Carbest CARA-MOVE II Installation instructions
920209920209
DE – BENUTZERHANDBUCH
UK – USER‘S INSTRUCTION
FR – MANUEL D‘UTILISATION
ES – MANUAL D‘INSTRUCCIONES
IT – MANUALE D‘USO
NL – INSTUCTIEHANDLEIDING
FI – KÄYTTÖOHJE
SE – ANVÄNDARMANUAL
Electronics installation guide,
user information and troubleshooting
CARA-MOVE II RANGIERHILFE
CARA-MOVE II CARAVAN MOVER
DE – BENUTZERHANDBUCH
UK – USER‘S INSTRUCTION
FR – MANUEL D‘UTILISATION
ES – MANUAL D‘INSTRUCCIONES
IT – MANUALE D‘USO
NL – INSTUCTIEHANDLEIDING
FI – KÄYTTÖOHJE
SE – ANVÄNDARMANUAL
Electronics installation guide,
user information and troubleshooting
1
Table of Contents
CONTENTS PAGE NO.
Introduction 01
Fitting Guidelines 01
Specication 01
Installation - Safety Guidelines 02
Table of Contents 03
Package Contents (Fig.A) 04 - 05
Technical Reference Diagrams 06 - 13
Installation - Mechanical Components 14 - 15
Installation - Mechanical Components (AWD Conguration) 15
Installation - Electrical/Electronic Components 15 - 16
Installation - Electrical/Electronic Components (AWD Conguration) 17
Operation - Safety Guidelines 17 - 18
Operation - Handset Functions 18 - 20
Operation - Handset Pairing 20 - 21
Operation - Mover Engagement/Disengagement 22
Operation - Manoeuvring 22 - 23
Operation - Hitching and Unhitching 23
Maintenance 24
Troubleshooting 24 - 26
Guarantee 27
Notes 27
Optional Fitting Adapters 28
KBA Approval 29 - 35
2
Thank you for choosing this caravan mover. This product has been produced according to high
standards and has undergone careful quality control procedures. Simply by using the remote control
you can move your caravan eortlessly into any position required within operating guidelines.
Before proceeding with installation and starting to use the mover, please read this manual
very carefully and be aware of all the safety instructions! The owner of the caravan will
always be responsible for correct use. Keep this manual inside your caravan for
future reference.
This User Manual covers the Cara-Move II Mover with Smart Electronics system. The mover system
consists of two 12V motor-powered rollers, a 12V electronic control box and a remote control. To
function, the motor-powered rollers must be engaged against the tyres of your caravan. The remote
control handset enables you to simultaneously engage the rollers of both movers. Once this is done
the mover is ready for operation. The remote control will allow you to move your caravan in any
direction.
The chassis clamps provided with this system are suitable for tting onto most standard caravan
chassis that have an L-shape or U-shape prole (Fig.7). Please refer to Fig.3 for reference on
dimensions and clearances BEFORE you proceed any further with installation. If your chassis has
dierent dimensions to those shown in Fig.3 then various chassis clamp adapters are available to
suit the majority of UK and Continental caravans; please refer to the section of this manual entitled
‘Optional Fitting Adapters’.
Introduction
Fitting Guidelines
Specication
Model Name Cara-Move II
Model Number 920209
Operational Voltage 12 Volt DC
Average Current Consumption 25 Ampere (approx)
Maximum Current Consumption 100 Ampere
Maximum Safe Working Load (SWL) 2500kg
Minimum Width (caravan/trailer) 1800mm
Maximum Width (caravan/trailer) 2500mm
Power Source (caravan leisure battery) 12V
3
Read this User Manual carefully before installation and use. Failure to comply with these
rules could result in serious injury or damage to property.
Before starting installation of the caravan mover:
DO check that the caravan is disconnected from the battery supply and the mains electrical supply.
DO only use adapters and accessories that are supplied or recommended by the manufacturer.
DO check that the tyres are not over worn (tting to new or nearly new tyres is the best option).
DO make sure that the tyre-pressures are correct to the manufacturer’s recommendation.
DO make sure the chassis is in good condition without any damage and is free from rust, dirt etc.
DO stop work immediately if you are in doubt about the assembly or any procedures and consult one
of our engineers.
DO locate the battery isolation switch to be accessible at all times when parking and moving the
caravan.
DO NOT remove, change or alter any parts of the chassis, axle, suspension or brake mechanism.
DO NOT operate the unit if you are under the inuence of drugs, alcohol or medication that could
impair your ability to use the equipment safely.
These instructions are for general guidance. Installation procedures may vary depending on
caravan type.
Use appropriate support! Working under a vehicle without appropriate support is extremely
dangerous. If you are tting the mover system yourself, it is advisable that the installation is
conducted by two people, as the mover will need to be raised up to the bottom of the
caravan’s chassis before the clamps can be installed.
Remember to complete the product registration form with the serial numbers of each motor
assembly prior to tting (see details within the Guarantee section of this manual).
Installation - Safety Guidelines
4
Package Contents (Fig.A)
REF QTY DESCRIPTION
1 1 Motor Unit (A)
2 1 Motor Unit (B)
3 1 Main Cross Bar
4 1 Electronic Control Unit
51Remote Control Handset
6 1 Engagement Tool
7 4 Classic Clamp - Stop Nut and Bolt
82Classic Clamp - Upper Plate
9 2 Classic Clamp - U Plate
10 2 Classic Clamp - Lower Plate
11 1Convoluted Cable Trunking
12 2 Positive (+) Red Motor Wire
13 2 Negative (-) Black Motor Wire
14 1 Positive (+) Red Battery Wire
15 1Negative (-) Black Battery Wire
16 8 Classic Clamp - M10x55mm Bolt
17 8 Classic Clamp - M10 Nyloc Nut
18 8 Classic Clamp - Ø10mm Washer
19 20 M4x15mm P-Clip Screw
20 10 Cable P-Clips 19.2mm
21 10 Cable P-Clips 10.4mm
22 4 Battery Terminal Connector Ø8mm
23 7 Terminal Ring Connector Ø6mm
24 9 Terminal Ring Connector Ø4mm
25 3Cable Number Markers (1,2,3,4)
26 3 Cable Polarity Markers (+,-)
27 4 Motor Unit Cable Ties 8x400
28 10 Cable Ties 2x70
29 1 Power Isolation Switch (inc. Key and Fixings)
30 2 20mm Roller Distance Spacers
31 1 In-line Fuse Case
32 1 120A Fuse
33 1 Ethernet Cable (Data Cable)
34 2 ‘AA’ 1.5V Battery
35 1Antenna
5
3
3
3
3
4
4
4
4
2
2
2
2
+
+
+
+
1
1
1
1
-
-
-
-
6
8
9
10
11
14 15
16
17
18
19
20
21
22
25
27
28 30
7
Motor A
Motor B
29
1
2
3
5
4
31
32
24
23
12
13
33 35 34
26
Fig.A
6
A
A D
EC
B
Technical Reference Diagrams
Fig.1
Fig.2
Fig.3
175mm
(min)
30mm to 45mm
155mm
(min)
85mm (min)
2.8mm to 3.5mm
1800mm to 2500mm (max)
7
Technical Reference Diagrams
Fig.4
Fig.5
20mm
20mm
DISENGAGED
ENGAGED
8
Technical Reference Diagrams
Fig.6 Fig.7
Fig.8
MOTOR UNIT A MOTOR UNIT B
MOTOR UNIT B MOTOR UNIT A
9
Technical Reference Diagrams
Fig.9
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