Carrier Ultra User manual

OPERATOR’S MANUAL

for

Ultra/Ultra XL, Ultima and Solara

Beginning With

S/N HAR90573670

And Extra/Ultra XT

Trailer Refrigeration Units

With

Standard Microprocessors

62--10601 Rev G

Trailer Refrigeration

FAULT

START/STOP

FUNCTION

CHANGE

UNIT

DATA

PRETRIP

CHECK

AUTOS/S

CONTINUOUS

MANUAL

DEFROST

ENTER

SETPOINT BOX TEMPERATURE

-20 34.5° F

STANDBY FAULT

STANDBY

POWER ON

START/RUN

OFF

STANDBY

ENGINE

MANUAL

for

OPERATOR’S

TRAILER

REFRIGERATION UNITS

WITH STANDARD

MICROPROCESSOR

CONTENTS

Page

Safety 1....................................

Unit Identification 2..........................

Unit Operation 4............................

Starting Unit 4..............................

Pretrip Check 8.............................

Changing Setpoint 10........................

Start--Stop Operation 12......................

Continuous Run Operation 14.................

Manual Defrost 16...........................

Function Change 18.........................

Unit Data 20................................

Alarm Display and Reset 22..................

Standby Operation 24........................

Stopping Unit 26............................

Pre--Trip Inspection 28.......................

Product Loading 30..........................

Recommended Transport Temperatures 32.....

Problems 33................................

Fuses 34...................................

Unit Maintenance 35.........................

Unit Maintenance Schedule 36................

Priming Fuel System 39......................

Emergency Road Service 40..................

162--10601

SAFETY

Your Carrier Transicold refrigeration unit has been designed with

the safety of the operator in mind. During all pre-trip inspections,

daily inspections, and problem troubleshooting, you may be

exposedtomovingparts;pleasestayclearofallmovingpartswhen

the unit is in operation and when the Start/Run-Off Switch is in the

START/RUN position.

AUTO-START

YourrefrigerationunitisequippedwithAuto-StartinbothStart/Stop

and Continuous Run modes. The unit may start at any time, a

buzzer will sound for 5 seconds before the unit is started. When

performing any check of the refrigeration unit (e.g., checking the

belts, checking the oil), make certain that the Start/Run-Off Switch

is in the OFF position.

ENGINE COOLANT

The engine is equipped with a pressurized cooling system. Under

normal operating conditions, the coolant in the engine andradiator

isunder highpressureandisvery hot. Contact withhot coolantcan

cause severe burns. Do not remove the cap from a hot radiator; if

the cap must be removed, do so very slowly in order to release the

pressure without spray.

REFRIGERANTS

The refrigerant contained in the refrigeration system of your unit

can cause frostbite, severe burns, or blindness when in direct

contact with the skin or eyes. For this reason, and because of

legislation regarding the handling of refrigerants during system

service, we recommend that, whenever your unit requires service

of the refrigeration system, you contact your nearest Carrier

Transicold authorized repair facility for service.

BATTERY

This unit is equipped with a lead-acid type battery. The battery

normally vents small amounts of flammable hydrogen gas. Do not

smoke when checking the battery. A battery explosion can cause

serious physical harm and/or blindness.

62--10601

UNIT IDENTIFICATION

Each unit is identified by a decal attached to the frame of the unit.

This decal is on the roadside vertical frame post behind the

roadside side door. This decal identifies the complete model

number of the unit, the serial number, the refrigerant charge and

quantity, and the date the unit was placed in service.

If a problem occurs, please refer to the information on this decal,

and make a note of the model and serial number before calling for

assistance. This information will be needed when you contact a

technician or Carrier Transicold Service Engineer so that they may

properly assist you.

