Briggs & Stratton 100600 Series Setup guide

in any form or by any means, electronic or mechanical, including photocopying,

recording or by any information storage and retrieval system, without permission

in writing from Briggs & Stratton Corporation.

PRINTED IN U.S.A.

FORM MS−3513−05/23/2007

REPLACES FORM MS−3513−04/27/2007

FILE IN SECT. 2 OF SERVICE MANUAL

100600

Illustrated Parts List

100600

Direct Overhead Valve

TYPE NUMBERS

0015, 0025, 0100, 0110, 0111, 0112,

0115, 0116, 0118, 0119, 0120, 0121,

0122, 0123, 0124, 0126, 0771.

TABLE OF CONTENTS

Air Cleaner 4. . . . . . . . . . . . . . . . . . . . . . . . .

Blower Housing 5. . . . . . . . . . . . . . . . . . . .

Brake 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cam Gear 2. . . . . . . . . . . . . . . . . . . . . . . . . .

Carburetor 3. . . . . . . . . . . . . . . . . . . . . . . . .

Carburetor Overhaul Kit 7. . . . . . . . . . . . .

Controls 3. . . . . . . . . . . . . . . . . . . . . . . . . . .

Crankcase Cover/Sump 3. . . . . . . . . . . . .

Crankshaft 2. . . . . . . . . . . . . . . . . . . . . . . . .

Cylinder 2. . . . . . . . . . . . . . . . . . . . . . . . . . .

Cylinder Head 2. . . . . . . . . . . . . . . . . . . . . .

Electric Starter 6. . . . . . . . . . . . . . . . . . . . .

Engine/Valve Gasket Sets 7. . . . . . . . . . .

Exhaust 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Flywheel 5. . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Supply 4. . . . . . . . . . . . . . . . . . . . . . . .

Governor Spring 3. . . . . . . . . . . . . . . . . . . .

Ignition 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lubrication 2. . . . . . . . . . . . . . . . . . . . . . . . .

Piston/Rings/Connecting Rod 2. . . . . . .

Rewind Starter 5. . . . . . . . . . . . . . . . . . . . .

100600

3513−2 Assemblies include all parts shown in frames. 05/23/2007

32A

27 3

337

1023

1022

1264

1263

1375

1376

404

616

914

741

383

718

635

505

227

562

615

332A

332

SAE

METRIC

371

238

1022

787 793

793

868

883

1058 OPERATOR’S MANUAL 1319 WARNING LABEL

REQUIRED when replacing parts

with warning labels affixed.

100600

3513−3 Assemblies include all parts shown in frames. 05/23/2007

365

125

122

222

843

104

133

137

975

105

955

163

125A

117

118

276

623

104

133

137

975

105

955

163

117A

276

118A

209

202

216

883

291

883

621

847

523

525

524

177

100600

3513−4 Assemblies include all parts shown in frames. 05/23/2007

445

163

976

1395

875

425

968

968A

968B

972

670

1059

957

635

875A

851

333

334

356

957A

535

601

578

265

267

187

100600

3513−5 Assemblies include all parts shown in frames. 05/23/2007

608

304

662A

662

592

613

300

363

883

291

832 836

836

922

923 745

883

621

969

332A

METRIC

332

SAE

857

942

300A

613

832A

836

236

23A

925

921

1208

300B

81 613

216

922

923A

621

37A

100600

3513−6 Assemblies include all parts shown in frames. 05/23/2007

474

309

578A

1009

1119

910

937 742

783

783A

513

100600

3513−7 Assemblies include all parts shown in frames. 05/23/2007

1036 EMISSIONS LABEL 1058 OPERATOR’S MANUAL

358 ENGINE GASKET SET

VALVE GASKET SET1095

CARBURETOR OVERHAUL KIT

121

1022

163

883

104

105

137

868

163

276

623

100600

3513−8 Assemblies include all parts shown in frames. 05/23/2007

1 793508 Cylinder Assembly

3 299819S Seal−Oil

(Magneto Side)

4 793509 Sump−Engine

5 793502 Head−Cylinder

7 793455 Gasket−Cylinder Head

9 793439 Gasket−Breather

11 793447 Tube−Breather

12 793445 Gasket−Crankcase

(.015” Thick)

(Standard)

13 793451 Screw

(Cylinder Head)

(M8x71.0mm Long)

15 691680 Plug−Oil Drain

16 793426 Crankshaft

Used on Type No(s).

