Carrier Performance 59SP5A Operation manual

59SP5A

Performance™ Boost, Single---Stage

4 --- W a y M u l t i p o i s e

Condensing Gas Furnace

Series 100

Product Data

A11263

The 59SP5A Multipoise Performance™Boost Condensing Gas

Furnace features SEER--boosting year--round electrical efficiency

when paired with a compatible condensing unit. Energy efficiency

is at the heart of this furnace with 96.5% AFUE gas efficiency and

the electrically--efficient basic ECM blower motor. This gas furnace

also features 4--way multipoise installation flexibility, and is

available in five model sizes. The 59SP5A can be vented for direct

vent/two--pipe, ventilated combustion air, or single--pipe

applications. All units meet California Air Quality Management

District emission requirements, are design certified in Canada, and

are certified for mobile/manufactured home use.

STANDARD FEATURES

SQuiet operation. Compare for yourself at HVACpartners.com

SHigh--efficiency basic ECM multiple--speed blower motor for

electrically efficient operation all year long in heating, cooling

and continuous fan operation

SHumidistatTM Control compatible; dehumidification input for

better comfort

SSmartEvap™technology helps control humidity levels in the

home when used with a compatible humidity control system

SComfortFan™technology allows control of continuous fan

speed from a compatible thermostat

SIdeal height 35” (889 mm) cabinet: short enough for taller coils,

but still allows enough room for service

SSilicon Nitride Power Heat™Hot Surface Igniter

SExternal Media Filter Cabinet included

S4--way multipoise design for upflow, downflow or horizontal

installation, with unique vent elbow and optional venting

through--the--cabinet downflow venting capability

SMulti--speed ECM blower motor, single--speed inducer motor,

and single--stage gas valve

SSelf diagnostics

SAdjustable blower speed for heating, cooling and continuous fan

SAluminized--steel primary heat exchanger

SStainless--steel condensing secondary heat exchanger

SPropane convertible (see Accessory list)

SFactory--configured ready for upflow applications

SFully--insulated casing including blower section

SConvenient Electronic Air Cleaner and Humidifier connections

SDirect--vent/sealed combustion, single--pipe venting or

ventilated combustion air

SInstallation flexibility: (sidewall or vertical vent)

SResidential installations may be eligible for consumer financing

through the Retail Credit Program

LIMITED WARRANTY*

S10 year parts and lifetime heat exchanger limited warranty to the

original purchaser upon timely registration.

SLimited warranty period is five years for parts and twenty years

for the heat exchanger if not registered within 90 days of

installation.{

* For owner occupied, residential applications.

{Jurisdictions where warranty benefits cannot be conditioned on registra-

tion will receive registered limited warranty benefits.

SPECIFICATIONS

Heating Capacity and Efficiency 040-10 060-14 080-16 100-16 120-22

Input High Heat (BTUH) 40,000 60,000 80,000 100,000 120,000

Output High Heat (BTUH) 39,000 58,000 78,000 98,000 117,000

Efficiency AFUE % (ICS) 96.5 96.5 96.5 96.5 96.5

Certified Temperature

Rise Range ºF (ºC) High Heat 40 - 70

(21-38)

40 - 70

(21-38)

40 - 70

(21-38)

40 - 70

(21-38)

40 - 70

(21-38)

Airflow Capacity and Blower Data 040-10 060-14 080-16 100-16 120-22

Certified External Static

Pressure (in. w.c.) Heating 0.10 0.12 0.15 0.20 0.20

Cooling 0.5 0.5 0.5 0.5 0.5

Airflow Delivery

@RatedESP(CFM) High Heat 695 1000 1360 1730 2125

Cooling 925 1505 1610 1720 2055

Cooling Capacity (tons)

@ 400, 350 CFM/ton 400 CFM/ton 23.5 4 4 5

350 CFM/ton 2.5 44.5 5 6

Direct-Drive Motor Type Electronically Commutated Motor (ECM)

Direct-Drive Motor HP 1/2 3/4 3/4 1 1

Motor Full Load Amps 6.8 8.4 8.4 10.9 10.9

RPM Range 600 - 1200

Speed Selections 5

Blower Wheel Dia x Width in. 11x7 11x8 11x8 11x10 11 x 11

Air Filtration System Factory Supplied Media Cabinet

FieldSuppliedFilter

Filter Used for Certified Watt Data KGAWF1606UFR KGAWF1306UFR KGAWF1406UFR KGAWF1506UFR KGAWF1506UFR

