Briggs & Stratton 205400 Series Setup guide

in any form or by any means, electronic or mechanical, including photocopying,

recording or by any information storage and retrieval system, without permission

in writing from Briggs & Stratton Corporation.

PRINTED IN U.S.A.

FORM MS--6359--10/07/2008

REPLACES FORM MS--6359--08/01/2008

FILE IN SECT. 2 OF SERVICE MANUAL

205400

Illustrated Parts List

Model Series

205400

TYPE NUMBERS

0035 through 0563.

TABLE OF CONTENTS

Air Cleaner 5.........................

Alternator 9..........................

Blower Housing/Shrouds 6............

Camshaft 2...........................

Carburetor 4..........................

Controls 7............................

Crankcase Cover 2....................

Crankshaft 2..........................

Cylinder 2............................

Cylinder Head 3......................

Electric Starter 8......................

Exhaust System 5.....................

Flywheel 6............................

Fuel Supply 7.........................

Gasket Set -- Engine 3.................

Gasket Set -- Valve 3..................

Gear Reduction 8.....................

Governor Spring 7....................

Ignition 9.............................

Kit--Carburetor Overhaul 4.............

Lubrication 2.........................

Operator’s Manual 2..................

Piston/Rings/Connecting Rod 2........

Rewind Starter 6......................

Valves 3..............................

Warning Label 2......................

Not for

Reproduction

205400

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

6359--2 Assemblies include all parts shown in frames. 10/07/2008

307

306

552

718

718A

1221

1194

741

146

524

287 842

742

746

220

22 170

998

15B

522

415

847 523

525

219

25 26

529

1058 OPERATOR’S MANUAL 1319 WARNING LABEL

REQUIRED when replacing parts

with warning labels affixed.

Not for

Reproduction

205400

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

6359--3 Assemblies include all parts shown in frames. 10/07/2008

883

868

1026

383

337

1022

914

1100 798

1022

1171

635

51A

33 42

192

1029

1023

1095 VALVE GASKET SET

1022

883

868

51A

358 ENGINE GASKET SET

51A

1022

883

868

176

163

883A

Not for

Reproduction

205400

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

6359--4 Assemblies include all parts shown in frames. 10/07/2008

955

130A

135

117

369

127A

51A

104A

105A

137A

1127A

98A

975A

125A

133A

95A

692

186

127

955

231

276

137

104

105

142

130

633

633A

950

51A

106

975

133

97 109

143

108B

118

633B

141C

108A

141A

108B

633B

WALBRO CARBURETOR NIKKI CARBURETOR

632

977 CARBURETOR GASKET SET

633

276

163

137

51A

105

104

121 CARBURETOR OVERHAUL KIT

633

276

127

51A

137106

633B

97A

633B

109E

121A CARBURETOR OVERHAUL KIT

105A

104A 137A

127A

633B

51A

163

98A

633B

951

633B

109D

633B

141

108A

GHOSTED PARTS ARE NOT SERVICEABLE

AND ARE SHOWN FOR REFERENCE ONLY.

633A

125

633B

109G

231A

176

163

176

108

633

109B109A

633B

108A

141B

633B

109C

51A

122

Not for

Reproduction

205400

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

6359--5 Assemblies include all parts shown in frames. 10/07/2008

53A

161

445

967

161A

425

445A

968B

467

967A

185

163

613A

81 613

677

883

836

971

176

11A

346

412

11C

875

968A

300

832

994

676

883A

425A

968

968C

425

676B

677B

NOTE: This muffler is intended for replacement

purposes only and is not to be used

for retrofitting to engines with different

exhaust systems.

883C

832C

836C

300C

863C

740

740A

819

355

436C

437

1177

Not for

Reproduction

205400

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

6359--6 Assemblies include all parts shown in frames. 10/07/2008

1036 EMISSIONS LABEL

305

732

592 55

1211

1210

459

689

456

597

332

455

1070

1005

1046

608

727A

304

725A

1298 725B

622

728

304A

592

592 55A

1211

1210

459

689

456

597

608A

934

695

37 78

363

1212

1298

298

Not for

Reproduction

205400

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

6359--7 Assemblies include all parts shown in frames. 10/07/2008

211

209

267

265

270

268

269

271

843

663

281

632

621

410

188

668

271A

773

1138

222A

188

616

615

505

562

604 564

227

504

222

616

564A

1230

1404

604A

222B

493B

278

240A

240

958

601

187C

187 187B187A

190

972A 187D

601

957

Not for

Reproduction

205400

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

6359--8 Assemblies include all parts shown in frames. 10/07/2008

277

84 83

272

15A

1051

801

544

310

803

579

802

783

513

510

309

1090

503

415B

79A

86A

88A

80A

82A

415B

277

272

Not for

Reproduction

205400

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

6359--9 Assemblies include all parts shown in frames. 10/07/2008

578

474A

DC ONLY

NOTE: All stators use a No. mounting screw.

1119

NOTE: The proper flywheel part number and/or the alternator magnet size will

determine the alternator type or output. See repair instruction manual

for additional information.