0025, 0100, 0121,

0122, 0771.

−−−−−−− Note −−−−−

793615 Crankshaft

Used on Type No(s).

0015, 0115, 0118,

0123.

793429 Crankshaft

Used on Type No(s).

0110, 0111, 0124,

0126.

793616 Crankshaft

Used on Type No(s).

0112, 0116, 0119,

0120.

20 399781S Seal−Oil

(PTO Side)

22 793450 Screw

(Crankcase

Cover/Sump)

(40.5mm)

23 793489 Flywheel

Used on Type No(s).

0015, 0025, 0100,

0110, 0111, 0112,

0115, 0119, 0121,

0122, 0123, 0124,

0126, 0771.

23A 793619 Flywheel

Used on Type No(s).

0116, 0120.

−−−−−−− Note −−−−−

793682 Flywheel

Used on Type No(s).

0118.

24 222698S Key−Flywheel

25 793519 Piston Assembly

(Standard)

−−−−−−− Note −−−−−

793518 Piston

Assembly

(.020” Oversize)

26 793435 Ring Set

(Standard)

−−−−−−− Note −−−−−

793517 Ring Set

(.020” Oversize)

27 691588 Lock−Piston Pin

28 298909 Pin−Piston

(Standard)

29 793510 Rod−Connecting

32 691664 Screw

(Connecting Rod)

(1 3/32” Long)

32A 695759 Screw

(Connecting Rod)

(1 1/2” Long)

33 793505 Valve−Exhaust

34 793504 Valve−Intake

35 793506 Spring−Valve

(Intake)

36 793506 Spring−Valve

(Exhaust)

37 793473 Guard−Flywheel

Used on Type No(s).

0015, 0025, 0100,

0110, 0111, 0112,

0115, 0118, 0119,

0121, 0122, 0123,

0124, 0126, 0771.

37A 794106 Guard−Flywheel

Used on Type No(s).

0116, 0120.

40 793503 Retainer−Valve

51 692555 Gasket−Intake

58 697316 Rope−Starter

(88 5/8” Long)

60 281434S Grip−Starter Rope

75 691736 Washer

(Flywheel)

78 793480 Screw

(Flywheel Guard)

(M8x14.1mm Long)

81 691740 Lock−Muffler Screw

Used on Type No(s).

0015, 0025, 0100,

0110, 0111, 0112,

0115, 0116, 0118,

0119, 0120, 0121,

0122, 0123, 0124,

0126, 0771.

104 698536 Pin−Float Hinge

Used on Type No(s).

0015, 0025, 0100,

0110, 0111, 0112,

0115, 0116, 0118,

0119, 0120, 0121,

0122, 0123, 0124,

0126, 0771.

105 698537 Valve−Float Needle

Used on Type No(s).

0015, 0025, 0100,

0110, 0111, 0112,

0115, 0116, 0118,

0119, 0120, 0121,

0122, 0123, 0124,

0126, 0771.

117 793466 Jet−Main

(Standard)

Used on Type No(s).

0100.

117A 793694 Jet−Main

(Standard)

Used on Type No(s).

0015, 0025, 0110,

0111, 0112, 0115,

0116, 0118, 0119,

0120, 0121, 0122,

0123, 0124, 0126,

0771.

118 793467 Jet−Main

(High Altitude)

Used on Type No(s).

0100.

118A 793695 Jet−Main

(High Altitude)

Used on Type No(s).

0015, 0025, 0110,

0111, 0112, 0115,

0116, 0118, 0119,

0120, 0121, 0122,

0123, 0124, 0126,

0771.

121 793622 Kit−Carburetor

Overhaul

Used on Type No(s).

0015, 0025, 0100,

0110, 0111, 0112,

0115, 0116, 0118,

0119, 0120, 0121,

0122, 0123, 0124,

0126, 0771.

KEngine Gasket Set−Reference 358 DCarburetor Overhaul Kit−Reference 121

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

100600

3513−9 Assemblies include all parts shown in frames. 05/23/2007

122 793456 Spacer−Carburetor

Used on Type No(s).

0015, 0025, 0100,

0110, 0111, 0112,

0115, 0116, 0118,

0119, 0120, 0121,

0122, 0123, 0124,

0126, 0771.