Electrical Data 040-10 060-14 080-16 100-16 120-22

Input Voltage Volts-Hertz-Phase 115-60-1

Operating Voltage Range Min-Max 104-127

Maximum Input Amps Amps 8.1 9.7 9.7 12.2 12.2

Unit Ampacity Amps 11.0 13.0 13.0 16.1 16.1

Minimum Wire Size AWG 14 14 14 12 12

Maximum Wire Length

@ Minimum Wire Size Feet 33 28 28 35 35

(M) (10.1) (8.5) (8.5) (10.7) (10.7)

Maximum Fuse/Ckt Bkr

(Time-Delay Type Recommended) Amps 15 15 15 20 20

Transformer Capacity (24vac output) 40 VA

External Control Power

Available Heating 24.3 VA

Cooling 34.6 VA

Controls 040-10 060-14 080-16 100-16 120-22

Gas Connection Size 1/2” - NPT

Burners (Monoport) 2 3 4 5 6

Gas Valve (Redundant)

Manufacturer White Rogers™

Minimum Inlet Gas

pressure (in. W.C.) 4.5

Maximum Inlet Gas

pressure (in. W.C.) 13.6

Gas Conversion Kit - Natural to Propane KGANP50011SP

Gas Conversion Kit - Propane to Natural KGAPN42011SP

Manufactured (Mobile) Home Kit KGAMH0301KIT

Ignition Device Silicon Nitride

Limit Control 165 180 170 160 160

Heating Blower Control (Heating Off-Delay) Adjustable: 90, 120, 150, 180 seconds

Cooling Blower Control (Time Delay Relay) 90 seconds

Communication System none

Thermostat Connections Y1, DHUM, G C W, Y/Y2, R

Accessory Connections EAC (115vac); HUM (24vac); 1-stg AC (via Y/Y2)

MODEL NUMBER NOMENCLATURE

59 SP5A040 E14 -- -- 10

S - Single Stage

T - Two Stage

M - Modulating

C - Comfort

P - Performance

N - Infinity

0 --- 90 AFUE

3 --- 93 AFUE

5 --- 95 AFUE

6 --- 96 AFUE

7 --- 97 AFUE S - Standard

E - Energy Efficient

V - Variable Speed

14 - 14.2”

17 - 17.5”

21 - 21.0”

24 - 24.5”

08 - 800 CFM

10 - 1000 CFM

12 - 1200 CFM

14 - 1400 CFM

16 - 1600 CFM

18 - 1800 CFM

20 - 2000 CFM

22 - 2200 CFM

Family

Major Series

Voltage

Minor Series

1 - 2

Family

Htg. Stages Tier

Effy.

Major Series Htg. Cap.

7 - 9

Motor

10 11 - 12

Width

Voltage

Minor Series Airflow

15 - 16

040=40,000 BTU

060=60,000 BTU

080=80,000 BTU

100=100,000 BTU

120=120,000 BTU

Not all familes have these models.

A11161

FURNACE COMPONENTS

RATING PLATE NOT SHOWN

(LOCATED ON BLOWER DOOR)

GAS VALVE

MAIN LIMIT SWITCH

(BEHIND GAS VALVE)

REPRESENTATIVE DRAWING ONLY, SOME MODELS MAY VARY IN APPEARANCE.

ELECTRICAL JUNCTION

BOX (IF REQUIRED,

LOCATION MAY VARY)

MEDIA CABINET

OPERATING INSTRUCTIONS

NOT SHOWN (LOCATED ON

MAIN FURNACE DOOR, SEE

OPERATING INSTRUCTIONS

INSIDE DOOR FIGURE).