501

526

578

10 -- 16 AMP

474D

641

636

627

575

500

361

664

577 990

892

493A

364A

347A

347

503

361A

347B

920

579

577A

813

627A

578A

990A

892A 500A

356J

356A

356D

356E

356C

356B

356

356L

356K

774

799

493

1052A

697

286B

286

286C

851

334

333

356H

Not for

Reproduction

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

205400

KIncluded in Engine Gasket Set--Ref. No. 358.

DIncluded in Carburetor Overhaul Kit--Ref. No. 121 or 121A.

zIncluded in Carburetor Gasket Set--Ref. No. 977.

∆Included in Valve Gasket Set--Ref. No. 1095.

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

6359--10 Assemblies include all parts shown in frames. 10/07/2008

1 793117 Cylinder Assembly

2 698340 Kit--Bushing/Seal

(Magneto Side)

3K391086S Seal--Oil

(Magneto Side)

5 793009 Head--Cylinder

7K∆694872 Gasket--Cylinder Head

11A 695305 Tube--Breather

Used on Type No(s).

0113, 0126, 0213,

0281, 0303, 0304,

0305, 0307, 0310,

0311.

11C 696796 Tube--Breather

12 K694953 Gasket--Crankcase

13 690360 Screw

(Cylinder Head)

15 691686 Plug--Oil Drain

15A 691682 Plug--Oil Drain

15B 695757 Plug--Oil Drain

Used on Type No(s).

0278.

16 794716 Crankshaft

Used on Type No(s).

0036, 0041, 0100,

0105, 0113, 0114,

0120, 0123, 0125,

0128, 0129, 0132,

0133, 0134, 0136,

0145, 0148, 0150,

0161, 0164, 0167,

0169, 0180, 0185,

0199, 0200, 0201,

0202, 0204, 0209,

0210, 0216, 0227,

0228, 0229, 0236,

0279, 0312, 0536,

0541.

-- -- -- -- -- -- N o t e -- -- -- -- -- --

695817 Crankshaft

Used on Type No(s).

0049, 0050, 0112,

0195, 0212, 0281,

0310, 0311, 0549,

0550.

694678 Crankshaft

Used on Type No(s).

0038, 0116, 0118,

0130, 0140, 0153,

0154, 0159, 0163,

0174, 0175, 0177,

0178, 0179, 0184,

0186, 0187, 0188,

0190, 0191, 0194,

0205, 0207, 0208,

0211, 0214, 0215,

0217, 0232, 0309,

0313, 0538.

695306 Crankshaft

Used on Type No(s).

0126, 0278.

794717 Crankshaft

Used on Type No(s).

0115, 0141, 0168,

0171, 0172, 0173,

0183, 0197, 0198,

0203, 0213, 0280,

0299, 0303, 0304,

0306, 0537, 0542.

695818 Crankshaft

Used on Type No(s).

0035, 0165, 0166,

0196, 0307, 0535.

696512 Crankshaft

Used on Type No(s).

0121, 0230, 0301.

794720 Crankshaft

Used on Type No(s).

0305, 0533, 0563.

17 695434 Bearing--Ball

18 791412 Cover--Crankcase

-- -- -- -- -- -- N o t e -- -- -- -- -- --

792139 Cover--

Crankcase

Used on Type No(s).

0049, 0050, 0112,

0195, 0212, 0281,

0310, 0311, 0549,

0550.

791965 Cover--

Crankcase

Used on Type No(s).

0100, 0113, 0121,

0129, 0133, 0140,

0161, 0177, 0178,

0179, 0188, 0191,

0194, 0202, 0203,

0205, 0208, 0209,

0210, 0214, 0215,

0217, 0230, 0236,

0299, 0301, 0309.

19 698340 Kit--Bushing/Seal

(PTO Side)

20 K391086S Seal--Oil

(PTO Side)

21 281658S Cap--Oil Fill

22 695174 Screw

(Crankcase

Cover/Sump)

23 794814 Flywheel

-- -- -- -- -- -- N o t e -- -- -- -- -- --

695485 Flywheel

Used on Type No(s).

0041, 0050, 0112,

0118, 0123, 0148,

0150, 0169, 0172,

0174, 0180, 0185,

0186, 0198, 0204,

0210, 0216, 0229,

0303, 0311, 0312,

0313, 0533, 0541,

0542, 0550.

24 222698S Key--Flywheel

25 792117 Piston Assembly

(Standard)

-- -- -- -- -- -- N o t e -- -- -- -- -- --

792144 Piston

Assembly

(.020” Oversize)

26 792026 Ring Set

(Standard)

(Used After Code Date

05101100).

-- -- -- -- -- -- N o t e -- -- -- -- -- --

694004 Ring Set

(Standard)

(Used Before Code

Date 05101200).

792073 Ring Set

(.020” Oversize)

(Used After Code Date

05101100).

694008 Ring Set

(.020” Oversize)

(Used Before Code

Date 05101200).

27 690975 Lock--Piston Pin

28 696581 Pin--Piston

29 694691 Rod--Connecting

30 694692 Dipper--Connecting

Rod

32 690976 Screw

(Connecting Rod)

33 499596 Valve--Exhaust

34 792200 Valve--Intake

35 694865 Spring--Valve

(Intake)

Not for

Reproduction

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