Campbell Hausfeld XT101000 User manual

Air Hammer

Operating Instructions

Model: XT101000

IN745300 6/17

A Marmon/Berkshire Hathaway Company

READ AND FOLLOW ALL INSTRUCTIONS

SAVE THESE INSTRUCTIONS • DO NOT DISCARD

Please read and save these instructions. Read carefully before

attempting to assemble, install, operate or maintain the product

described.

Protect yourself and others by observing all safety information. Failure

to comply with instructions could result in personal injury and/or

property damage! Retain instructions for future reference.

REMINDER: Keep your dated proof of purchase for warranty purposes!

Attach it to this manual or file it for safekeeping.

Model #: ________________________________

Serial #: ________________________________

Purchase Date: __________________________

For parts, product & service information

visit www.campbellhausfeld.com

Campbell Hausfeld

100 Production Drive

Harrison, Ohio 45030

BEFORE YOU BEGIN

Description

A medium barrel length of 2-3/4 inches delivers power when output is

critical for cutting through rusted bolts and metal and your other punching,

chipping or scraping jobs. Soft, grippy over-molded contact points on this

air hammer help to absorb tool vibration and reduce fatigue—keeping you

moving to get stuff done on your never-ending project list.

Campbell Hausfeld®makes it easier for you to finish your projects like a pro.

The company’s history of creating quality products began in 1836, when

it manufactured horse-drawn wagons and agricultural equipment. Today,

Campbell Hausfeld offers a complete line of air compressors, air tools and

accessories, inflators, nailers and staplers, spray guns, pressure washers, and

more. Finish your projects faster and easier with Campbell Hausfeld – The Air

Power Expert.

UNPACKING

After unpacking the unit, inspect carefully for any damage that may have

occurred during transit. Check for loose, missing or damaged parts. Check

to be sure all supplied accessories are enclosed with the unit. In case of

questions, damaged or missing parts, please visit www.campbellhausfeld.com

for customer assistance.

Do not operate unit if damaged during shipping,

handling or use. Damage may result in bursting and

cause injury or property damage.

Other Parts (Not Provided)

You will need the following items and/or accessories to properly set-up and/or

optimally use your air hammer:

• 3/8 inch (ID) Whip or leader hose to absorb vibration

• 1/4 inch Plug NPT (M)

• 3/8 inch (ID) Air Hose

• 1/4 inch Coupler NPT (F)

o Eliminate coupler confusion with a universal coupler style.

o Quick-connect couplers quickly, easily join hoses to tools.

o If you don’t use a flex plug, consider a swivel coupler to prevent

hose kinks and reduce stress on your air hose.

• 26 Gallon air compressor or larger

• 0.401 Parker Taper chisel bits

• PTFE tape for all fitting connections

• Adjustable wrench for tightening fitting connections

See www.campbellhausfeld.com for additional information on accessories to

support your air tools and pneumatic system.

BEST PRACTICES

u For best output, maintain pressure at the tool of 90 PSI.

u The longer your air hose the greater the pressure drop from compressor to tool.

If you are using a hose longer than 50 feet, consider upgrading to a 1/2 inch ID air

hose to ensure proper tool pressure.

u Failure to lubricate and maintain your air tools properly will dramatically shorten

their life. Use oil every time you use your air tool to lubricate, clean and inhibit rust

in one step. Campbell Hausfeld sells air tool oil under part number ST1270.

u Due to the excessive vibration created by this tool, a whip hose (aka leader hose) is

recommended. If using a whip hose, do NOT install a coupler set between the tool

and the whip hose.

SPECIFICATIONS

XT101000

Maximum PSI 90

CFM under load 100% duty 3.1 CFM @ 90 PSI

SCFM under load 100% duty 23.9 SCFM @ 90 PSI

Air Compressor Recommendation 26 gallon

Blows Per Minute (BPM) 2,600

Stroke Length 2-3/4 inch

Chisel Shank Diameter 0.401 Parker type

taper shaft

Air Inlet 1/4 inch NPT (F)

Minimum Hose Size 3/8 inch

Housing Material Composite

Tool Weight 2.9 Lbs.