FURNACE

CONTROL

BOARD

MANUAL RESET

ROLLOUT SWITCH

FLAME

SENSOR

MANUAL RESET

ROLLOUT SWITCH

GAS BURNER

HOT SURFACE

IGNITER

INDUCER MOTOR

ASSEMBLY

BLOWER AND

MOTOR

CAPACITOR/

POWER CHOKE

(IF USED)

BLOWER DOOR

SAFETY SWITCH

A11408

ACCESSORIES

DESCRIPTION PART NUMBER 040-10 060-14 080-16 100-16 120-22

Venting, Drainage and Installation

Vent Kit - Through the Cabinet KGADC0101BVC X X X X X

Vent Terminal - Concentric - 2” (51 mm) KGAVT0701CVT X X X X N/A

Vent Terminal - Concentric - 3” (76 mm) KGAVT0801CVT N/A X X X X

Vent Terminal Bracket - 2” (51 mm) KGAVT0101BRA X X X X N/A

Vent Terminal Bracket - 3” (76 mm) KGAVT0201BRA N/A X X X X

CPVC to PVC Drain Adapters - 1/2” CPVC to 3/4” PVC KGAAD0110PVC X X X X X

Horizontal Trap Grommet - Direct Vent KGACK0101HCK X X X X X

Freeze Protect Kit - Heat Patch for Drain Trap KGAHT0201CFP X X X X X

Freeze Protect Kit - Heat Tape KGAHT0101CFP X X X X X

Furnace Base Kit for Combustible Floors KGASB0201ALL X X X X X

Gas Conversion

Mfg Home Kit - Single-stage KGAMH0601KIT X X X X X

GasCnvKit-NattoLP;Single-stage KGANP50011SP X X X X X

Gas Cnv Kit - LP to Nat; Single-stage KGAPN42011SP X X X X X

GasOrificeKit-#42(NatGas) KGAHA0150N42 X X X X X

GasOrificeKit-#43(NatGas) KGAHA0250N43 X X X X X

GasOrificeKit-#44(NatGas) KGAHA0350N44 X X X X X

GasOrificeKit-#45(NatGas) KGAHA0450N45 X X X X X

GasOrificeKit-#46(NatGas) KGAHA0550N46 X X X X X

GasOrificeKit-#47(NatGas) KGAHA1550N47 X X X X X

GasOrificeKit-#48(NatGas) KGAHA1650N48 X X X X X

Gas Orifice Kit - #54 (LP) KGAHA0650P54 X X X X X

Gas Orifice Kit - #55 (LP) KGAHA0750P55 X X X X X

Gas Orifice Kit - #56 (LP) KGAHA0850P56 X X X X X

Gas Orifice Kit - 1.25mm (LP) KGAHA5750125 X X X X X

Gas Orifice Kit - 1.30mm (LP) KGAHA5750130 X X X X X

Indoor Air Quality

Carrier Infinity Air Purifier - 16x25 (406x635 mm) GAPAAXCC1625-A08 X X X X X

Carrier Infinity Air Purifier - 20x25 (508x635 mm) GAPAAXCC2025-A08 X X X X X

Carrier Infinity Air Purifier Repl. Filter- 16x25 (406x635 mm) GAPACCCAR1625-A05 X X X X X

Carrier Infinity Air Purifier Repl. Filter- 20x25 (508x635 mm) GAPACCCAR1625-A05 X X X X X

EZ Flex Cabinet 16” (406 mm) EZXCABCC1016-A20 X X X X X

EZ Flex Cabinet 20” (508 mm) EZXCABCC1020-A20 X X X X X

Cartridge Media Filter - 16” (406 mm) FILXXCAR0016 X X X X X

Cartridge Media Filter - 20” (508 mm) FILXXCAR0020 X X X X X

Cartridge Media Filter - 24” (610 mm) FILXXCAR0024 N/A X X X X

EZ-Flex Filter - 16” (406 mm) EXPXXFIL0016 X X X X X

EZ-Flex Filter - 20” (508 mm) EXPXXFIL0020 X X X X X

EZ-Flex Filter - 24” (610 mm) EXPXXFIL0024 N/A X X X X

EZ-Flex Filter with End Caps - 16” (406 mm) EXPXXUNV0016 X X X X X

EZ-Flex Filter with End Caps - 20” (508 mm) EXPXXUNV0020 X X X X X

EZ-Flex Filter with End Caps - 24” (610 mm) EXPXXUNV0024 N/A X X X X

Filter Pack (6 pack) - Washable - 16x25x1 (406x635x25) KGAWF1306UFR X X X X X

Filter Pack (6 pack) - Washable - 24x25x1 (610x635x25) KGAWF1506UFR N/A X X X X

Controls

edge™ Programmable Relative Humidity Thermostat TP-PRH01-A X X X X X

edge™ Programmable Thermostat (HP or AC) TP-PHP01 X X X X X

edge™ Programmable Thermostat (AC only) TP-PAC01 X X X X X

edge™ Non-Programmable Relative Humidity Thermostat TP-NRH01 X X X X X

edge™ Non-Programmable Thermostat (HP or AC) TP-NHP01 X X X X X

edge™ Non-Programmable Thermostat (AC only) TP-NAC01 X X X X X

X = Used with the model furnace

N/A = Not used with the model furnace

AIR DELIVERY -- CFM (BOTTOM RETURN WITH FILTER)

INPUT

BTUH

RETURN-AIR

SUPPLY SPEED EXTERNAL STATIC PRESSURE (IN. W.C.)

