Casio KL-8200 User manual

LABEL PRINTER

KL-8200(ZX-579)

OCT. 1996

(without price)

KL-8200

CONTENTS

1. SPECIFICATIONS --------------------------------------------------------------------------------- 1

2. MEASUREMENT----------------------------------------------------------------------------------- 2

3. CLEANING THE PRINTER HEAD AND ROLLER---------------------------------------- 2

4. RESET OPERATION ----------------------------------------------------------------------------- 3

5. BLOCK DIAGRAM -------------------------------------------------------------------------------- 4

6. PRECAUTIONS ------------------------------------------------------------------------------------ 5

7. LSI PIN FUNCTION ------------------------------------------------------------------------------- 6

8. DIAGNOSTIC PROGRAM----------------------------------------------------------------------- 7

9. ERROR MESSAGES ----------------------------------------------------------------------------- 9

10. SCHEMATIC DIAGRAMS --------------------------------------------------------------------- 10

10-1. Main Block -------------------------------------------------------------------------------------------10

10-2. Power Supply ---------------------------------------------------------------------------------------11

10-3. LCD Block--------------------------------------------------------------------------------------------12

10-4. Sub Block --------------------------------------------------------------------------------------------13

11. PARTS LIST--------------------------------------------------------------------------------------- 14

12. EXPLODED VIEW ------------------------------------------------------------------------------- 16

— 1 —

1. SPECIFICATIONS

Model: KL-8200

Input

Keyboard layout: Typewriter (QWERTY)

Character Types

Alpha (English and other languages): 52 (A ~ Z, a ~ z), 99 (Á, ß, Ç, Z etc.)

Numbers: 10

Symbols/Greek and Russian characters: 306

Illustrations: 50

Display

Type: Liquid crystal display

Columns: 12

Lines: 4

Printing

Type: Thermal transfer

Speed: Approximately 10 mm/second

Width: 4 mm (6 mm tape); 8 mm (9 mm tape); 10 mm (12 mm tape); 16 mm (18/

24 mm tape)

Character matrix: 48 ×48 dots

Character fonts: New Sans-serif, New Sans-Serif Italic, New Sans-serif Rounded, New

Roman, New Roman Italic, Oldface, Oldface Italic, Courier, Logostyle,

Richstroke, Stencil, Bold Script, Black Letter

Character spacing: NONE, NARROW, MEDIUM, WIDE

Tape length: 0.0 cm to 99.9 cm

Block length: 0.0 cm to 99.9 cm

Character effects: Shade, underline, box

Character styles: Normal, bold, outline, shadow, raised

Character sizes: 54 from 1/2 ×1/2 to 5 ×8

Number of lines: 6 mm tape: 2 lines

9 mm tape: 4 lines

12 mm tape: 5 lines

18 mm or 24 mm tape: 8 lines

Frames: 55 types

Preset formats: 74 types

Preset phrases: 10 types

Memory

Text: Up to 2,500 characters

General

Power supply: AD-A12140 AC adaptor

Memory back-up: One CR2032 lithium battery

Battery life: Approximately 1 year

Power consumption: 11 W

Auto power off: Approximately six minutes after last key operation

Ambient temperature: 10 ˚C to 35 ˚C (50 ˚F to 95 ˚F)

Dimensions: 54.6 (H) x 196 (W) x 184.3 (D) mm

(2 1/8" (H) x 7 23/32" (W) x 7 1/4" (D))

Weight: 630 g (22 oz.) (including battery)

— 2 —

2. MEASUREMENT

1. DC POWER SOURCE

BACK UP

(OFF)

50 mA

20 mATYP

MAX

1000 mA

850 mATYP

MAX

DISPLAY 10 µAMAX

POWER OFF 25 µAMAX PRINTING

2. CHECK VOLTAGE

OFF VOLTAGE 4.5 V ±2.5 % LOW BATTERY VOLTAGE 2.5 V ±2.5 %

(Note: Test voltage: DC 12 V ±2 %)

3. CLEANING THE PRINTER HEAD AND ROLLER

A dirty printer head and roller can result in poor printing quality. If you have problems with print quality,

use the following procedure to clean the printer head and roller.

To clean the printer head and roller

1. Make sure the label printer is turned off.

2. Press the tape cartridge compartment cover release and open the compartment cover.

3. Remove the tape cartridge.

4. Use a cotton swab dipped in alcohol to clean the printer head and roller as shown in the illustration.

5. Replace the tape cartridge and close the compartment cover.

— 3 —

4. RESET OPERATION

Resetting initialize the memory

You should reset the memory of the label printer before using it for the first time, after you have not

used it for a long time, or if nothing happens when you turn power on.

Important!

Resetting label printer memory clears its memory of all input data.

To reset the memory

1. Make sure that label printer power is off.

2. While holding down the PRINT and ESC key, press ON to turn power on.

3. Press SET to initialize the label printer or ESC to abort the operation without initializing anything.

• The following are the initial setting of the label printer whenever you turn it power on or reset the

unit.

