Burkert 8644 AirLINE User manual
Operating Instructions
Bedienungsanleitung
Manuel d‘utilisation
Type 8644
AirLINE
With decentralized peripheral system ET200S (Siemens)
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© Bürkert Werke GmbH & Co. KG, 2002 - 2018
Operating Instructions 1805/10_EU-EN_00804729 / Original DE
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Table of ConTenTs
1. OPERATING INSTRUCTIONS ........................................................................................................................................................6
1.1. Symbols ......................................................................................................................................................................................6
2. AUTHORIZED USE .............................................................................................................................................................................7
2.1. Restrictions ...............................................................................................................................................................................7
2.1.1. Explosion protection approval ................................................................................................................ 7
3. BASIC SAFETY INSTRUCTIONS .................................................................................................................................................8
4. GENERAL INFORMATION ................................................................................................................................................................9
4.1. Contact Addresses ................................................................................................................................................................9
4.2. Warranty ......................................................................................................................................................................................9
4.3. Licenses ......................................................................................................................................................................................9
4.4. Information on the Internet ...............................................................................................................................................9
5. SYSTEM DESCRIPTION ................................................................................................................................................................10
5.1. Application area ...................................................................................................................................................................10
5.2. Description of the system ..............................................................................................................................................10
5.3. Structure of the system ...................................................................................................................................................11
5.4. Characteristic features and advantages.................................................................................................................12
5.4.1. Characteristic features of AirLINE .............................................................................................................12
5.4.2. Advantages of AirLINE .....................................................................................................................................12
5.5. Diagram of the valve block ............................................................................................................................................13
5.6. Exploded drawing ...............................................................................................................................................................14
5.6.1. Exploded drawing - add-on dimension 11 mm ................................................................................14
5.6.2. Exploded drawing - add-on dimension 16.5 mm ............................................................................15
6. TECHNICAL DATA .............................................................................................................................................................................16
6.1. Operating Conditions ........................................................................................................................................................16
6.2. Technical data of the entire system ..........................................................................................................................16
6.3. Technical Data of the valve block ..............................................................................................................................17
6.4. Pneumatic data of the connection modules ........................................................................................................19
Type 8644 AirLINE - Siemens
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6.4.1. Dimensioning of the connection modules .........................................................................................19
6.4.2. Performance features from the point of view of the entire system...............................................20
6.5. Electrical Data .......................................................................................................................................................................21
6.5.1. Electronic base module ME02, ME03 / 2-fold monostable ..........................................................21
6.5.2. Electronic base module ME02, ME03 / 4-fold monostable ..........................................................22
6.5.3. Electronic base module ME02, ME03 / 2-fold bistable .................................................................23
6.5.4. Electronic base module ME02 / 2-fold 2 x monostable .................................................................24
6.5.5. Electronic base module ME03 / 3-fold 10 mm monostable .........................................................25
7. STRUCTURE AND FUNCTION OF THE MODULES ........................................................................................................26
7.1. Valve block .............................................................................................................................................................................26
7.1.1. Connection modules / feeds ................................................................................................................26
7.1.2. Valve discs MK03 ....................................................................................................................................27
7.2. Connection modules .........................................................................................................................................................29
7.2.1. Structure of the connection module ...................................................................................................29
7.2.2. Connection modules, pneumatic - on left Type ME02 ...................................................................31
7.2.3. Connection modules, pneumatic - in middle Type ME02 ..............................................................32
7.2.4. Connection modules, pneumatic - on right Type ME02.................................................................33
7.2.5. Connection modules, pneumatic - on left Type ME03 ...................................................................34
7.2.6. Connection modules, pneumatic - in middle Type ME03 ..............................................................35
7.2.7. Connection modules, pneumatic - on right Type ME03.................................................................36
7.3. Electronic base module ...................................................................................................................................................37
7.3.1. General Description ................................................................................................................................37
7.3.2. Electronic base module ME02 / 2-fold monostable .......................................................................39