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

40000 SIDE/BOTTOM

5(Gry) 1120 1080 1030 980 925 875 820 760 690 630

4(Yel) 880 845 810 780 740 710 680 640 615 570

3(Blu) 695 665 620 575 535 495 455 420 370 280

2(Org) 640 595 540 495 460 420 370 310 260 230

1(Red) 570 525 475 425 385 330 255 220 - -

60000 SIDE/BOTTOM

5(Gry) 1720 1670 1620 1565 1505 1440 1375 1295 1220 1135

4(Yel) 1325 1285 1255 1220 1185 1145 1115 1075 1040 1000

3(Blu) 1010 970 925 875 835 785 745 690 660 620

2(Org) 1160 1115 1080 1045 1000 960 920 875 840 785

1(Red) 785 715 655 595 530 490 435 385 340 285

80000 SIDE/BOTTOM

5(Gry) 1810 1770 1720 1665 1610 1540 1475 1400 1315 1235

4(Yel) 1535 1500 1475 1435 1405 1370 1340 1310 1245 1160

3(Blu) 1380 1340 1305 1270 1240 1200 1165 1130 1090 1050

2(Org) 1180 1130 1095 1060 1015 975 935 895 850 800

1(Red) 1100 1045 1010 970 920 885 845 790 745 690

100000 SIDE/BOTTOM

5(Gry) 2040 1970 1885 1795 1720 1635 1540 1450 1360 1230

4(Yel) 1550 1505 1460 1415 1365 1325 1280 1230 1180 1135

3(Blu) 1780 1730 1690 1645 1610 1555 1481 1400 1310 1210

2(Org) 1345 1295 1250 1195 1155 1105 1055 1000 955 915

1(Red) 1390 1350 1295 1260 1200 1160 1105 1050 1010 965

120000 BOTTOM OR

TWO SIDES

5(Gry) 2275 2230 2185 2130 2055 1950 1825 1710 1610 1500

4(Yel) 1875 1820 1770 1720 1660 1600 1550 1505 1450 1390

3(Blu) 2170 2125 2075 2025 1975 1900 1790 1695 1590 1470

2(Org) 1475 1420 1350 1280 1215 1165 1105 1050 995 930

1(Red) 1625 1565 1505 1445 1385 1325 1275 1225 1170 1130

*A filter is required for each return ---air inlet. Airflow performance included 3/4 ---in. (19 mm) washable filter media such as contained in factory--- au t h o r iz e d

accessory filter rack. To determine airflow performance without this filter, assume an additional 0.1 in. W.C. available external static pressure.

--- Indicates unstable operating conditions.

MAXIMUM EQUIVALENT VENT LENGTH -- FT. (M)

Table 1 – Maximum Equivalent Vent Length -- Ft. (M)

0 to 4500 Ft. (0 to 1370 M) Altitude

NOTE: Maximum Equivalent Vent Length (MEVL) does NOT include elbows or terminations. Use Table 2 - Deductions from

Maximum Equivalent Vent Length to determine allowable vent length for each application.

Altitude

FT (M)

Unit Size

BTU/Hr

DIRECT VENT (2-PIPE) AND NON---DIRECT VENT (1---PIPE)

Vent Pipe Diameter (in.)