125 793463 Carburetor

(Primer System)

Used on Type No(s).

0100.

125A 793493 Carburetor

(Ready Start System)

Used on Type No(s).

0015, 0025, 0110,

0111, 0112, 0115,

0116, 0118, 0119,

0120, 0121, 0122,

0123, 0124, 0126,

0771.

133 698539 Float−Carburetor

Used on Type No(s).

0015, 0025, 0110,

0111, 0112, 0115,

0116, 0118, 0119,

0120, 0121, 0122,

0123, 0124, 0126,

0771.

137 698538 Gasket−Float Bowl

Used on Type No(s).

0015, 0025, 0110,

0111, 0112, 0115,

0116, 0118, 0119,

0120, 0121, 0122,

0123, 0124, 0126,

0771.

163 691894 Gasket−Air Cleaner

177 691031 Seal−O Ring

(Dipstick)

Used on Type No(s).

0015, 0025, 0100,

0110, 0111, 0112,

0115, 0116, 0118,

0119, 0120, 0121,

0122, 0123, 0124,

0126, 0771.

187 791766 Line−Fuel

(Cut to

Required Length)

Used on Type No(s).

0015, 0025, 0100,

0110, 0111, 0112,

0115, 0116, 0118,

0119, 0120, 0121,

0122, 0123, 0124,

0126, 0771.

202 793433 Link−Mechanical

Governor

Used on Type No(s).

0015, 0025, 0110,

0111, 0112, 0115,

0116, 0118, 0119,

0120, 0121, 0122,

0123, 0124, 0126,

0771.

−−−−−−− Note −−−−−

793444 Link−

Mechanical Governor

Used on Type No(s).

0100.

209 793427 Spring−Governor

(Yellow)

Used on Type No(s).

0015, 0025, 0100.

−−−−−−− Note −−−−−

793430 Spring−

Governor

(White)

Used on Type No(s).

0110, 0111, 0112,

0115, 0116, 0118,

0119, 0120, 0122,

0123, 0124, 0126,

0771.

793604 Spring−

Governor

(Purple)

Used on Type No(s).

0121.

216 793494 Link−Choke

Used on Type No(s).

0015, 0025, 0110,

0111, 0112, 0115,

0116, 0118, 0119,

0120, 0121, 0122,

0123, 0125, 0126,

0771.

222 793487 Bracket−Control

Used on Type No(s).

0015, 0025, 0100,

0110, 0111, 0112,

0115, 0116, 0118,

0119, 0120, 0121,

0122, 0123, 0124,

0126, 0771.

227 793516 Lever−Governor

Control

236 691826 Link−Lockout

Used on Type No(s).

0015, 0025.

238 793535 Cap−Valve

265 690798 Clamp−Casing

Used on Type No(s).

0015, 0025, 0100,

0111, 0112, 0115,

0116, 0118, 0119,

0120, 0121, 0122,

0124, 0126.

267 691044 Screw

(Casing Clamp)

Used on Type No(s).

0015, 0025, 0100,

0111, 0112, 0115,

0116, 0118, 0119,

0120, 0121, 0122,

0124, 0126.

276 793627 Washer−Sealing

291 793498 Thermostat

Used on Type No(s).

0015, 0025, 0110,

0111, 0112, 0115,

0116, 0118, 0119,

0120, 0121, 0122,

0123, 0124, 0126,

0771.

300 793468 Muffler

Used on Type No(s).

0100.

300A 793496 Muffler

Used on Type No(s).

0015, 0025, 0110,

0111, 0119, 0121,

0122, 0123, 0124,

0126, 0771.

300B 793679 Muffler

Used on Type No(s).

0112, 0115, 0116,

0118, 0120.

304 793486 Housing−Blower

Used on Type No(s).

0015, 0025 0100,

0110, 0111, 0112,

0115, 0118, 0119,

0121, 0122, 0123,

0124,0126, 0771.

−−−−−−− Note −−−−−

794105 Housing−

Blower

(Electric Start)

Used on Type No(s).

0116, 0120.

309 794102 Motor−Starter

Used on Type No(s).

0116, 0120.

KEngine Gasket Set−Reference 358 DCarburetor Overhaul Kit−Reference 121

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

100600

3513−10 Assemblies include all parts shown in frames. 05/23/2007

332 690662 Nut

(Flywheel)

(SAE)

(.625−18 I.D.)

