Broil King D3-1 User manual

B100691-0-0103 Page 1

DELUXE "D" GAS GRILL

OWNER’SMANUAL

D3-1 AND D4-1 MODELS

B100691-0-0103

OPTIONAL ACCESSORIES SHOWN

Page 2 B100691-0-0103

WARNING

REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS. IMPROPER

INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR

PROPERTY DAMAGE. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT AQUALIFIED INSTALLER,

SERVICE AGENCY OR THE GAS SUPPLIER.

IMPORTANT

THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL AND ALL PERSONS

WHO WILL USE AND MAINTAIN THE GRILL. THE INSTALLER SHOULD BE SURE THE MANUAL IS LEFT IN THE

POSSESSION OF THE USER. THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN

USING OR CLEANING THE GRILL AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED.

WARNING

BROILMASTER®GAS GRILLS MUST ONLY USE PROPANE CYLINDERS EQUIPPED WITH AN OVERFILL

PROTECTION DEVICE (OPD). USE ONLY AREPUTABLE PROPANE DEALER WHEN EXCHANGING OR FILLING

CYLINDERS. ANOVERFILLED OR IMPROPERLY FILLED PROPANE CYLINDER CAN BE DANGEROUS.

CAUTION: FOR YOUR SAFETY

IF YOU SMELL GAS: 1. SHUT OFF GAS TO THE APPLIANCE.

2. EXTINGUISH ANY OPEN FLAME.

3. OPEN THE GRILL LID.

4. IFODOR CONTINUES, IMMEDIATELY CALL YOUR GAS SUPPLIER OR

FIRE DEPARTMENT.

5. DONOT TOUCH ELECTRICAL SWITCHES.

CAUTION: FOR YOUR SAFETY

1. DONOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER APPLIANCE.

2. ANLP CYLINDER NOT CONNECTED FOR USE SHALL NOT BE STORED IN THE VICINITY OF THIS OR ANY

OTHER APPLIANCE.

CAUTION:

PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY

DURING THE UNPACKING, ASSEMBLY AND INSTALLATION.

B100691-0-0103 Page 3

Congratulations!Congratulations!

Congratulations!

Welcome to the beauty, durability, and prestige of a DELUXE

GAS GRILL by BROILMASTER®. With award-winning excellence

built into every feature and durability that surpasses other

Deluxe gas grills, BROILMASTER has manufactured the ultimate

gas grill for discriminating outdoor chefs for over 30 years.

At Broilmaster, we continually strive to enhance the

performance and quality of our products for your grilling

enjoyment. Every effort will be made to ensure that

Broilmaster continues to be

your choice

as the Deluxe grill of

the future.

Whether you are at the lake or in the privacy of your own

backyard, the BROILMASTER®DELUXE GAS GRILL performs far

beyond the ordinary and is designed to provide your family

with years of outdoor cooking pleasure.

Thank You!Thank You!

Thank You!

Broilmaster

isaregisteredtrademarkof

Empire Comfort Systems, Inc.

918 Freeburg Ave.

Belleville, Illinois 62220

Telephone 800-851-3153

Page 4 B100691-0-0103

ModelNo. Dealer

SerialNo. Dealer Phone No.

GasType: Propane Natural Date of Purchase

Your Broilmaster®Deluxe Gas Grill is identified by model number, serial number, and

gas type. This information is provided on a product identification label located on the

grill’s control panel. For your convenience, complete this section for future reference

whencontacting yourdealer.

Hardware Package............................................................................................................. 5

Parts Diagram .................................................................................................................... 5

List......................................................................................................................................

Grill Assembly ............................................................................................................... 7-11

Propane Gas Grills...................................................................................................... 12-14

Gas Conversion ............................................................................................................... 15

Natural Gas Grills............................................................................................................. 16

Operation- Propane & Natural Grills ........................................................................... 17-18

Maintenance........................................................................................................................ 19

Troubleshooting................................................................................................................... 20

Notes................................................................................................................................... 21

Warranty......................................................................................................................... 22-23

CONGRATULATIONS!

You have chosen the finest grill for your outdoor cooking pleasure. Please take time to

read this entire manual before assembling your Deluxe Broilmaster®gas grill.

TABLE OF CONTENTS

B100691-0-0103 Page 5

Hardware Package

Page 6 B100691-0-0103

PARTS DIAGRAM

All repair part orders should be placed through your local Broilmaster®dealer. To locate a dealer in

yourarea,contactBroilmasterCustomerServiceat 800-851-3153 •WWW.broilmaster.com. Toensure

prompt and accurate service, please provide the following information when placing a repair part

order: Model Number, Serial Number, Part Name, Part Number, and Quantity of parts needed.