1-1/2 22-1/2 3 4

0 to 2000

(0 to 610)

40,000*250 (15.2) 210 (64.0) 250 (76.2) NA NA

60,000 30 (9.1) 135 (41.1) 235 (71.6) 265 (80.8) NA

80,000 20 (6.1) 70 (21.3) 175 (53.3) 235 (71.6) 265 (80.8)

100,000 NA 25 (7.6) 110 (33.5) 235 (71.6) 265 (80.8)

120,000 NA NA 15 (4.6) 100 (30.5) 250 (76.2)

2001 to 3000

(610 to 914)

40,000* 45 (13.7) 198 (60.4) 232 (70.7) NA NA

60,000 27 (8.2) 127 (38.7) 222 (67.7) 250 (76.2) NA

80,000 17 (5.2) 64 (19.5) 165 (50.3) 222 (67.7) 249 (75.9)

100,000 NA 22 (6.7) 104 (31.7) 223 (68.0) 250 (76.2)

120,000 NA NA 11 (3.4) 93 (28.3) 237 (72.2)

3001 to 4000

(914 to 1219)

40,000* 39 (11.9) 184 (56.1) 214 (65.2) NA NA

60,000 23 (7.0) 119 (36.3) 210 (64.0) 235 (71.6) NA

80,000 15 (4.6) 59 (18.0) 155 (47.2) 210 (64.0) 232 (70.7)

100,000 NA 19 (5.8) 98 (29.9) 211 (64.3) 236 (71.9)

120,000 NA NA 8(2.4) 86 (26.2) 224 (68.3)

4001 to 4500

(1219 to

1370)

40,000* 36 (11.0) 177 (53.9) 205 (62.5) NA NA

60,000 21 (6.4) 115 (35.1) 204 (62.2) 228 (69.5) NA

80,000 14 (4.3) 56 (17.1) 150 (45.7) 202 (61.6) 224 (68.3)

100,000 NA 17 (5.2) 94 (28.7) 205 (62.5) 229 (69.8)

120,000 NA NA NA 83 (25.3) 217 (66.1)

NOTE: See notes at end of venting tables.

See Table 3 for altitudes over 4500 ft. (1370 M)

*Not all families have these models.

Table 2 – Deductions from Maximum Equivalent Vent Length -- Ft. (M)

Pipe Diameter (in): 1-1/2 22-1/2 3* 4*

Mitered 90º Elbow 8(2.4) 8(2.4) 8(2.4) NA NA NA NA

Medium Radius 90º Elbow 5(1.5) 5(1.5) 5(1.5) NA NA NA NA

Long Radius 90º Elbow 3(0.9) 3(0.9) 3(0.9) 3(0.9) 3(0.9)

Mitered 45º Elbow 4(1.2) 4(1.2) 4(1.2) NA NA NA NA

Medium Radius 45º Elbow 2.5 (0.8) 2.5 (0.8) 2.5 (0.8) NA NA NA NA

Long Radius 45º Elbow 1.5 (0.5) 1.5 (0.5) 1.5 (0.5) 1.5 (0.5) 1.5 (0.5)

Tee 16 (4.9) 16 (4.9) 16 (4.9) 16 (4.9) 16 (4.9)

*Note: 3 --- and 4 --- in. Vent pipe systems require long radius elbows.

Venting System Length Calculations

The maximum length for each vent pipe (inlet or exhaust) equals the Maximum Equivalent Vent Length (MEVL) from Table 1 or Table 3

minus the number of elbows multiplied by the deduction for each elbow in Table 2.

Standard vent terminations and concentric vent terminations count for zero deductions.

Example

A direct--vent 60,000 Btuh furnace installed at 2100 ft. (640 M ) with 2--in. (51 mm) vent piping. Venting system includes, FOR EACH

PIPE, (3) 90_long radius elbows, (2) 45_long radius elbows and a concentric vent kit.

Maximum Equivalent Vent Length =127 ft. (From Table 1)

Deduct (3) 90 long radius 3 x 3 ft. =- 9 ft. (From Table 2)

Deduct (2) 45 long radius 2 x 1.5 ft. =- 3 ft. (From Table 2)

Maximum Vent Length =115 ft. For EACH vent or inlet pipe

MAXIMUM EQUIVALENT VENT LENGTH -- FT. (M)

Table 3 – Maximum Equivalent Vent Length -- Ft. (M)

4501 to 10,000 Ft. (0 to 1370 M) Altitude

NOTE: Maximum Equivalent Vent Length (MEVL) does NOT include elbows or terminations. Use Table 2 - Deductions from

Maximum Equivalent Vent Length to determine allowable vent length for each application.