362--10601

Unit

Identification

Decal

62--10601

UNIT OPERATION

STARTING UNIT - AUTO

FAULT STAND-BY

START/STOP

FUNCTION

CHANGE

UNIT

DATA PRETRIP

CHECK AUTO S/S

CONTINUOUS MANUAL

DEFROST

ENTER

SETPOINT BOX TEMPERATURE

FAULT

STANDBY

POWER ON

START/RUN

OFF

STANDBY

ENGINE

FAULT STAND-BY

START/STOP

FUNCTION

CHANGE

UNIT

DATA PRETRIP

CHECK AUTO S/S

CONTINUOUS MANUAL

DEFROST

ENTER

SETPOINT BOX TEMPERATURE

FAULT

STANDBY

POWER ON

START/RUN

OFF

STANDBY

ENGINE

-2

0....0

4....5

5°

°°

°F

1. Place the START/RUN - OFF switch to

START/RUN position.

DISPLAY

SELF TEST

562--10601

The microprocessor controller will run a self test. All of the mode

lights will light, all of the segments on the display will be turned on.

The display will then show the setpoint temperature on the left and

the box temperature of the trailer on the right. The last character

(after the degree symbol) shows the temperature units as F

(Fahrenheit) or C (Celsius).

If the unit is in Auto Start/Stop mode or Continuous Run/Auto

Operation mode, the glow plugs will energize, the buzzer will

sound, and the diesel engine will start.

If the unit is set for Continuous Run/Manual Operation mode, the

unit must be started manually.

WARNING

Under no circumstances should ether or any other

starting aids be used to start engine.

The microprocessor controller monitors box temperature, battery

voltage, and engine coolant temperature. Once the setpoint is

reached the controller will shut off the diesel engine to conserve

fuel. The controller will not shut off the engine if the battery voltage

is not sufficient to restart it.

The controller will restart the engine if any of the following criteria

have been met:

SBox temperature has changed by ¦11°F(¦6.1°C)for setpoints

in the perishable range and +11°F(+6.1°C) for setpoints in the

frozen range DURING minimum off time.

SBox temperature has moved away from setpoint by ¦3.6°F

(2.0°C) AFTER minimum off time for setpoints in the perishable

range or +3.6°F(2.0°C) for setpoints in the frozen range.

SThe battery voltage drops below 11 Vdc (12.2 Vdc for units with

EEPROM Rev 3.25 and higher -- Refer to Page 21 for unit data).

SThe engine coolant temperature drops below 34°F(1°C).

62--10601

STARTING UNIT - MANUAL (CONTINUOUS RUN ONLY)

FAULT STAND-BY

FUNCTION

CHANGE

UNIT

DATA PRETRIP

CHECK AUTO S/S

CONTINUOUS MANUAL

DEFROST

ENTER

SETPOINT BOX TEMPERATURE

FAULT

STANDBY

POWER ON

START/RUN

OFF

STANDBY

ENGINE

Side of Control Box

4. Hold GLOW/CRANK switch in the GLOW position for

5 to 15 seconds (see chart on next page). Then hold

the GLOW/CRANK switch in the CRANK position for

up to 10 seconds to start the diesel engine.

1. Place ST

RUN - OFF switch to the ST

RUN

position. If START/STOP is displayed, press AUTO

S/S-CONTINUOUS toggle key to place unit in Continuous

Run Mode .

2. Press FUNCTION CHANGE key until AUTO OP or

MAN OP is displayed. If MAN OP appears, unit is in

manual start mode.

3. If AUTO OP appears, first press ENTER key, then

UP or DOWN arrow key until MAN OP is displayed.

Press ENTER key to lock in manual mode.

5. With MAN OP selected, press

AUTO S/S-CONTINUOUS key

to toggle between Auto

Start-Stop and Manual

Start/Continuous Run modes.

762--10601

Glow Time

Engine Coolant Temperature Glow Time in Seconds

Engine Coolant Temperature TV/Short

(Default) DI/

Long

Less than 32_F(0_C) 15 55

33_Fto50_F(1_Cto10_C) 10 40

51_Fto77_F(11_Cto25_C) 525

Greater than 78_F(26_C) 010

NOTE: When the unit is in Continuous Run mode and set

for Manual Operation, the unit must be started manually

WARNING

Under no circumstances should ether or any other

starting aids be used to start engine.

This manual suits for next models

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