7.3.3. Electronic base module ME02 / 4-fold monostable .......................................................................40
7.3.4. Electronic base module ME02 / 2-fold bistable ..............................................................................41
7.3.5. Electronic base module ME02 / 2-fold 2 x monostable .................................................................42
7.3.6. Electronic base module ME03 / 2-fold monostable .......................................................................43
7.3.7. Electronic base module ME03 / 4-fold monostable .......................................................................44
7.3.8. Electronic base module ME03 / 3-fold 10 mm monostable .........................................................45
7.3.9. Electronic base module ME03 / 2-fold bistable ..............................................................................46
7.4. Pneumatic base module .................................................................................................................................................47
7.4.1. General Description ................................................................................................................................47
7.4.2. Pneumatic base module with integrated P shut-off ........................................................................48
7.5. Valves ........................................................................................................................................................................................50
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7.5.1. General Description ................................................................................................................................50
8. INSTALLATION ...................................................................................................................................................................................53
8.1. Safety instructions .............................................................................................................................................................53
8.2. Removing the valve block from the top-hat rail .................................................................................................54
8.3. Installing the AirLINE system (e.g. in the control cabinet) ...........................................................................56
8.4. Changing the function module ....................................................................................................................................56
8.5. Fluid Installation ..................................................................................................................................................................57
8.5.1. Pneumatic connections - feed .............................................................................................................58
8.5.2. Removing the plug-in connections......................................................................................................58
8.5.3. Pneumatic connections - valve discs .................................................................................................59
8.6. Electrical Installation .........................................................................................................................................................60
9. MAINTENANCE, TROUBLESHOOTING .................................................................................................................................61
9.1. Safety instructions .............................................................................................................................................................61
9.2. Troubleshooting ...................................................................................................................................................................61
9.3. Maintenance of components ........................................................................................................................................62
9.3.1. UL handling ...............................................................................................................................................62
10. START-UP .............................................................................................................................................................................................63
10.1. Safety instructions .............................................................................................................................................................63
10.2. Fluid start-up .........................................................................................................................................................................63
10.3. Electrical start-up ................................................................................................................................................................63
10.3.1. Selection of the modules in the GSD file ..........................................................................................64
11. PACKAGING AND TRANSPORT ...............................................................................................................................................65
12. STORAGE ..............................................................................................................................................................................................66
13. DISPOSAL ............................................................................................................................................................................................66
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Operating Instructions
1. OPERATING INSTRUCTIONS
The operating instructions describe the entire life cycle of the device. Keep these instructions in a location which is
easily accessible to every user, and make these instructions available to every new owner of the device.
WARNING!
The operating instructions contain important safety information!
Failure to observe these instructions may result in hazardous situations.
• The operating instructions must be read and understood.
1.1. Symbols
DANGER!
Warns of an immediate danger!
• Failure to observe the warning will result in a fatal or serious injury.
WARNING!
Warns of a potentially dangerous situation!
• Failure to observe the warning may result in serious injuries or death.
CAUTION!
Warns of a possible danger!
• Failure to observe this warning may result in a moderate or minor injury.
NOTE!
Warns of damage to property!
• Failure to observe the warning may result in damage to the device or the equipment.
Indicates important additional information, tips and recommendations.
Refers to information in these operating instructions or in other documentation.
→designates a procedure which you must carry out.
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Authorized use
2. AUTHORIZED USE
Non-authorized use of the AirLINE may be dangerous to people, nearby equipment and the
environment.
• The device is designed for use in an environment where there is a risk of explosion. Pneumatically operated
devices may be used for control.
• Do not use the device outdoors unprotected.
• Use according to the authorized data, operating conditions and conditions of use specified in the contract
documents and operating instructions. These are described in the chapter entitled “6. Technical Data”.
• The device may be used only in conjunction with third-party devices and components recommended and
authorized by Bürkert.
• Do not supply the medium connectors of the system with aggressive or flammable mediums.
• Do not physically stress the housing (e.g. by placing objects on it or standing on it).
• Correct transportation, correct storage and installation and careful use and maintenance are essential for reli-
able and faultless operation.
• Use the device only as intended.
2.1. Restrictions
If exporting the system/device, observe any existing restrictions.
2.1.1. Explosion protection approval
The explosion protection approval is only valid if you use the modules and components authorized by Bürkert, as
described in these operating instructions.
The electronic modules may only be used in combination with the pneumatic valve types that have been approved
by Bürkert. Otherwise, the Ex approval will expire!
