BYOC Build Your Own Clone Phase Royal Kit User manual

Build Your Own Clone
Phase Royal
Kit Instructions
Warranty:
BYOC, LLC guarantees that your kit will be complete and that all parts and
components will arrive as described, functioning and free of defect. Soldering,
clipping, cutting, stripping, or using any of the components in any way voids this
guarantee. BYOC, LLC guarantees that the instructions for your kit will be free of
any majors errors that would cause you to permanently damage any components
in your kit, but does not guarantee that the instructions will be free of typos or
minor errors. BYOC, LLC does not warranty the completed pedal as a whole
functioning unit nor do we warranty any of the individual parts once they have
been used. If you have a component that is used, but feel it was defective prior to
you using it, we reserve the right to determine whether or not the component was
faulty upon arrival. Please direct all warranty issues to:
Return:
BYOC, LLC accepts returns and exchanges on all products for any reason, as long as
they are unused. We do not accept partial kit returns. Returns and exchanges are for the
full purchase price less the cost of shipping and/or any promotional pricing. Return
shipping is the customers responsiblity. This responsibility not only includes the cost of
shipping, but accountability of deliver as well. Please contact

Tech Support:
BYOC, LLC makes no promises or guarantees that you will sucessfully complete your kit
in a satisfactory mannor. Nor does BYOC, LLC promise or guarantee that you will
receive any technical support. Purchasing a product from BYOC, LLC does not entitle
you to any amount of technical support. BYOC, LLC does not promise or guarantee that
any technical support you may receive will be able to resolve any or all issues you may
be experiencing.
That being said, we will do our best to help you as much as we can. Our philosophy at
BYOC is that we will help you only as much as you are willing to help yourself. We
have a wonderful and friendly DIY discussion forum with an entire section devoted to the
technical support and modifications of BYOC kits.
www.buildyourownclone.com/board
When posting a tech support thread on the BYOC forum, please post it in the correct
lounge, and please title your thread appropriately. If everyone titles their threads
“HELP!”, then it makes it impossible for the people who are helping you to keep track of
your progress. A very brief discription of your specific problem will do. It will also
make it easier to see if someone else is having or has had the same problem as you. The
question you are about to ask may already be answered. Here are a list of things that you
should include in the body of your tech support thread:
1. A detailed explanation of what the problem is. (not just, “It doesn’t work, help”)
2. Pic of the top side of your PCB.
3. Pic of the underside of your PCB.
4. Pic that clearly shows your footswitch/jack wiring and the wires going to the PCB
5. A pic that clearly shows your wiring going from the PCB to the pots and any other
switches(only if your kit has non-PC mounted pots and switches)
6. Is bypass working?
7. Does the LED come on?
8. If you answer yes to 6 and 7, what does the pedal do when it is "on"?
9. Battery or adapter.(if battery, is it good? If adapter, what type?)
Also, please only post pics that are in focus. You're only wasting both parties' time if you
post out of focus, low res pics from your cell phone.
Revision Notes:
Rev 1.0 There are no known errors.
Rev 1.1: Replaced 2 ‘47n’ capacitors with electrolytic capacitors. See page 18 for an
explanation.
Copyrights:
All material in this document is copyrighted 2009 by BYOC, LLC

PHASE ROYAL
KIT
INSTRUCTION INDEX
Before You Get Started............................................page 4 - 6
Parts Checklist……………………..............…….....page 7 - 8
Populating the Circuit Board…………...................page 9 - 21
Main PCB Assembly…….........................................page 22 - 24
Wiring........................................................................page 25 - 28
Installing the IC's and Finishing Up.......................page 29
Operation Overview.................................................page 30 - 31
Schematic...................................................................page 32 - 33

Before you get started....
There are a two things about this particular build that you should be aware
of so that you don't get confused when you compare the parts list to the layout on
the PCB.
1. There is a 2.2M resistor that will be inserted into the PCB so that it is standing on end
rather than laying flat like all the other resistors. The PCB will have a “2M2” printed on
it with an arrow pointing to the eyelets on the PCB where this resistor will go. (see page
10 - 11 for instructions)
2. There is an 8 pin dual op amp that goes on the bottom of the PCB.


This is a picture of the top side of the completed PCB assembly to be used as a reference
throughout the build. NOTE: There is a footswitch socket between eyelets “5” and “4”
that is not part of the standard kit.

Parts Checklist for BYOC Phase Royal
Resistors:
2 - 4k7 (yellow/purple/black/brown/brown)
15 - 10k (brown/black/black/red/brown)
10 - 22k (red/red/black/red/brown)
2 - 56k (green/blue/black/red/brown)
4 - 150k (brown/green/black/orange/brown)
3 - 470k (yellow/purple/black/orange/brown)
1 - 1M (brown/black/black/yellow/brown)
1 - 2.2M (red/red/black/yellow/brown
Capacitors:
1 - 220pf ceramic disc (small orange labelled 221)
1 - 10n or .01µfilm (103)
10 - 47n or .047µfilm (473)
1 - 4.7u aluminum electrolytic
3 - 10µf aluminum electrolytic
1 - 100µf aluminum electrolytic
Diodes:
1 - 1N4001 (black plastic with silver stripe)
1 - 1N4733 5.1v Zener (orange glass with black stripe)
Transistors:
1 - 2N5087
6 - 2N5952
IC's:
5 - 4558, TL072 or other dual op amp
5 - 8 pin socket
Trimpots:
1 - 250k

Potentiometers: Be sure to snap off the small tab on the side of each panel mounted
pot.
1 - B100k
linear (Depth knob)
1 - B100k linear (Depth knob)
1 - C500k reverse audio (Speed knob)
2 - B10k audio (Mix & Resonance knobs)
Hardware:
1 - drilled enclosure w/ 4 screws
1 - byoc phase royalPCB
1 - SPDT toggle switch
1 - 3PDT footswitch
4 - knobs
1 - AC adaptor jack
1 - ¼”mono jack
1 - ¼”stereo jack
1 - red LED
1 - battery snap
4 - bumpers
hook-up wire

Populating the Circuit Board
STEP 1: Add the resistors . Resistors are not polarized, so it does not matter which end
goes in which solder pad. Do not add the 2.2M(2M2) resistor yet.

STEP 2: Add the diodes. Be sure to matched the end of the diode with the stripe to the
layout on the PCB. The stripped end should go in the square solder pad. The black
plastic 1N4001 diode goes in the space with no markings. The orange glass 1N4733 5.1v
Zener diode goes in the space marked “5.1v”.
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