Item Power on Reset

Display Cleared Cleared

Memory Retained Cleared

User Characters Retained Cleared

Calendar Week Start Day

Sunday Sunday

Black Alignment Left Left

Font Retained Sans-Serif

Insert/Overwriter Insert Insert

Contrast (32 levels) Retained Level 15

Density (5 levels) Retained Level 3

Sound On On

Language Retained English

cm/inch Retained cm

Item Power on Reset

Horz/Vert Horizontal Horizontal

Text Alignment Left Left

Justification Justified Justified

Character Spacing Narrow Narrow

Block Length Auto Auto

Mirror Printing Normal Normal

Proportional Spacing On On

Smoothing On On

Block Spacing Narrow Narrow

Auto Feed Long Long

Tape Length Auto Auto

— 4 —

5. BLOCK DIAGRAM

— 5 —

6. PRECAUTIONS

To prevent damage of the thermal head caused by static electricity when assembling the chassis

ass’y into the unit, the following steps must be followed;

1. Turn the power switch off.

2. Discharge the capacitor C302 on the PCBZ570-3.

3. Connect the FPC of chassis ass’y into a connector CN301 of PCBZ570-3.

4. Assemble the chassis ass’y.

5. Turn the power switch on.

Chassis ass’y

Setting the thermal head rank

Set the thermal head rank with pads RNK1 and RNK2 on the PCBZ579-1 according to the following

conditions when replacing the chassis ass’y or thermal head. The head rank is indicated on FPC as

following.

Head rank A: RNK1 = SHORT, RNK2 = OPEN

Head rank B: RNK1 = OPEN, RNK2 = SHORT

Head rank C: RNK1 = OPEN, RNK2 = OPEN

Head rank D: RNK1 = SHORT, RNK2 = SHORT

XXXXXXC

Head rank = C

— 6 —

No Name I / O Function

1 RD O Read signal for memory devices

2 WR O Write signal for memory devices

3 VDD I +5 V source

4~15, 17~25 A0~A11, EA12~EA20 O Address bus

16 GND I Ground (0 V) source

26 VDD I +5 V source

27 RC1 O Chip enable signal for ROM

29 RC3 O Chip enable signal for RAM

31 RNK1 I Thermal head rank setting

32 RNK2 I Thermal head rank setting

33 PSTB O Strobe signal for thermal head

34 LTCH O Latch signal for thermal head

35 SO O Data

36 PCLK O Clock pulse for thermal head

37 VDD I +5 V source

38 XIN I Main clock input

39 XOUT O Main clock output

40 GND I Ground (0 V) source

41~44 MT1~MT4 O Motor drive signal

45 TCON O Control signal for voltage VH/VM

46~52 VCK0~VCK6 I Voltage detecting signal for low battery

53 RSI I Reset delay input

54 RSO O Reset delay output

55 VDE I Reset signal input

56 VCON O Control signal for voltage VDD1

57 PON I Power on signal from power switch

58 POFF I Power off signal from power switch

59~66 KI0~KI7 I Key input signal

67~75 KO0~KO8 O Key common signal

79 DPW I Voltage detecting signal for forced power off

80 TX O Serial data output.

81 RX I Serial data input.

82 PCON O Control signal for printer

83~85 TAP1~TAP3 I Tape cartridge selecting signal. Connected to GND

86 LCS O Chip enable signal for LCD driver

87 RSTL O Reset signal for LCD driver

88 CRES I Reset timing signal input. Connected to reset pad

89, 90 DSW, GND — Connected to GND

91 NBZ O Buzzer signal output

92 BZ O Buzzer signal output

93~100 CD0~CD7 I/O Data bus

7. LSI PIN FUNCTION

CPU (T6C37): LSI1

— 7 —

Check item Operation Display Note

(BOOT) Press ON while pressing

keys, SPACE + P + Main menu

Whenever returning to the main

menu there will be a beep

sound.

RAM CHECK

(1 RAM) Beep

With the beep the display

becomes clear.

(After a few seconds) To return to the main menu,

press any key.

LCD CHECK

(2 LCD) Frame

Any key All dots

Any key Checker

Any key Reversed checker

To return to the main menu,

press any key.

KEY CHECK

(3 KEY) Press the key according to

what is appeared on the LCD.

Press any key after last key

check to return to the main

menu.

RAM 256KOK

ROM 4MOK5890

0:ALL 1:RAM 8:CP

2:LCD 3:KEY 9:VP

4:SW 5:PR1

6:COM 7:PR2

8. DIAGNOSTIC PROGRAM

Note: Make the reset operation after RAM check, because the RAM check break the data stored in

RAM.

— 8 —

Check item Operation Display Note

RANK CHECK

(4 SW) Check the rank of the thermal

head employed in the unit.

(RANK = A ~ D)

To return to the main menu,

press any key.

PRINT CHECK-1

(5 PR1) Refer to the following figure-1.

When finished printing it will

return to the main menu.

PRINT CHECK-2

(6 COM) To return to the main menu,

press any key.

PRINT CHECK-2

(7 PR2) Refer to the following figure-2.

When finisned printing it will

return to the main menu.

CP CHECK

(8 CP) Press after

plugging communication

cable to communication

jack and shorting TX and

RX.

To return to the main menu,

press any key.

VP CHECK

(9 VP)

TCON signal from CPU is H, voltage

VP is applied to the thermal head

and stepping motor.

Adjust the voltage to be 12 V ±0.1

V. When pressing any key VP turns

off and will return to the main menu.

ALL ITEM CHECK

(0 ALL) The 9 check items are

proceeded automatically by

pressing any key, according to

the following order.

RAM---LCD---KEY---SW---PR1---

COM---PR2---CP---VP

RANK C

TAPE 18

NOW PRINTING

DATA1

Vp ON

12 0.1V

NOW PRINTING

CASIO COMPUT

PR-1 (Normal printing result)

PR-2 (Normal printing result)

Figure-1

Figure-2

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