CAME A 3006 User manual

OPERATOR FOR SWING GATES

INSTALLATION MANUAL

ATI SERIE

A 3000/3006/3100/3106

A 5000/5006/5100/5106

ENGLISH

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

Motor power supply: 230V A.C. 50/60Hz

Max draw.: 1,2A

Power: 150W

Opening time (90°) A3000/A3100: 19 s

A3006/A3106: 28 s

A5000/A5100: 32 s

A5006/A5106: 45 s

A3000/A3006-A3100/A3106

Gate leaf width Gate leaf weight

mkg

2.00 800

2.50 600

3.00 400

A5000/A5006-A5100/A5106

Gate leaf width Gate leaf weight

mkg

2.00 1000

2.50 800

3.00 600

4.00 500

5.00 400

Gear ratio: 1/36

Thrust: 400 ÷ 3000N

Duty cycle: 50%

Condenser: 10µF

Protection rating: IP44

Weight A3000/A3006/A3100/A3106: 10 kg

A5000/A5006/A5100/A5106: 11 kg

4.1 Gearmotor

This product is engineered and manufactured by CAME CANCELLI AUTOMATICI S.p.A. and complies with current safety regulations.

Guaranteed 24 months if not tampered with.

The (A3000/A3006/A5000/A5006) self-locking electro-blocked or A3100/A31006/A5100/5106) reversible gearmotors is made of two

cast aluminium half shells inside of which lies the gearmotor with a planet gear and endless screw system.

4 Description

2.1 Intended use

1 Legend of symbols

This symbol tells you what to say to the end-users.

This symbol tells you to read the section with particular care.

This symbol tells you that the sections concern safety issues.

2 Intended use and restrictions

The ATI 230V gearmotor is designed to power residential and condominium swing gates.

Any use, other than that described above or installations performed in ways other than those described herein, are forbidden.

3 Reference Standards

“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL OR QUALIFIED INSTALLERS”

2.2 Restrictions

4.2 Technical features

For its quality processes management Came Cancelli Automatici is ISO 9001:2000 certified, and for its environmental manage-

ment it is ISO 14001 certified.

This product complies with the following standards: see declaration of conformity.

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ENGLISH

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

4.4 Overall dimensions

A 3000/3006/3100/3106

Before installing, do the following:

• make sure the structure of the gate is sturdy, the hinges work and that there is no friction between moving parts and non-moving

parts;

• measurement C cannot be greater than the value shown in Tab. 3, p. 5. In this case you need to work on the pillar until said measu-

rement is obtained;

• the path of the electrical cables must comply with the command and safety instructions;

• there must be a soundly secured to the ground mechanical stop to prevent the gate leaf/gearmotor from over extending.

• Any connections inside the case (that provide continuance to the protective circuit) must be fitted with extra insulation as

compared to the other conductive part inside;

• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical

damage.

Installation must be carried out by expert qualified personnel and in full compliance with current regulations.

5 Installation

5.1 Preliminary checks

793

300

720

126

993

500

920

126

Travel

Pillar

Gate leaf

End stop

Hinge

4.3 Description of parts

1) Gearmotor

2) Front bracket

3) Back swivel-joint

4) Back bracket

5) Anchoring plate

A 5000/5006/5100/5106

ENGLISH

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

5.2 Tools and materials

Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance

with the current standards and regulations.

N.B.: The cable section, with different lengths from those shown on the table, must be considered on the basis the actual draw of the

connected devices, according to what is prescribed in the CEI EN 60204-1 Code.

For connections that require varying loads on the same line (i.e. sequential), the table values should be reconsidered depending on

the actual draws and distances.

5.3 Cable list and minimum thickness

Connections Type of cable Length of cable 1 < 10 m Leng. of cable 10 < 20 m Leng. of cable 20 < 30 m