If you make unauthorized changes to the system, the modules or components, the explosion protection approval
will also be terminated.
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Basic Safety Instructions
3. BASIC SAFETY INSTRUCTIONS
These safety instructions do not make allowance for any:
• Contingencies and events which may arise during the installation, operation and maintenance of the devices.
• Local safety regulations – the operator is responsible for observing these regulations, also with reference to the
installation personnel.
Danger – high pressure!
• Before dismounting pneumatic lines and valves, turn off the pressure and vent the lines.
Risk of electric shock!
• Before reaching into the device or the equipment, switch off the power supply and secure to prevent
reactivation!
• Observe applicable accident prevention and safety regulations for electrical equipment!
Risk of burns/risk of fire if used continuously through hot device surface!
• Keep the device away from highly flammable substances and media and do not touch with bare hands.
General hazardous situations.
To prevent injury, ensure:
• That the system cannot be activated unintentionally.
• Installation and repair work may be carried out by authorized technicians only and with the appropriate tools.
• After an interruption in the power supply or pneumatic supply, ensure that the process is restarted in a defined
or controlled manner.
• The device may be operated only when in perfect condition and in consideration of the operating instructions.
• Note that pipes and valves must not become detached in systems which are under pressure.
• Before reaching into the system, always switch off the power supply!
• Design the pressure supply with the largest possible volume to prevent a pressure drop when the system is
switched on.
• The general rules of technology apply to application planning and operation of the device.
NOTE!
Operate system with direct current only!
To prevent damage to the system, use only direct current for the system power supply.
Prevent a pressure drop!
To prevent a pressure drop, design the system pressure supply with the largest possible volume.
Electrostatic sensitive components / assemblies!
The device contains electronic components which react sensitively to electrostatic discharge (ESD). Contact
with electrostatically charged persons or objects is hazardous to these components. In the worst case scenario,
they will be destroyed immediately or will fail after start-up.
• Observe the requirements in accordance with EN 61340-5-1 and 5-2 to minimize or avoid the possibility of
damage caused by sudden electrostatic discharge!
• Also, ensure that you do not touch electronic components when the power supply voltage is present!
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General Information
4. GENERAL INFORMATION
4.1. Contact Addresses
Germany
Bürkert Fluid Control Systems
Sales Center
Chr.-Bürkert-Str. 13-17
D-74653 Ingelfingen
Tel. + 49 (0) 7940 - 10 91 111
Fax + 49 (0) 7940 - 10 91 448
E-mail: [email protected]
International
Contact addresses can be found on the final pages of the printed operating instructions.
And also on the Internet at: www.burkert.com
4.2. Warranty
The warranty is only valid if the device is used as intended in accordance with the specified application conditions.
4.3. Licenses
The approval rating on the Bürkert labels refers to Bürkert products. To ensure that the complete valve cluster is
authorized, a gateway with a Type Examination Certificate must also be used. In this case a valve cluster can be
expanded up to 64 valves with authorized, type-tested units.
4.4. Information on the Internet
The operating instructions and data sheets for Type 8644 can be found on the Internet at:
www.burkert.com
Technical data, configuration files and a detailed description on the ET200S system and associated terminal
and electronic modules from Siemens can be found on the homepage:
www.automation.siemens.com ET200S
Bürkert has no influence on the reliability of this homepage or on technical or presentation changes to the
linked pages.
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System Description
5. SYSTEM DESCRIPTION
5.1. Application area
The AirLINE system is designed for decentralized use in industrial environments. Electronics and fluidics can be
combined particularly easily and efficiently thanks to the modular design.
DANGER!
Danger of explosion!
If systems in the explosion-protected area are installed in a control cabinet, the following requirements must be met:
• The control cabinet must be authorized for use in the explosion-protected area.
• The control cabinet must be large enough to allow the resulting lost heat to be dissipated in a suitable man-
ner to the outside.
• The internal temperature of the control cabinet must not exceed the max. permitted ambient temperature for
the device.
Risk of electric shock!
• Before reaching into the device or the equipment, switch off the power supply and secure to prevent
reactivation!
• Observe applicable accident prevention and safety regulations for electrical equipment!
5.2. Description of the system
Figure 1: Type 8644 AirLINE Siemens
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Type 8644
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