Brinkmann Elite Series 4685 User manual

3067441

Elite Series

4685

Natural Gas

Conversion Kit

PROFESSIONAL INSTALLATION MANUAL

WARNING

HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND

INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND

INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING

DEATH OR PROPERTY DAMAGE.

ASSEMBLY AND OPERATING INSTRUCTIONS

SAVE THIS MANUAL FOR FUTURE REFERENCE

NOTICE TO

PROFESSIONAL INSTALLER:

LEAVE THESE INSTRUCTIONS WITH

THE GRILL OWNER FOR FUTURE

REFERENCE.

THIS NATURAL GAS CONVERSION KIT CAN BE USED ONLY WITH

MODEL 810-4685-0 PRO SERIES GRILL

WE WANT YOU TO USE YOUR CONVERSION KIT FOR YOUR GRILL AS SAFELY AS

POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT THE

ATTENTION TO POSSIBLE HAZARDS AS THE GRILL IS CONVERTED AND USED AS A

NATURAL GAS GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL

PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE CONVERTING AND OPERATING YOUR GRILL.

DANGER

IMPORTANT SAFETY

WARNINGS

FOR YOUR SAFETY:

IF YOU SMELL GAS:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open the Lid.

4. If odor continues, leave the area and immediately call your gas supplier or your fire department.

FOR YOUR SAFETY:

1. DO NOT store or use gasoline or other liquids with flammable vapors in the vicinity of this or

any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other

appliance to avoid the possibility of explosion.

WARNING

Installer Company

or Service Name: __________________________________________________________

________________________________________________________________________

Technician Name: __________________________________________________________

Installation Date: __________________________________________________________

Failure to follow the instructions as written, or installation by other than a trained

professional, will void all manufacturer warranties.

General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Installation Information and Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–14

Connecting to Natural Gas Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Leak Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15–18

Pre-start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Lighting Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19–21

Operating Grill and Helpful Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22–26

Warranty Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

TABLE OF CONTENTS

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and

carefully follow all of the messages.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

WARNING

This conversion kit shall be installed by a professional service technician in accordance with

the manufacturer's instructions as specified by the codes and requirements of the authority

having jurisdiction. The information in these instructions must be followed to minimize the risk

of fire or explosion or to prevent property damage, personal injury or death. The qualified

service agency performing this conversion assumes responsibility for the proper conversion

of the appliance of this kit.

Model Number: ____________________________________________________________

Serial Number: ____________________________________________________________

Date Purchased: __________________________________________________________

IMPORTANT: Fill out product record information below.

A replacement Rating Label is provided with this kit and needs to be applied when the

conversion is completed.

WARNING

• Never use liquid propane gas in a unit designed for natural gas.

• Never use charcoal briquets or lighter fluid in a gas grill.

• Leak test all connections before first use, even if grill was purchased fully assembled.

• Never check for leaks using a match or open flame.

CAUTION! Strong odors, colds, sinus congestion, etc. may prevent the detection of natural

gas. Use caution and common sense when testing for leaks.

• Always keep your gas grill free and clear of gasoline, paint thinner, or other flammable vapors

and liquids or combustible materials.

• Always check the grill prior to each use as indicated in the "Pre-Start Check List" section of this

manual.

• DO NOT use back rotisserie burner when main burners are in use.

•DO NOT obstruct the flow of combustion or ventilation air.

• Never place more than 15 pounds on the side burner. DO NOT lean on the side burner shelf.

• Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.

• DO NOT leave the grill unattended while in use.

• DO NOT allow the gas hose to come in contact with hot surfaces.

• DO NOT allow grease from drain hole to fall on hose.

• Keep any electrical supply cords away from water or heated surfaces.

• Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your local

authority to determine proper size and type.

• For household use only. DO NOT use this grill for anything other than its intended purpose.

• DO NOT use while under the influence of drugs or alcohol.

• Grill is hot when in use. To avoid burns:

• DO NOT attempt to move the grill.

• Lock the wheels so the unit does not accidentally move.

• Wear protective gloves or oven mitts.

• DO NOT touch any hot grill surfaces.