Control panel power supply 230V 2F

FROR CEI

20-22

CEI EN

50267-2-1

3G x 1,5 mm23G x 2,5 mm23G x 4 mm2

Motor power supply 230V 3 x 1 mm23 x 1,5 mm23 x 2,5 mm2

Flashing light 24V 2 x 0,5 mm22 x 1 mm22 x 1,5 mm2

Photocell transmitters 2 x 0,5 mm22 x 0.5 mm22 x 0,5 mm2

Photocell receivers 4 x 0,5 mm24 x 0,5 mm24 x 0,5 mm2

Accessories power supply 24V 2 x 0,5 mm22 x 0,5 mm22 x 1 mm2

Control and safety devices

2 x 0,5 mm22 x 0,5 mm22 x 0,5 mm2

Endpoints 3 x 0,5 mm23 x 1 mm23 x 1,5 mm2

Antenna connection RG58 max. 10 m

1) Gearmotor

2) Control panel

3) Radio receiver

4) Photocells

5.4 Standard installation

7

2344 5

5) Keyswitch

6) Antenna

7) Flashing light

8) Transmitter

ENGLISH

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

The following applications are only examples, in that the space available for fixing the operator and accessories varies depen-

ding on the dimensions. It is thus up to the installer to choose the most suitable solution.

5.5 Mounting

M8x38

Apply the fixing plate to the post using the tail bracket, making sure that the values , A and B (tab. 3), are met between the hinge axis

and the bracket’s centre hole. The tail bracket is fitted with further holes to allow for variation of the gate’s opening angle.

N.B.: increasing measurement B reduces the opening angle and thus the peripheral speed and increases the motor thrust on the

gate leaf. Increasing measurement A increases the opening angle and thus the peripheral speed and reduces the motior thrust on

the gate leaf.

Gate leaves up to 3 m

Opening A

C max

90° 130 130 60 720

120° 130 110 50 720

Gate leaf up to 5 m

Opening A

C max

90° 200 200 120 920

130° 200 140 70 920

Pillar

Hinge Leaf - closed position

Tab. 3

Anchoring plate

Back bracket

Bushing

Back swivel-joint

ENGLISH

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

M8x10

M8x50

Unscrew the two screws and remove the carter.

Unscrew the two screws and remove the stem.

N.B.: upon installation we suggest lubricating (using a neutral grease) the endless screw and the bushing.

Begin ﬁxing the gearmotor to the two brackets.

M8 self-locking nut

Endless screw

Carter

Stem

With the gate closed apply the anchoring plate to the gate leaf, making sure that the front bracket is lined up horizontally with the

back bracket and ensuring that measurement E is met.

Level the bracket

Anchoring plate

Front bracket

ENGLISH

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

5.7 Adjusting opening STOP microswitch

Spindle

Endless screw

Microswitch bar

Release the gearmotor and set the gate leaf to the full opening position required.

Slide the microswitch unit on the microswitch sled until the same is inserted by making contact with the microswitch actuating sled.

Secure the microswitch unit with the screws.

Microswitch unit

Microswitch actuating sled

Microswitch

5.6 Release with customised key

CAME

180

Only for: A3000/A3006

A5000/A5006

Key

Door

Screw

Release only with motor stopped:

1) raise the door;

2) insert and turn key which immediately releases door;

3) manually push or pull gate leaf.

To lock gate leaf again into place just insert key again and turn.

ENGLISH

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

5.8 Connecting to the ZA3N/ZM2 control panels

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Connecting 2 motors

Connecting 1 motor

ENGLISH

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

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- Measure values A and B (Tab. 4)

- Secure the tail bracket to an extra bracket and apply to post.

- Open gate (max 90°), measure value E (Tab. 4) and secure head bracket to gate leaf.

- Perform electrical connections;

- Reposition and adjust openin stop microswitch.

5.9 Application for outward opening

A3000-3006

3100-3106

A5000-5006

5100-5106

A130mm200mm

B130mm200mm

E720mm620mm

Outward

Tab. 4

Inward

Extra bracket

ENGLISH

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

6 Safety instructions

This product must only be employed for its originally intended use. Any other use is wrong and potentially dangerous. The manufacturer

cannot be held liable for any damages resulting from wrongful, erroneous or negligent uses.

Avoid working close to the hinges or other moving mechanical parts. Stay out of the opening/closing arc when operator is in motion.

Do not exercise force against the motion of the operator as this could result in potentially dangerous situations.

Important safety instructions

Danger of crushing hands

Danger of crushing feet

Danger! High voltage

No transit during operation

Do not allow children to play or loiter within the opening/closing arc of the operator. Keep transmiters and any other command

device out the reach of children, to prevent operator from being activated by accident.

In the event of anomalous behaviour, stop using the operator immediately.

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