B100691-0-0103 Page 7

DELUXE "D" SERIES PARTS LIST

Index Part Description D3BL-1 D4BL-1

1 Grill Body Top (with Heat Indicator, Hinge and Bridge Pins) B100453 B0 3286

1 Grill Body Top (casting only) B100456 B0 6621

2 Heat Indicator (stainless) B0 6625 B0 6625

3 Lid Handle (painted) B100601 B100601

4 Foam Grip B0 309 B0 309

5 Retract-A-Rack (chrome) B100594 B060 5

6 Cooking Grid (set of 3) DPP11 DPP12

6 Cooking Grid (single) B100468 B10049

Briquette Bag B058122 B058122

8 Briquette Rack B063066 B06 449

9 Burner Assembly DPP101 DPP102

10 Radiation Shield (Heat & Wind Deflector) DPP6SS DPP6SS

11 Bridge Pin B05 805 B05 805

12 Hinge Pin B05 804 B05 804

13 Collector Box B100446 B100446

14 Collector Box Spacer B069 43 B069 43

15 Ignitor Grounding Lug B069 4 B069 4

16 Ignitor Ground Wire B0 2684 B0 2684

1 Hose & LPG Regulator B069 56 B069 56

18 Valve Knob - Black B0 0084 B0 0084

19 Control Panel Shield B100 30 B100 31

20 Control Panel Assembly (with label) B100 53 B100 54

20 Control Panel Label (not shown) B0 2686 B0 219

21 Shelf Pin B0 3963 B0 3963

22 Valve - LPG B0 6 90 B0 6 90

22 Valve - NAT B0 6 89 B0 6 89

23 Electronic Ignitor B0 2218 B0 2218

24 Grill Body Bottom (with Hinge and Bridge Pins) B100460 B0 328

24 Grill Body Bottom (casting only) B100463 B0 6622

25 Manifold - LPG (includes orifice) B069002 B069002

25 Manifold - NAT (includes orifice) B069003 B069003

26 Manifold Mounting Plate B10051 B10051

2 Orifice - LPG (#55 drill) B056649 B056649

2 Orifice - NAT (#48 drill) B05664 B05664

28 Hardware Package - LPG (not shown) B100544 B100544

28 Hardware Package - NAT (not shown) B100543 B100543

Page 8 B100691-0-0103

GRILL ASSEMBLY

Recommended Tools

These items are recommended for the assembly

of your grill:

•Phillips screwdriver

•Adjustable wrench set

•Socket set

•Soapy water solution (to test for leaks)

•Liquid soap (for foam grip)

Grill Mountings

Assemble your base option before assembling

your Broilmaster®grill head.

Refer to the Broilmaster®Cart, Base, and Post

instructions provided with each accessory for

assembly, installation, and mounting procedures.

Before You Begin

All Broilmaster grills require some assembly and

installation. Follow all instructions unless noted

to apply only to other specific models.

If you purchased an accessory with your

Broilmaster, follow the instructions provided with

the accessory for assembly and installation. If

an instruction refers to a step that is not required

for your grill model, please continue to the next

step.

Each step of the installation is illustrated. In

each illustration parts are identified with “Key”

numbers. Key numbers appear in parenthesis

after a part name is mentioned for the first time in

the instructions and are labeled on the

illustrations. You can reference each part by its

key number on the Parts List if you need help in

identifying a part.

Compare the parts found in the shipping

container to the parts list provided. If any parts

are missing contact your Broilmaster®dealer

before beginning assembly.

CAUTION: FOR YOUR SAFETY

PARTS MAY HAVE SHARP EDGES. WEAR LEATHER WORK

GLOVES AND HANDLE PARTS CAREFULLY DURING THE

UNPACKING,ASSEMBLY AND INSTALLATION.

B100691-0-0103 Page 9

GRILL ASSEMBLY

Ignitor Assembly

Slide the collector box spacer (26) and nut

(providedon assembly) onto the collector box

shaft and tighten. FIGURE 1.

Note: Peel protective film from control panel

label before installing ignitor.

Installing the Ignitor

CAUTION: DONOT CUT OR DAMAGE IGNITOR

WIRE.

Carefully thread the end of the ignitor wire

through the center hole in the grill bottom.

Slide the ground lug (25) over the ignitor wire

and fasten with nut provided.

Attach one end of the ground wire (24) to the

terminal on the rear of the electronic ignitor.

Attach the remaining end to the ground lug.

FIGURES 1 AND 2.

Attach ignitor wire to the spark terminal on

the rear of the electronic ignitor.

Nut

FIGURE 1

FIGURE 2

Page 10 B100691-0-0103

GRILL ASSEMBLY

Radiation Shield

Place the radiation shield (10) in the grill bottom

(22). FIGURE 3.

Installing the Burner

Insert the burner assembly (9) into the grill bottom

(22)withtheventuritubesfacingthefrontofthegrill.

FIGURE 4.

Thegasjets from thecontrolvalve will beinsidethe

ends of the venturi tubes when properly installed.

Attach venturi to manifold mounting bracket (15)

with 2-8 x 3/4 Phillips screws. FIGURE 5.

FIGURE 5

FIGURE 3

FIGURE 4

AIR

SHUTTER

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