Briggs & Stratton 09A400 Series Setup guide

Not for

Reproduction

in any form or by any means, electronic or mechanical, including photocopying,

recording or by any information storage and retrieval system, without permission

in writing from Briggs & Stratton Corporation.

PRINTED IN U.S.A.

FORM MS--5652--04/08/2009

REPLACES FORM MS--5652--08/07/2008

FILE IN SECT. 2 OF SERVICE MANUAL

09A400

Illustrated Parts List

Model Series

09A400

TYPE NUMBERS

0201 through 0522.

TABLE OF CONTENTS

Blower Housing/Shrouds 5............

Camshaft 2...........................

Carburetor 4..........................

Carburetor Overhaul Kit 4.............

Controls 3............................

Crankcase Cover/Sump 3..............

Crankshaft 2..........................

Cylinder 2............................

Cylinder Head 2.......................

Exhaust System 3.....................

Flywheel 5............................

Gasket Set -- Engine 3.................

Gasket Set -- Valve 3..................

Governor Spring 3....................

Ignition 5.............................

Lubrication 3.........................

Operator’s Manual 2..................

Piston/Rings/Connecting Rod 2........

Rewind Starter 5......................

Warning Label 2......................

Not for

Reproduction

09A400

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

5652 Assemblies include all parts shown in frames. 04/08/2009

552

718

306

307

308

337

635

383

529

870

869

871

415

741

Timing Mark is

an Oval

741A

Timing Mark is

aCircle

718A

741

1330 REPAIR MANUAL1058 OPERATOR’S MANUAL 1319 WARNING LABEL

REQUIRED when replacing parts

with warning labels affixed.

868

Not for

Reproduction

09A400

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

5652 Assemblies include all parts shown in frames. 04/08/2009

523

847

524

842

525

441

287

220

20A

20B

219

562

505

227

209

404

616

614

202

232

268

269

271 270

300

864

883

613

823

358C ENGINE GASKET SET 1095 VALVE GASKET SET

883

524

883

20A

868

Not for

Reproduction

09A400

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

5652 Assemblies include all parts shown in frames. 04/08/2009

633

108

127

692

186

130

633A

104

137

276

109

125

134

133

975

117

365

122

601

918

104

127

134

137

276

633

633A

121 CARBURETOR OVERHAUL KIT

996

472

711

976

Not for

Reproduction

09A400

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

5652 Assemblies include all parts shown in frames. 04/08/2009

334

851

356

333

222

925

1320

772

459

689

456

597

592

1211

1210

608

304

305

1036 EMISSIONS LABEL

363

332

455

309

458

289

188

635

Not for

Reproduction

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

09A400

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

5652--6 Assemblies include all parts shown in frames. 04/08/2009

1 791356 Cylinder Assembly

(Used After Code Date

07090300).

-- -- -- -- -- -- N o t e -- -- -- -- -- --

699088 Cylinder

Assembly

(Used Before Code

Date 07090400).

2 399269 Kit--Bushing/Seal

(Magneto Side)

3 299819S Seal--Oil

(Magneto Side)

5 790169 Head--Cylinder

7 698717 Gasket--Cylinder Head

8 791779 Breather Assembly

(Used After Code Date

05102400).

-- -- -- -- -- -- N o t e -- -- -- -- -- --

699448 Breather

Assembly

(Used Before Code

Date 05102500).

9 695890 Gasket--Breather

10 691666 Screw

(Breather Assembly)

11 691246 Tube--Breather

(Used Before Code

Date 03061200).

12 692218 Gasket--Crankcase

(.015” Thick)

(Standard)

-- -- -- -- -- -- -- N o t e -- -- -- -- --

270895 Gasket--

Crankcase

(.005” Thick)

270896 Gasket--

Crankcase

(.009” Thick)

13 691640 Screw

(Cylinder Head)

14 690361 Stud

(Cylinder Head)

(Use in Position 8)

15 691686 Plug--Oil Drain

16 793156 Crankshaft

18 699096 Cover--Crankcase

20A 299819S Seal--Oil

(PTO Side)

20B 691356 Seal--Oil

(PTO Side)

21 281658S Cap--Oil Fill

22 691129 Screw

(Crankcase

Cover/Sump)

-- -- -- -- -- -- N o t e -- -- -- -- -- --

691128 Screw

(Crankcase

Cover/Sump)

(Used in Positions 1

and 6)

23 699573 Flywheel

Used on Type No(s).