332A 792723 Nut

(Flywheel)

(Metric)

(M16x1.5mm I.D.)

333 793449 Armature−Magneto

334 793454 Screw

(Magneto Armature)

337 692051 Plug−Spark

Used on Type No(s).

0015, 0100, 0121.

−−−−−−− Note −−−−−

692720 Plug−Spark

Used on Type No(s).

0025, 0110, 0111,

0112, 0115, 0116,

0118, 0119, 0120,

0122, 0123, 0124,

0126, 0771.

356 692390 Wire−Stop

Used on Type No(s).

0100, 0110, 0111,

0112, 0115, 0116,

0118, 0119, 0120,

0121, 0122, 0123,

0124, 0126, 0771.

358 793623 Gasket Set−Engine

363 19069 Puller−Flywheel

365 793458 Screw

(Carburetor)

(27.0mm)

371 794574 Gear−Cam

383 19374S Wrench−Spark Plug

404 690272 Washer

(Governor Crank)

425 793460 Screw

(Air Cleaner Cover)

(36.2mm)

445 792038 Filter−Air Cleaner

Cartridge

474 794103 Alternator

Used on Type No(s).

0116 0120.

505 793515 Nut

(Governor

Control Lever)

513 692358 Clutch−Drive

Used on Type No(s).

0116, 0120.

523 793475 Dipstick

Used on Type No(s).

0015, 0025, 0100,

0110, 0111, 0112,

0115, 0116, 0118,

0119, 0120, 0121,

0122, 0123, 0124,

0126, 0771.

524 793476 Seal−Dipstick Tube

Used on Type No(s).

0015, 0025, 0100,

0110, 0111, 0112,

0115, 0116, 0118,

0119, 0120, 0121,

0122, 0123, 0124,

0126, 0771.

525 793477 Tube−Dipstick

Used on Type No(s).

0015, 0025, 0100,

0110, 0111, 0112,

0115, 0116, 0118,

0119, 0120, 0121,

0122, 0123, 0124,

0126, 0771.

535 793676 Filter−

Air Cleaner Foam

Used on Type No(s).

0015, 0025, 0771.

562 793514 Bolt

(Governor

Control Lever)

578 398153 Wire Assembly

Used on Type No(s).

0015, 0025.

578A 794104 Wire Assembly

Used on Type No(s).

0116, 0120.

592 793481 Nut

(Rewind Starter)

601 791850 Hose−Clamp

Used on Type No(s).

0015, 0025, 0100,

0110, 0111, 0112,

0115, 0116, 0118,

0119, 0120, 0121,

0122, 0123, 0124,

0126, 0771.

608 793470 Starter−Rewind

Used on Type No(s).

0015, 0025, 0100,

0110, 0111, 0112,

0115, 0116, 0118,

0119, 0120, 0121,

0122, 0123, 0124,

0126, 0771.

613 793469 Screw

(Muffler)

Used on Type No(s).

0100.

−−−−−−− Note −−−−−

793495 Screw

(Muffler)

Used on Type No(s).

0015, 0025, 0110,

0111, 0119, 0121,

0122, 0123, 0124,

0126, 0771.

793680 Screw

(Muffler)

Used on Type No(s).

0112, 0115, 0116,

0118, 0120.

615 690340 Retainer−Governor

Shaft

616 793448 Crank−Governor

621 692310 Switch−Stop

Used on Type No(s).

0015, 0025, 0100,

0110, 0111, 0112,

0115, 0116, 0118,

0119, 0120, 0121,

0122, 0123, 0124,

0771.

623 793628 Seal−O Ring

(Carburetor Spacer)

635 66538S Boot−Spark Plug

662 793478 Stud

(Rewind Starter)

(M5x32.9mm Long)

Used on Type No(s).

0015, 0025, 0100,

0110, 0111, 0112,

0115, 0116, 0118,

0119, 0120, 0121,

0122, 0123, 0124,

0126, 0771.

662A 793479 Stud

(Rewind Starter)

(M5x49.6mm Long)

Used on Type No(s).

0015, 0025, 0100,

0110, 0111, 0112,

0115, 0116, 0118,

0119, 0120, 0121,

0122, 0123, 0124,

0162, 0771.

KEngine Gasket Set−Reference 358 DCarburetor Overhaul Kit−Reference 121

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

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