• DO NOT wear loose clothing or allow hair to come in contact with grill.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.

FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS

MANUAL COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

GENERAL WARNINGS

WARNING

INSTALLATION INFORMATION:

The installation of this appliance must be in accordance with:

All applicable local codes, or in the absence of local codes, either:

• National Fuel Gas Code ANSI Z223.1 NFPA 54

• Natural Gas and Propane Installation Code: CAN/CGA B149.1

• Natural Gas Installation Code: CAN/CGA B149.1 (Canada)

This kit converts your grill for natural gas use at 7 inch water column supply pressure. To check your

pressure contact your local natural gas company. If the supply pressure is different than 7 inch,

contact a certified plumber for assistance. Not for use with LP gas.

• FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage,

shed or breezeway.

• Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to

prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill

be situated at least 10 feet (3.1 m) from buildings.

• Maintain a minimum clearance of 24 inches (61 cm) between all sides of grill and walls or other

combustible material. DO NOT use grill under overhead unprotected combustible construction.

• DO NOT use or install this grill in or on a recreational vehicle and/or boat.

Connection should be made by a certified plumber. Supply the plumber with a copy of these

instructions. Incorrect connection can result in a gas leak with possibility of fire.

DANGER

Natural Gas Manifold

Natural Gas Side Burner Valve

Natural Gas Rotisserie Burner Orifice

12' Hose with Quick Disconnect Coupler

PARTS BAG CONTENTS

Make sure you have all items listed under PARTS LIST before you begin

the installation process.

Your parts will include:

ASSEMBLY INSTRUCTIONS

YOU MUST BE A LICENSED PLUMBER TO CONVERT THIS GRILL.

READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING OR OPERATING THE CONVERTED GRILL.

The following tools are required to assemble the Elite Series 4685 Conversion Kit:

• Phillips Head Screwdriver

• Adjustable Wrench

(Proof of purchase will be required.)

Inspect contents of the box to ensure all parts are included and undamaged.

FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717.

CAUTION! Some parts may

contain sharp edges.

Wear protective gloves

if necessary.

NOTE: Make sure all control knobs are

in the off position, LP tank valve

is closed and tank is

disconnected from regulator and

removed from grill.

Step 1

Remove hose / regulator from side

burner valve and main burners

manifold by unscrewing hose /

regulator nuts. Remove igniter wire

from electrode.

Step 2

Remove control knobs and bezels

from main control panel. Set aside for

later use.

NOTE: It is helpful to keep the screws

with the components as they

are removed for ease of

reassembly.

Hose / Regulator Nuts

Main Control

Panel Bezels

Igniter Wire

Step 3

Remove M4 X 10mm bolt from side

table front panel and grill body.

Loosen four M6 X15mm bolts

halfway. Lift table up and slide over

bolts. Remove side table from left

side of grill body.

Step 4

Remove M4 X 10mm bolt from side

burner assembly front panel and

grill body. Loosen four M6 X15mm

bolts halfway. Lift side burner

assembly up and slide over bolts.

Remove side burner assembly from

right side of grill body.

Left Side Of Grill

Right Side Of Grill

Step 5

Remove control knob and bezel from side

burner assembly. Remove old burner valve,

then insert the conversion side burner valve

assembly through the hole in the side burner

table base. Firmly seat the valve nozzle into the

burner venturi. Replace side burner bezel with

screws used previously and re-attach side

burner control knob.

Step 6

Remove igniter cap and battery from igniter.

Remove lock nut to allow igniter to hang freely

from control panel.

Step 7

Loosen gas manifold nut.

Igniter Cap Battery Lock Nut

Gas Manifold Nut

Side

Burner

Valve

Burner Venturi

Valve

Nozzle

Side

Burner

Control

Knob

Bezel

Step 8

Remove six bolts from control panel on

both right and left side of grill body.

Step 9

Detach the back rotisserie gas supply

line, by loosening the gas line nut. Let

the supply line hang freely.

NOTE: Bending the hose could damage

the supply line.

Gas Line Nut

Right side

of grill

Left side

of grill

Bolts

Manifold Nut

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