0201, 0202, 0203,

0267, 0522.

24 222698S Key--Flywheel

25 795691 Piston Assembly

(Standard)

(Used After Code Date

08021200).

-- -- -- -- -- -- -- N o t e -- -- -- -- --

795131 Piston

Assembly

(Standard)

(Used After Code Date

07072900 and Before

Code Date 08021300).

790908 Piston

Assembly

(Standard)

(Used Before Code

Date 07073000).

795689 Piston

Assembly

(.020” Oversize)

(Used After Code Date

07072900).

792532 Piston

Assembly

(.020” Oversize)

(Used After Code Date

05051800 and Before

Code Date 07073000).

26 795690 Ring Set

(Standard)

(Used After Code Date

08021200).

-- -- -- -- -- -- -- N o t e -- -- -- -- --

795132 Ring Set

(Standard)

(Used After Code Date

07072900 and Before

Code Date 08021300).

790909 Ring Set

(Standard)

(Used After Code Date

05051800 and Before

Code Date 07073000).

695169 Ring Set

(Standard)

(Used Before Code

Date 05051900).

795688 Ring Set

(.020” Oversize)

(Used After Code Date

08021200).

795134 Ring Set

(.020” Oversize)

(Used After Code Date

05051800 and Before

Code Date 08021300).

695172 Ring Set

(.020” Oversize)

(Used Before Code

Date 05051900).

27 691588 Lock--Piston Pin

28 699659 Pin--Piston

(Standard)

(Used After Code Date

05051800).

-- -- -- -- -- -- N o t e -- -- -- -- -- --

298909 Pin--Piston

(Standard)

(Used Before Code

Date 05051900).

298908 Pin--Piston

(.005” Oversize)

(Used Before Code

Date 05051900).

Not for

Reproduction

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

09A400

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

5652--7 Assemblies include all parts shown in frames. 04/08/2009

29 699655 Rod--Connecting

(Standard)

30 691719 Dipper--Connecting

Rod

32 691664 Screw

(Connecting Rod)

33 497871 Valve--Exhaust

34 296677 Valve--Intake

35 690520 Spring--Valve

(Intake)

36 690520 Spring--Valve

(Exhaust)

37 690463 Guard--Flywheel

Used on Type No(s).

0267.

40 692194 Retainer--Valve

45 691762 Tappet--Valve

46 691998 Camshaft

50 691922 Manifold--Intake

51 273113S Gasket--Intake

54 691689 Screw

(Intake Manifold)

55 692144 Housing--Rewind

Starter

58 697316 Rope--Starter

(88 5/8” Long)

60 691915 Grip--Starter Rope

65 690837 Screw

(Rewind Starter)

73 699850 Screen--Rotating

78 690364 Screw

(Flywheel Guard)

81 691729 Lock--Muffler Screw

95 691636 Screw

(Throttle Valve)

97 496861 Shaft--Throttle

104 691242 Pin--Float Hinge

108 695807 Valve--Choke

109 695729 Shaft--Choke

117 498978 Jet--Main

(Standard)

121 498260 Kit--Carburetor

Overhaul

122 699086 Spacer--Carburetor

125 699103 Carburetor

127 694468 Plug--Welch

130 691203 Valve--Throttle

133 398187 Float--Carburetor

134 398188 Kit--Needle/Seat

137 693981 Gasket--Float Bowl

186 692317 Connector--Hose

188 691637 Screw

(Control Bracket)

202 692351 Link--Mechanical

Governor

209 691858 Spring--Governor

(Yellow)

Used on Type No(s).

0201, 0202, 0203,

0267, 0522.

219 496786 Gear--Governor

220 691724 Washer

(Governor Gear)

222 698681 Bracket--Control

227 691412 Lever--Governor

Control

232 691846 Spring--Governor Link

268 691025 Casing--Control Wire

(Cut To Required

Length)

269 691026 Wire--Control

(Cut To Required

Length)

270 691027 Nut

(Control Wire Casing)

271 691028 Lever--Control

276 271716 Washer--Sealing

287 695733 Screw

(Dipstick Tube)

289 230228S Pin--Starter Grip

300 699565 Muffler

304 699093 Housing--Blower

Used on Type No(s).

0201, 0202, 0203,

0522.

-- -- -- -- -- -- N o t e -- -- -- -- -- --

694144 Housing--

Blower

Used on Type No(s).