Altitude

FT (M) Unit Size

DIRECT VENT (2-PIPE) AND NON---DIRECT VENT (1---PIPE)

Vent Pipe Diameter

1-1/2 22-1/2 3 4

4501 to 5000

(1370 to

1524)

40,000* 33 (10.1) 171 (52.1) 196 (59.7) NA NA

60,000 20 (6.1) 111 (33.8) 198 (60.4) 221 (67.4) NA

80,000 13 (4.0) 54 (16.5) 146 (44.5) 195 (59.4) 216 (65.8)

100,000 NA 16 (4.9) 91 (27.7) 200 (61.0) 222 (67.7)

120,000 NA NA NA 80 (24.4) 211 (64.3)

5001 to 6000

(1524 to

1829)

40,000* 27 (8.2) 158 (48.2) 179 (54.6) NA NA

60,000 16 (4.9) 103 (31.4) 186 (56.7) 207 (63.1) NA

80,000 11 (3.4) 49 (14.9) 137 (41.8) 183 (55.8) 200 (61.0)

100,000 NA 12 (3.7) 85 (25.9) 188 (57.3) 208 (63.4)

120,000 NA NA NA 74 (22.6) 199 (60.7)

6001 to 7000

(1829 to

2134)

40,000* 21 (6.4) 145 (44.2) 162 (49.4) NA NA

60,000 13 (4.0) 96 (29.3) 174 (53.0) 194 (59.1) NA

80,000 NA 44 (13.4) 120 (36.6) 171 (52.1) 185 (56.4)

100,000 NA 10 (3.0) 79 (24.1) 178 (54.3) 195 (59.4)

120,000 NA NA NA 68 (20.7) 187 (57.0)

7001 to 8000

(2134 to

2438)

40,000* 15 (4.6) 133 (40.5) 146 (44.5) NA NA

60,000 10 (3.0) 89 (27.1) 163 (49.7) 181 (55.2) NA

80,000 NA 40 (12.2) 120 (36.6) 159 (48.5) 170 (51.8)

100,000 NA NA 73 (22.3) 167 (50.9) 182 (55.5)

120,000 NA NA NA 62 (18.9) 175 (53.3)

8001 to 9000

(2438 to

2743)

40,000* 10 (3.0) 121 (36.9) 130 (39.6) NA NA

60,000 7(2.1) 82 (25.0) 152 (46.3) 168 (51.2) NA

80,000 NA 35 (10.7) 111 (33.8) 148 (45.1) 156 (47.5)

100,000 NA NA 67 (20.4) 157 (47.9) 170 (51.8)

120,000 NA NA NA 56 (17.1) 164 (50.0)

9001 to

10,000

(2743 to

3048)

40,000* 5(1.5) 110 (33.5) 115 (35.1) NA NA

60,000 NA 76 (23.2) 142 (43.3) 156 (47.5) NA

80,000 NA 31 (9.4) 103 (31.4) 137 (41.8) 142 (43.3)

100,000 NA NA 62 (18.9) 147 (44.8) 157 (47.9)

120,000 NA NA NA 51 (15.5) 153 (46.6)

Notes:

1. 3 --- and 4 --- in. Vent pipe systems require long radius elbows.

2. Total equivalent vent lengths under 10’ for 40,000 BTUH require the use of an outlet choke plate at altitudes 0 to 2000 ft (0 to 610 M).

Failure to use an outlet choke when required may result in flame disturbance or flame sense lockout.

3. Vent sizing for Canadian installations over 4500 ft (1370m) above sea level are subject to acceptance by the local authorities having jurisdiction.

4. NA --- Not allowed; pressure switch will not close, or flame disturbance may result.

5. Do not use pipe size greater than those specified in table or incomplete combustion, flame disturbance, or flame sense lockout may occur.

6. Size both the combustion ---air and vent pipe independently, then use the larger diameter for both pipes.

7. Assume the two 45_elbows equal one 90_elbow. Wide radius elbows are desirable and may be required in some cases.

8. Elbows and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count.

9. The minimum pipe length is 5 ft. (1.5 M) for all applications.

10. Use 3---in. (76 mm) diameter vent termination kit for installations requiring 4 ---in. (102 mm) diameter pipe.

MAXIMUM ALLOWABLE EXPOSED VENT LENGTHS INSULATION TABLE -- FT. (M)

Maximum Length of Uninsulated and Insulated Vent Pipe-Ft (M)

Single

Stage

Furnace

Input

Winter

Design

Temp °F

(°C)

Pipe

Length in

Ft. & M

No Insulation 3/8-in. (9.5 mm) Insulation 1/2-in. (12.7 mm) Insulation

Pipe Diameter-in. (mm) Pipe Diameter-in. (mm) Pipe Diameter-in. (mm)