Tool Length 6-7/8 inch

Tool Height 6-3/8 inch

Tool Width 2-1/8 inch

GETTING TO KNOW YOUR UNIT

SET UP INSTRUCTIONS

* Items shown in Set Up Instructions are not included with this tool.

BEST PRACTICES

u The air compressor used with your air hammer must be able to maintain a

minimum of 90 PSI when the tool is being used. An inadequate air supply can

cause a loss of power and inconsistent tool output/performance.

u A pressure regulator—used at the tool—is helpful to control the operating

pressure of the tool and maintain 90 PSI.

u Use an oiler to provide oil circulation through the tool and a filter to remove liquid

and solid impurities which can rust or “gum up” internal parts of the tool.

u To disconnect a coupler/plug from a system set-up: push the coupler and plug

together before pulling the coupler sleeve back and separating the coupler and

plug.

u Make sure that the chisels used with your pneumatic air hammer are heat-treated

steel for increased durability and longer life.

Trigger

Spring Retainer

Air Inlet

Exhaust Port

Threaded Barrel

Plug

Quick

Coupler

Air Hose

Spring Retainer

Chisel

Whip Hose

LUBRICATION

To protect your tool, lubricate the motor every time--before and after--you

use this tool. You cannot oil the motor too often or put too much oil in the

air inlet.

1. Disconnect the air hammer from air supply and remove the chisel/

hammer bit.

2. Turn the tool upside down.

3. While pulling the trigger, pour approximately a teaspoon of air tool oil

in the air inlet. Campbell Hausfeld makes an air tool oil under model

number ST1270.

4. Connect the tool to the air supply and cover the exhaust port with a

towel. Run the air hammer for about 10 seconds. Oil will spray from the

exhaust port when the tool is triggered.

5. Continue to run until no oil is discharged.

6. Wipe all residual oil from tool before use.

OPERATING INSTRUCTIONS

BEST PRACTICES

u The spring retainer will wear out and should be replaced when worn.

u Never operate air hammer unless it is applied to a work surface. Operating the

tool freely, will cause the chisel bit to break the spring retainer.

Chisel Bit Installation:

1. Unscrew the spring retainer from the air hammer counter-clockwise.

a. Use the wire tab closest to the hammer base for leverage.

2. Insert chisel bit and feed spring retainer over the bit.

3. Turn spring retainer on to the threaded end in a clockwise direction until

fully seated

a. Use open-end hook to tighten.

4. To change bits, reverse the process.

STORAGE

Lubricate your air hammer before storing. Follow the lubrication instructions

with an exception to step #4. Only run the air hammer for 2-3 seconds

(instead of 10 seconds) because more oil needs to remain in the air hammer

when storing. Store your tool in a cool dry place.

TECHNICAL SERVICE

For information regarding the operation or repair of this product, please visit

www.campbellhausfeld.com.

SAFETY INSTRUCTIONS

This manual contains information that is very important to know and

understand. This information is provided for SAFETY and to PREVENT

EQUIPMENT PROBLEMS. To help recognize this information, observe the

symbols found on page 8. The Safety Symbols throughout this manual are to

alert you to important safety hazards and precautions.

The DANGER, WARNING, CAUTION, and NOTICE notifications

and instructions in this manual cannot cover all possible condi-

tions and situations that may occur. It must be understood by

the operator that caution is a factor which cannot be built into

this product, but must be supplied by the operator.

With any piece of equipment, new or used, the most important part of its

operation is SAFETY!

Campbell Hausfeld encourages you to familiarize yourself with your new

equipment and stresses safe operation.

The next few pages of this manual are a summary of the main safety aspects

associated with this unit. Be sure to read and understand completely before

operating the machine.

The symbols used throughout the operation and maintenance sections of

this manual call attention to safety procedures.

Important Safety Information

Please read and save these instructions. Read carefully before attempting to

assemble, install, operate or maintain the product described. Protect yourself

and others by observing all safety information. Failure to comply with

instructions could result in personal injury and/or property damage! Retain

instructions for future reference.

This manual contains important safety, operational and maintenance

information. If you have any questions, please visit

www.campbellhausfeld.com for customer assistance.