0267.

305 692198 Screw

(Blower Housing)

306 690461 Shield--Cylinder

307 691660 Screw

(Cylinder Shield)

308 690462 Cover--Cylinder Head

309 699098 Motor--Starter

Used on Type No(s).

0201, 0202, 0522.

-- -- -- -- -- -- N o t e -- -- -- -- -- --

699455 Motor--Starter

Used on Type No(s).

0203.

332 690662 Nut

(Flywheel)

333 793281 Armature--Magneto

334 691061 Screw

(Magneto Armature)

337 802592S Plug--Spark

Used on Type No(s).

0202E2, 0522.

-- -- -- -- -- -- N o t e -- -- -- -- -- --

697451 Plug--Spark

Used on Type No(s).

0201, 0202E1,

0202E3, 0203, 0267.

356 699576 Wire--Stop

358C 794209 Gasket Set--Engine

363 19069 Puller--Flywheel

365 691688 Screw

(Carburetor)

383 89838S Wrench--Spark Plug

404 691691 Washer

(Governor Crank)

415 693463 Plug

(Cylinder)

441 690484 Bracket--Oil Fill

455 691236 Cup--Flywheel

Used on Type No(s).

0201, 0202, 0203,

0267, 0522.

456 692299 Plate--Pawl Friction

458 699334 Kit--Handle/Rope

459 281505S Pawl--Ratchet

Not for

Reproduction

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

09A400

Illustrations cover a range of engines. Parts shown without corresponding text may not be used on your specific engine.

5652--8 Assemblies include all parts shown in frames. 04/08/2009

472 791534 Knob--Choke Shaft

(Used After Code Date

05042800).

-- -- -- -- -- -- N o t e -- -- -- -- -- --

699100 Knob--Choke

Shaft

(Used Before Code

Date 05042900).

505 691251 Nut

(Governor Control

Lever)

523 791205 Dipstick

524 691876 Seal--Dipstick Tube

525 699090 Tube--Dipstick

529 692187 Grommet

552 690508 Bushing--Governor

Crank

562 92613 Bolt

(Governor Control

Lever)

592 690800 Nut

(Rewind Starter)

597 691696 Screw

(Pawl Friction Plate)

601 791850 Clamp--Hose

608 699105 Starter--Rewind

Used on Type No(s).

0201, 0202, 0203,

0267, 0522.

613 691413 Screw

(Muffler)

614 691620 Pin--Cotter

616 692016 Crank--Governor

633 693867 Seal--Choke/Throttle

Shaft

(Choke)

633A 691321 Seal--Choke/Throttle

Shaft

(Throttle)

635 66538S Boot--Spark Plug

689 691855 Spring--Friction

692 690572 Spring--Detent

711 699470 Screw

(Carburetor Shield)

718 690959 Pin--Locating

(Cylinder)

718A 499047 Pin--Locating

(Crankshaft)

741 791124 Gear--Timing

(Timing Mark is an

Oval {0})

(Used After Code Date

05013000).

741A 691805 Gear--Timing

(Timing Mark is a

Circle {O})

(Used Before Code

Date 05013100).

772 691003 Screw

(Linkage Cover)

823 699554 Screw

(Muffler Adapter)

842 691031 Seal--O Ring

(Dipstick Tube)

847 791204 Dipstick/Tube

Assembly

851 493880S Terminal--Spark Plug

864 699568 Adapter--Muffler

868 697338 Seal--Valve

869 691701 Seat--Valve

(Intake)

870 691702 Seat--Valve

(Exhaust)

871 262001 Bushing--Valve Guide

883 691880 Gasket--Exhaust

918 791880 Hose--Vacuum

925 699097 Cover--Linkage

975 493640 Bowl--Float

976 394281 Primer--Carburetor

996 699099 Shield--Carburetor

1036 Label--Emissions

(Available From A

Briggs & Stratton

Authorized Dealer)

1058 277104 Manual--Operator’s

-- -- -- -- -- -- N o t e -- -- -- -- -- --

277614 Manual--

Operator’s

Used on Type No(s).

0522.

1095 498526 Gasket Set--Valve

1210 499901 Pulley/Spring

Assembly

(Pulley)

1211 499901 Pulley/Spring

Assembly

(Spring)

1320 691105 Nut

(Linkage Cover)

1319 794467 Label--Warning

1330 270962 Repair Manual

Not for

Reproduction

Not for

Reproduction

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