CAME BXL04AGS User manual

Sliding-gate operators

BXL04AGS BXL04ALS

INSTALLATION MANUAL

FA01947-EN

Italiano

Page 2- Manual FA01947-EN - 03/2023 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions

Page 3- Manual FA01947-EN - 03/2023 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions

GENERAL PRECAUTIONS FOR INSTALLERS

Important safety instructions.

Please follow all of these instructions. Improper installation may cause serious bodily harm.

Before continuing, please also read the general precautions for users.

Only use this product for its intended purpose. Any other use is hazardous. • The manufacturer cannot be held liable for any

damage caused by improper, unreasonable or erroneous use. • This product is defined by the Machinery Directive (2006/42/EC)

as partly completed machinery. • Partly completed machinery means an assembly which is almost machinery but which cannot

in itself perform a specific application. • Partly completed machinery is only intended to be incorporated into or assembled with

other machinery or other partly completed machinery or equipment thereby forming machinery to which the Machinery Directive

(2006/42/EC) applies. • The final installation must comply with the Machinery Directive (2006/42/EC) and the European reference

standards in force. • The manufacturer declines any liability for using non-original products, which would also void the warranty.

• All operations indicated in this manual must be carried out exclusively by skilled and qualified personnel and in full compliance

with the regulations in force. • The device must be installed, wired, connected and tested according to good professional practice,

in compliance with the standards and laws in force. • Make sure the mains power supply is disconnected during all installation

procedures. • Check that the temperature ranges given are suitable for the installation site. • Do not install on slopes i.e. any

surfaces that are not perfectly level. • Do not install the operator on surfaces that could yield and bend. If necessary, add suitable

reinforcements to the anchoring points. • Make sure that no direct jets of water can wet the product at the installation site

(sprinklers, water cleaners, etc.). • Make sure you have set up a suitable dual-pole cut-off device along the power supply that is

compliant with the installation rules. It should completely cut off the power supply according to category III surcharge conditions.

• Demarcate the entire site properly to prevent unauthorised personnel from entering, especially minors. • In case of manual

handling, have one person for every 20 kg that needs hoisting; for non-manual handling, use proper hoisting equipment in safe

conditions. • Use suitable protection to prevent any mechanical hazards due to persons loitering within the operating range of the

operator. • The electrical cables must pass through special pipes, ducts and cable glands in order to guarantee adequate protection

against mechanical damage. • The electrical cables must not touch any parts that may overheat during use (such as the motor

and transformer). • Before installation, check that the guided part is in good mechanical condition, and that it opens and closes

correctly. • The product cannot be used to automate any guided part that includes a pedestrian gate, unless it can only be enabled

when the pedestrian gate is secured. • Make sure that nobody can become trapped between the guided and fixed parts, when the

guided part is set in motion. • Use additional protection to prevent your fingers from being crushed between the pinion and rack. •

All fixed controls must be clearly visible after installation, in a position that allows the guided part to be directly visible, but far away

from moving parts. In the case of a hold-to-run control, this must be installed at a minimum height of 1.5 m from the ground and

must not be accessible to the public. • If not already present, apply a permanent tag that describes how to use the manual release

mechanism close to it. • Make sure that the operator has been properly adjusted and that the safety and protection devices and the

manual release are working properly. • Before handing over to the final user, check that the system complies with the harmonised

standards and the essential requirements of the Machinery Directive (2006/42/EC). • Any residual risks must be indicated clearly

with proper signage affixed in visible areas, and explained to end users. • Put the machine’s ID plate in a visible place when the

installation is complete. • If the power supply cable is damaged, it must be immediately replaced by the manufacturer or by an

authorised technical support service, or in any case, by qualified staff, to prevent any risk. • Keep this manual inside the technical

folder along with the manuals of all the other devices used for your automation system. • Make sure to hand over to the end user

all the operating manuals of the products that make up the final machinery. • The product, in its original packaging supplied by

the manufacturer, must only be transported in a closed environment (railway carriage, containers, closed vehicles). • If the product

malfunctions, stop using it and contact customer services at https://www.came.com/global/en/contact-us or via the telephone

number on the website. • The manufacture date is provided in the production batch printed on the product label. If necessary,

contact us at https://www.came.com/global/en/contact-us. • The general conditions of sale are given in the official CAME price

lists.

Page 4- Manual FA01947-EN - 03/2023 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions

Main points of danger for people

No transiting while the barrier is moving.

Risk of entrapment.

Risk of trapping hands.

Risk of trapping feet.

DISMANTLING AND DISPOSAL

CAME S.p.A. employs an Environmental Management System at its premises. This system is certified and compliant with the UNI EN ISO 14001 standard to ensure

that the environment is respected and safeguarded. Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and

market strategies. Please follow these brief disposal guidelines:

DISPOSING OF THE PACKAGING

The packaging materials (cardboard, plastic, etc.) can be disposed of easily as solid urban waste, separated for recycling.

Before dismantling and disposing of the product, please always check the local laws in force.

DISPOSE OF THE PRODUCT RESPONSIBLY.

DISPOSING OF THE PRODUCT

Our products are made of various materials. Most of these materials (aluminium, plastic, iron and electrical cables) are classified as solid urban waste. They can be

separated for recycling and disposed of at authorised waste treatment plants.

Other components (electronic boards, transmitter batteries, etc.) may contain pollutants.

These must be removed and disposed of by an authorised waste disposal and recycling firm.

It is always advisable to check the specific laws that apply in your area.