11/2 221/2 3 4 11/2 221/2 3 4 11/2 221/2 3 4

(38) (51) (64) (76) (102) (38) (51) (64) (76) (102) (38) (51) (64) (76) (102)

40000*

20 (-10) Ft. 48 42 42 N/A N/A 50 122 111 N/A N/A 50 144 130 N/A N/A

M14.6 12.8 12.8 N/A N/A 15.2 37.2 33.8 N/A N/A 15.2 43.9 39.6 N/A N/A

0 (-20) Ft. 25 19 17 N/A N/A 50 75 66 N/A N/A 50 90 79 N/A N/A

M7.6 5.8 5.2 N/A N/A 15.2 22.9 20.1 N/A N/A 15.2 27.4 24.1 N/A N/A

-20 (-30) Ft. 14 7 5 N/A N/A 50 52 45 N/A N/A 50 64 55 N/A N/A

M4.3 2.1 1.5 N/A N/A 15.2 15.8 13.7 N/A N/A 15.2 19.5 16.8 N/A N/A

-40 (-40) Ft. 7 0 0 N/A N/A 50 38 31 N/A N/A 50 48 40 N/A N/A

M2.1 0.0 0.0 N/A N/A 15.2 11.6 9.4 N/A N/A 15.2 14.6 12.2 N/A N/A

60000

20 (-10) Ft. 30 61 61 54 N/A 30 135 163 142 N/A 30 135 191 166 N/A

M9.1 18.6 18.6 16.5 N/A 9.1 41.1 49.7 43.3 N/A 9.1 41.1 58.2 50.6 N/A

0 (-20) Ft. 30 31 30 23 N/A 30 113 100 85 N/A 30 135 120 101 N/A

M9.1 9.4 9.1 7.0 N/A 9.1 34.4 30.5 25.9 N/A 9.1 41.1 36.6 30.8 N/A

-20 (-30) Ft. 24 17 15 7N/A 30 81 70 57 N/A 30 98 85 70 N/A

M7.3 5.2 4.6 2.1 N/A 9.1 24.7 21.3 17.4 N/A 9.1 29.9 25.9 21.3 N/A

-40 (-40) Ft. 15 850N/A 30 61 52 40 N/A 30 75 64 51 N/A

M4.6 2.4 1.5 0.0 N/A 9.1 18.6 15.8 12.2 N/A 9.1 22.9 19.5 15.5 N/A

80000

20 (-10) Ft. 20 70 78 70 60 20 70 175 183 154 20 70 175 215 181

M6.1 21.3 23.8 21.3 18.3 6.1 21.3 53.3 55.8 46.9 6.1 21.3 53.3 65.5 55.2

0 (-20) Ft. 20 42 41 33 21 20 70 132 111 89 20 70 157 133 107

M6.1 12.8 12.5 10.1 6.4 6.1 21.3 40.2 33.8 27.1 6.1 21.3 47.9 40.5 32.6

-20 (-30) Ft. 20 25 23 14 120 70 94 77 57 20 70 113 94 71

M6.1 7.6 7.0 4.3 0.3 6.1 21.3 28.7 23.5 17.4 6.1 21.3 34.4 28.7 21.6

-40 (-40) Ft. 20 14 12 3 0 20 70 71 56 38 20 70 86 70 50

M6.1 4.3 3.7 0.9 0.0 6.1 21.3 21.6 17.1 11.6 6.1 21.3 26.2 21.3 15.2

100000

20 (-10) Ft. N/A 25 99 89 78 N/A 25 110 233 265 N/A 25 110 235 229

MN/A 7.6 30.2 27.1 23.8 N/A 7.6 33.5 71.0 80.8 N/A 7.6 33.5 71.6 69.8

0 (-20) Ft. N/A 25 55 46 33 N/A 25 110 145 117 N/A 25 110 173 140

MN/A 7.6 16.8 14.0 10.1 N/A 7.6 33.5 44.2 35.7 N/A 7.6 33.5 52.7 42.7

-20 (-30) Ft. N/A 25 34 24 11 N/A 25 110 103 79 N/A 25 110 124 97

MN/A 7.6 10.4 7.3 3.4 N/A 7.6 33.5 31.4 24.1 N/A 7.6 33.5 37.8 29.6

-40 (-40) Ft. N/A 23 20 11 0N/A 25 95 77 55 N/A 25 110 94 70

MN/A 7.0 6.1 3.4 0.0 N/A 7.6 29.0 23.5 16.8 N/A 7.6 33.5 28.7 21.3

120000

20 (-10) Ft. N/A N/A 15 99 86 N/A N/A 15 100 219 N/A N/A 15 100 250

MN/A N/A 4.6 30.2 26.2 N/A N/A 4.6 30.5 66.8 N/A N/A 4.6 30.5 76.2

0 (-20) Ft. N/A N/A 15 51 38 N/A N/A 15 100 130 N/A N/A 15 100 156

MN/A N/A 4.6 15.5 11.6 N/A N/A 4.6 30.5 39.6 N/A N/A 4.6 30.5 47.5

-20 (-30) Ft. N/A N/A 15 28 14 N/A N/A 15 100 88 N/A N/A 15 100 108

MN/A N/A 4.6 8.5 4.3 N/A N/A 4.6 30.5 26.8 N/A N/A 4.6 30.5 32.9

