) CORROSIVE, TOXIC OR

REACTIVE MATERIALS. DO NOT USE IN EXTRA-HIGH TEMPERATURE OR SPARK-HAZARD ENVIRONMENTS (OVENS

WELDING AREAS, ETC.). CLEAN TANK THOROUGHLY ON A FREQUENT BASIS, ESPECIALLY WHEN PUMPING

DIFFERENT TYPES OF COOLANTS AND SOLIDS OF DIFFERENT MATERIAL. WE RECOMMEND SEPARATE TANK UNITS

FOR DIFFERENT SERVICES AND SEGREGATED HANDLING OF DIFFERENT COOLANTS.

FLAMMABLE

CORROSIVE

TOXIC

REACTIVE

INFLAMMABLE

CORROSIVO

TÓXICO

REACTIVIDAD

CUIDADO

ESTE EQUIPO ES PARA USO CON FLUIDOS REGULARES DE CORTE (BASE AGUA Y ACEITES DE CORTS)

EXCLUSIVAMENTE. NO SE DEBE USAR CON LÍQUIDOS INFLAMABLES, (COMBUSTIBLES, PINTURA, DISOLVENTES, ETC.).

MATERIALES CORROSIVOS, TÓXICOS O REACTIVOS. NO UTILIZAR EN AMBIENTES DE TEMPERATURAS ALTAS O DONDE

HAY RIESGO DE CHISPAS PELIGROSAS (HORNOS, AREAS DE SOLDADURA, ECT.). LIMPIA A FONDO EL TANQUE DE

MANERA FRECUENTE, ESPECIALMENTE CUANDO BOMBEE TIPOS DIFERENTES DE FLUIDO DE CORTE Y SÓLIDOS DE

MATERIAL DISTINTO . RECOMENDAMOS UNIDADES SEPARADO DE DEPÓSITO DE LOS DIFERENTES SERVICIOS Y

SEPARADO EL MANEJO DE DIFERENTES FLUIDO DE CORTE.

SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021)

1.2 – PRECAUTIONS

READ THROUGH THE "OPERATIONS MANUAL" COMPLETELY BEFORE

ATTEMPTING TO OPERATE THE MACHINE.

CLEANOUT, POT LID, INLET CAP AND HOSES MUST BE IN PLACE AND

TIGHTLY SECURED BEFORE OPERATION IN THE DISCHARGE MODE.

TANK DISCHARGE PRESSURE MUST NOT EXCEED 10 PSI.

REGULATOR AND RELIEF VALVES ARE SET BEFORE SHIPMENT AND

SHOULD NOT BE CHANGED AS THE USE OF EXCESSIVE PRESSURE

COULD CAUSE SERIOUS INJURY OR DAMAGE. OPERATING

DISCHARGE PRESSURE IS 6 PSI.

DO NOT ATTEMPT TO OPEN POT LID, CLEANOUT OR BLEED-OFF CAP

BEFORE RELIEVING PRESSURE IN THE TANK.

BLOCK WHEELS OF THE MACHINE TO PREVENT UNINTENTIONAL

MOVEMENT.

WEAR SAFETY GOGGLES TO PROTECT EYES FROM SPLASHING LIQUIDS.

KEEP HANDS AND FINGERS CLEAR OF POT OPENING WHEN

REMOVING OR REPLACING FILTER BASKET OR FILTER

ASSEMBLY.

SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021)

SECTION 2 – THE SUMP CLEANER

2.1 – UNIT IDENTIFICATION

WHEN ORDERING PARTS OR ASKING QUESTIONS REGARDING YOUR SUMP

SHARK, IT IS IMPORTANT TO HAVE THE MODEL AND SERIAL NUMBER OF THE

UNIT. THE MODEL AND SERIAL NUMBER CAN BE FOUND ON THE SHARK’S

NAMEPLATE LOCATED ON THE SIDE PANEL OF THE PUMP BASE.

NAME PLATE

SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021)

2.2 – MODEL & SERIAL NUMBER

THE MODEL NUMBER IDENTIFIES YOUR SHARK AND INDICATES STANDARD

FEATURES ON YOUR MACHINE. THE SERIAL NUMBER IDENTIFIES YOUR

SPECIFIC SHARK AND WILL HELP IDENTIFY ANY SPECIAL FEATURES THAT MAY

BE UNIQUE TO YOUR SUMP SHARK. THE SERIAL NUMBER IS LOCATED ON THE

NAMEPLATE.

SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021)

2.3 – SUMP CLEANPER FEATURES

DISCHARGE

PORT

POT LID

INTAKE PORT

LP TANK

MOUNT

PUMP

ASSEMBLY

CLEANOUT

DOOR

SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021)

ENGINE

PRESSURE

RELIEF VALVE

PUMP

VACUUM /

PRESSURE

GAUGE

SELECTOR

VALVE

VACUUM

RELIEF VALVE

(BACK SIDE)

SP50 OPERATIONS MANUAL & PARTS LIST (Rev. 3/2021)

SECTION 3 – INSTALLATION

3.1 – ASSEMBLE DISCHARGE CONNECTION

FOR SHIPPING PURPOSE, INSTALLATION OF THE DISCHARGE VALVE AND

QUICK DISCONNECT ADAPTER IS REQUIRED. USE PIPE SEALANT ON ALL

JOINTS AND TIGHTEN SECURELY.

3.2 – LOOSE ITEMS

SOME ITEMS MAY BE PACKAGED IN A BOX LOCATED ON THE SHIPPING

PALLET. PACKAGES WITH FILTER BASKET OR FILTER ASSEMBLIES WILL HAVE

FILTERS INSTALLED. PLEASE REVIEW YOUR PACKING LIST TO SEE WHAT

ADDITIONAL ITEMS YOU WILL BE RECEIVING.

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