DISPOSE OF THE PRODUCT RESPONSIBLY.

Page 5- Manual FA01947-EN - 03/2023 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions

PRODUCT DATA AND INFORMATION

Key

This symbol shows which parts to read carefully.

This symbol shows which parts describe safety issues.

This symbol shows what to tell users.

The measurements, unless otherwise stated, are in millimetres.

Description

801MS-0140

BXL04AGS - Operator with 24 V motor, featuring a control board with DIP switch settings, on-board radio decoding, movement and obstruction detecting device for sliding

gates weighing up to 400 kg that are up to 10 m long. RAL7024 grey cover.

801MS-0141

BXL04ALS - Operator with 24 V motor, featuring a control board with DIP switch settings, on-board radio decoding, movement and obstruction detecting device for gates

weighing up to 400 kg that are up to 10 m long. RAL7040 grey cover.

Intended use

Sliding gate solution for residential buildings and apartment blocks

Any installation and/or use other than that specified in this manual is forbidden.

Page 6- Manual FA01947-EN - 03/2023 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions

Description of parts

Operator

Cover

Board-holder support

Gearmotor

Anchoring plate

Screws UNI5739 12X60

Washer Ø 12

Nut UNI5588 M12

Board protection cover

Control board

Control board holder

Release lever

Lock

Mechanical limit-switch tabs

EMC02 control board

Transformer

Mechanical limit switch

Release key

16 7

Page 7- Manual FA01947-EN - 03/2023 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions

Control board

Before working on the control panel, disconnect the mains power supply and remove the batteries, if any.

Use DIP switches to set functions and the trimmer for adjustments.

All connections are protected by quick fuses.

For the system to work properly, before fitting any plug-in card, DISCONNECT THE MAIN POWER SUPPLY and remove any batteries.

DIP switches

Trimmer

Button for programming

Alert LED

Control button

Terminal board for encoders and limit switches

Terminal board for connecting control and safety devices

Terminal board for connecting the keypad selector

Terminal board for connecting the gearmotor

Terminal board for powering accessories

Terminal board for powering the control board

Fuse for accessories and control board

Terminal board for connecting the antenna

Connector for plug-in radio frequency card (AF)

Terminal board for Green Power module

Component for R800 card

Power supply terminal board

Line fuse

12345

Remove the card cover before inserting the cards into the connectors.

Page 8- Manual FA01947-EN - 03/2023 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions

Size

117

211

349

105

160

300

170

298

149 149

Usage limitations

MODELS BXL04AGS BXL04ALS

Maximum gate-leaf length (m) 10 10

Maximum gate-leaf weight (kg) 400 400

Fuse table

MODELS BXL04AGS BXL04ALS

Line fuse 1.6 A-F -

Accessory fuse 2 A-F -

Technical data

MODELS BXL04AGS BXL04ALS

Power supply (V - 50/60 Hz) 230 AC 230 AC

Motor power supply (V) 24 DC 24 DC

Standby consumption (W) 5,5 5,5

Power (W) 170 170

Maximum current draw (A) 7 7

Colour RAL 7024 RAL 7024

Operating temperature (°C) -20 ÷ +55 -20 ÷ +55

Thrust (N) 350 350

Manoeuvring speed (m/min) 12 12

Duty cycle 50 50

Pinion module 44

Protection rating (IP) 44 44

Insulation class I-

Weight (kg) 7,7 -

Storage temperature (°C) * -20 ÷ +70 -

Average life (hours) ** 120000 -

(*) Before installing the product, keep it at room temperature where it has previously been stored or transported at a very high or very low temperature.

(**) The average product life is a purely indicative estimate. It applies to compliant usage, installation and maintenance conditions. It is also influenced by other

factors, such as climatic and environmental conditions.

Page 9- Manual FA01947-EN - 03/2023 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions

Cable types and minimum thicknesses

Cable length (m) up to 20 from 20 to 30

Power supply 230 V AC 3G x 1.5 mm2 3G x 2.5 mm2

24 V AC/DC flashing beacon 2 x 0.5 mm2 2 x 0.5 mm2

TX Photocells 2 x 0.5 mm2 2 x 0.5 mm2

RX photocells 2 x 0.5 mm2 2 x 0.5 mm2

Command and control devices * no. x 0.5 mm2 * no. x 0.5 mm2

* no. = see product assembly instructions - Warning: the cable cross-section is indicative and varies according to the motor power and cable length.

When operating at 230 V and outdoors, use H05RN-F cables compliant with 60245 IEC 57 (IEC); when indoors, use H05VV-F cables compliant with 60227 IEC 53

(IEC). For power supplies up to 48 V, use FROR 20-22 II cables compliant with standard EN 50267-2-1 (CEI).

To connect the antenna, use RG58 cable (up to 5 m).

For paired connection and CRP, use UTP CAT5 cable (up to 1,000 m).

If the cable lengths differ from those specified in the table, define the cable cross-sections according to the actual power draw of the connected devices and in

line with regulation CEI EN 60204-1.

For multiple, sequential loads along the same line, recalculate the values in the table according to the actual power draw and distances. For information on

connecting products not covered in this manual, please see the documentation accompanying the products themselves.

Page 10 - Manual FA01947-EN - 03/2023 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions

INSTALLATION

The following illustrations are examples only. The space available for fitting the operator and accessories varies depending on the area where it is installed. It is

up to the installer to find the most suitable solution.

The drawings show an operator fitted on the left.

Preliminary operations

Dig a hole for the foundation frame.