-40 (-40) Ft. N/A N/A 15 14 0N/A N/A 15 85 62 N/A N/A 15 100 79

MN/A N/A 4.6 4.3 0.0 N/A N/A 4.6 25.9 18.9 N/A N/A 4.6 30.5 24.1

*Not all families have these models.

RETURN AIR TEMPERATURE

This furnace is designed for continuous return--air minimum temperature of 60_F(15_C) db or intermittent operation down to 55_F(13_C)

db such as when used with a night setback thermometer. Return--air temperature must not exceed 80_F(27_C) db. Failure to follow these

return air limits may affect reliability of heat exchangers, motors and controls.

80 / 27˚C

/ 16˚C

SUPPLY AIR

A10490

MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS

POSITION CLEARANCE

Rear 0(0mm)

Front (Combustion air openings in furnace and in structure) 1in.(25mm)

Required for service *24 in. (610 mm)

All Sides of Supply Plenum 1in.(25mm)

Sides 0(0mm)

Vent 0(0mm)

Top of Furnace 1in. (25mm)

* Recommended

COMBUSTION--AIR PIPE FOR NON--DIRECT (1--PIPE) VENT APPLICATION

FIELD-SUPPLIED

2-IN. (51 mm) DIA.

PVC PIPE

FIELD-SUPPLIED

2-IN. (51 mm) DIA.

TIGHT RADIUS

PVC 90°ELBOW

12” (300 mm) Minimum

A11487

DOWNFLOW SUBBASE

A97427

Assembled

A88207

Disassembled

LOCATING

TAB

LOCATING

TAB

1234

4321

″ TYP

PLENUM

OPENING

FACTORY-SUPPLIED

FIELD-INSTALLED

INSULATION

DIMENSIONS (IN. / MM)

FURNACE

CASING WIDTH

FURNACE IN DOWNFLOW

APPLICATION

PLENUM OPENING* FLOOR OPENING HOLE NO. FOR

WIDTH

ADJUSTMENT

A B C D

17--- 1/2 (444.5) Furnace with or without Cased Coil

Assembly or Coil Box

15--- 1/8

(384.2) 19 (482.6) 16 --- 3/4

(425.5)

20--- 3/8

(517.5) 3

21 (533.4) Furnace with or without Cased Coil

Assembly or Coil Box

18--- 5/8

(396.4) 19 (482.6) 20 --- 1/4

(514.4)

20--- 3/8

(517.5) 2

24--- 1/2 (622.3) Furnace with or without Cased Coil

Assembly or Coil Box

22--- 1/8

(562.0) 19 (482.6) 23 --- 3/4

(603.3)

20--- 3/8

(517.5) 1

*The plenum should be constructed 1/4---in. (6 mm) smaller in width and depth than the plenum dimensions shown above.

Concentric Vent Kit

A93086

A concentric vent kit allows vent and combustion--air pipes to

terminate through a single exit in a roof or side wall. One pipe

runs inside the other allowing venting through the inner pipe and

combustion air to be drawn in through the outer pipe.

;;;;;;;

Downflow Subbase

A88202

One base fits all furnace sizes. The base is designed to be installed

between the furnace and a combustible floor when no coil box is

used or when a coil box other than a Carrier cased coil is used. It is

CSA design certified for use with Carrier branded furnaces when

installed in downflow applications.

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