SAFETY INSTRUCTIONS (CONTINUED)

California Proposition 65

This product can expose you to chemicals including

lead, which are known to the State of California

to cause cancer and birth defects or other reproductive harm. For more

information go to www.P65Warnings.ca.gov.

Illinois Lead Poisoning Prevention Act

Contains lead. May be harmful if eaten or chewed.

Complies with Federal Standards.

General Safety

This product is a part of a high pressure system and the following safety

precautions must be followed at all times along with any other existing safety

rules.

1. Read all manuals included with this product carefully. Be thoroughly

familiar with the controls and the proper use of the equipment.

2. Only persons well acquainted with these rules of safe operation should

be allowed to use the air tool.

Do not exceed maximum operating pressure of the

air tool (90 PSI). The air tool could explode and result

in death or serious personal injury.

3. Do not exceed any pressure rating of any component in the system.

Maximum operating pressure of 90 PSI is measured at the tool inlet

while the tool is running. The pressure drop between the compressor

and tool needs to be compensated for at the compressor.

4. Disconnect the air tool from air supply before changing tools or

attachments, servicing and during non-operation.

Safety glasses and ear protection must be worn

during operation.

5. Do not wear loose fitting clothing, scarves, or neck ties. Loose clothing

may become caught in moving parts and result in serious personal injury.

6. Do not wear jewelry when operating any tool. Jewelry may become

caught in moving parts and result in serious personal injury.

7. Do not depress trigger when connecting the air supply hose.

8. Always use attachments designed for use with air powered tools. Do not

use damaged or worn attachments.

9. Never trigger the tool when not applied to a work object. Attachments

must be securely attached. Loose attachments can cause serious injury.

Never carry a tool by the hose or pull hose to move

tool or a compressor. Keep hoses away from heat,

oil and sharp edges. Replace any hose that is damaged, weak or worn.

10. Protect air lines from damage or puncture.

MANUAL

11. Never point an air tool at oneself or any other person. Serious injury

could occur.

12. Check air hoses for weak or worn condition before each use. Make sure

all connections are secure.

Release all pressure from the system before

attempting to install, service, relocate or perform

any maintenance.

13. Keep all nuts, bolts and screws tight and ensure equipment is in safe

working condition.

14. Do not put hands near or under moving parts.

15. Always secure workpiece in a vise or clamp. Do not place hands on the

black cylinder or spring retainer when operating the tool.

The spring retainer must be used to hold the chisel

in place. Personal injury can occur if the chisel is not

secure.

The quick connect retainer or spring retainer must be

used to hold the hammer in place. Personal injury

can occur if the hammer is not secure.

16. Risk of electrical shock: this tool is conductive. Do not hammer into walls

containing live electrical wiring.

Do not misuse this product. Excessive exposure to

vibration, work in awkward positions, and repetitive

work motions can cause injury to hands and arms. Stop using any tool if

discomfort, numbness, tingling, or pain occur, and consult a physician.

This air tool requires lubrication before initial use

and before and after each additional use.

Disconnect air tool from air supply before

lubricating.

Cover exhaust port with a towel before applying air

pressure. Oil will discharge through exhaust port

during ﬁrst few seconds of operation after an airtool has been lubricated.

Failure to cover exhaust port can result in serious injury.

SAFETY INSTRUCTIONS (CONTINUED)

Safety Glossary

This manual contains information that is very important to know and

understand. This information is provided for SAFETY and to PREVENT

EQUIPMENT PROBLEMS. To help recognize this information, observe the

following symbols.

Danger indicates an imminently hazardous situation

which, if not avoided, WILL result in death or serious

injury.

Warning indicates a potentially hazardous situation

which, if not avoided, COULD result in death or

serious injury.

Caution indicates a potentially hazardous situation

which, if not avoided, MAY result in minor or

moderate injury.

Notice indicates important information, that if not

followed, may cause damage to equipment.

IMPORTANT or NOTE: Information that requires special attention.

Safety Symbols

The following Safety Symbols appear throughout this manual to alert you to

important safety hazards and precautions.

Wear Eye

and Mask

Protection

MANUAL

Read Manual

First

Risk of

Explosion

Wear Eye

and Hearing

Protection

Risk of

Pressure

Risk of Shock

SAVE THESE INSTRUCTIONS

DO NOT DISCARD

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