brevini DANA T Series Manual
®
Installation and Maintenance Manual
December 2022
IMM-0020EN
Gearmotors T Series
CONTENTS
The official language chosen by the Product manufacturer is English. No liability is assumed as a result of translations in
other languages not in compliance with the original meaning. In case of conflicting language versions of this document, the
English original prevails. Dana shall not be liable for any misinterpretation of the content here into. Photos and illustrations
might not represent the exact product.
© Copyright 2022 Dana Incorporated
All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means, electronic or oth-
erwise, without prior written approval.
THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE, AND THIS NOTICE MUST REMAIN ON ALL COPIES.
DISCLAIMER
3IMM-0020EN - Installation and Maintenance Manual Dana Incorporated
CONTENTS
1 VERSION TRACKING ....................................................................................................................... 5
1.1 MANUAL APPLICABILITY AND SUPPORTED MODELS ..................................................................... 5
2 HOW TO USE THIS MANUAL .......................................................................................................... 6
3 UNIT DESIGNATION ......................................................................................................................... 7
3.1 DETAILED UNIT DESIGNATION ........................................................................................................... 7
3.2 NAMEPLATE UNIT DESIGNATION ...................................................................................................... 8
4 PART LIST OF STANDARD TYPE GEAR UNITS ............................................................................. 9
4.1 TT...00 TYPES ...................................................................................................................................... 9
4.2 TT...00.K TYPES ................................................................................................................................. 10
4.3 TT...0S TYPES .................................................................................................................................... 11
4.4 TT...0S.K TYPES ................................................................................................................................. 12
5 SAFETY ........................................................................................................................................... 13
5.1 INTENDED USE .................................................................................................................................. 13
5.2 IMPROPER USE ................................................................................................................................. 13
5.3 SAFETY INSTRUCTIONS ................................................................................................................... 14
5.3.1 GENERAL SAFETY INSTRUCTIONS................................................................................................... 14
5.4 TIGHTENING TORQUES .................................................................................................................... 15
5.5 CASE OF FIRE .................................................................................................................................... 16
5.5.1 SUITABLE EXTINGUISHING AGENTS, PROTECTIVE EQUIPMENT................................................... 16
5.5.2 UNSUITABLE EXTINGUISHING AGENTS ........................................................................................... 16
6 THINKS TO CHECK BEFORE THE GEAR UNIT OR GEARED MOTOR IS INSTALLED ............. 17
6.1 TRANSPORTATION ............................................................................................................................ 17
6.2 STORAGE ........................................................................................................................................... 18
7 INSTALLING THE GEAR UNIT ....................................................................................................... 19
7.1 BEFORE YOU START ......................................................................................................................... 19
7.2 CHECK THE SHAFT DIMENSIONS TO FIT ........................................................................................ 19
7.3 CHECK THE AMBIENT TEMPERATURE ............................................................................................ 19
7.4 CHECK THE VOLTAGE SUPPLY ....................................................................................................... 20
7.5 CHECK THE MOUNTING POSITION .................................................................................................22
7.6 USE THE BREATHER PLUG .............................................................................................................. 22
7.7 CHECK THE OIL LEVEL ..................................................................................................................... 22
7.8 CHECK SHAFT ENDS AND MOUNTING FACES ............................................................................... 22
7.9 COVER ABRASIVE AMBIENT ............................................................................................................. 23
7.10 CHECK ACCESSIBILITY TO FILLING, BREATHER AND DRAIN PLUGS .......................................... 23
8 MECHANICAL INSTALLATION ...................................................................................................... 24
8.1 INSTALLING CUSTOMER SHAFT WITH SHOULDER ....................................................................... 25
8.2 INSTALLING CUSTOMER SHAFT WITHOUT SHOULDER ................................................................ 26
8.3 DISASSEMBLING CUSTOMER SHAFT WITH SHOULDER ............................................................... 27
8.4 DISASSEMBLING CUSTOMER SHAFT WITHOUT SHOULDER ........................................................ 28
8.5 SHAFT TIGHTENING TORQUES ........................................................................................................ 29
8.6 ADVISED SHAFT DIMENSIONS AND ACCESSIORIES ..................................................................... 30
8.7 ASSEMBLING CUSTOMER SHAFT WITH SHRINK DISK .................................................................. 31
8.8 DISASSEMBLING CUSTOMER SHAFT WITH SHRINK DISK ............................................................ 33
8.9 ASSEMBLING GEAR UNIT WITH TORQUE ARM .............................................................................. 33
8.10 FITTING OUTPUTSHAFT ELEMENTS ................................................................................................ 36
8.11 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS .................................................................... 36
8.12 FITTING COUPLINGS ........................................................................................................................ 37
4
CONTENTS
Dana Incorporated IMM-0020EN - Installation and Maintenance Manual
9 MAINTENANCE & INSPECTION .................................................................................................... 38
10 LUBRICATION ................................................................................................................................ 39
10.1 OIL TYPES .......................................................................................................................................... 39
10.2 CHANGING THE OIL .......................................................................................................................... 40
10.3 MOUNTING POSITIONS .................................................................................................................... 41
10.4 OIL PLUGS AND OIL QUANTITIES .................................................................................................... 42
11 TROUBLESHOOTING GUIDE ........................................................................................................43
12 DISPOSAL ....................................................................................................................................... 46
12.1 DISPOSAL OF OIL .............................................................................................................................. 46
12.2 DISPOSAL OF SEALING .................................................................................................................... 46
12.3 DISPOSAL OF METAL ........................................................................................................................ 46
5Dana IncorporatedIMM-0020EN - Installation and Maintenance Manual
1 VERSION TRACKING
1.1 MANUAL APPLICABILITY AND SUPPORTED MODELS
File name Revision Date Changes description
IMM-0020EN_Rev.00 Gearmotors T
Series 00 17/10/2022 - Changed layout
IMM-0020EN_Rev.01 Gearmotors T
Series 01 07/12/2022 - Updated "Use the breather plug" page 22
Models
Gearmotors T Series
6Dana Incorporated IMM-0020EN - Installation and Maintenance Manual
2 HOW TO USE THIS MANUAL
Take attention to the following safety and warning signs for proper understanding and quick reference.
Table 1:
Hazard pictograms
Table 2:
The operating instructions contain important information to ensure;
• Trouble-free operation
• Fulfilment of any rights to claim under guarantee
The operating instruction must be kept close to the gearbox and must be available in case it is needed.
This operating instruction is written for T series gear units and is applicable only for T series. If any different type of gearbox is
used please ask Dana Motion Systems Italia S.r.l. for the operating instructions of that type.
This instruction can be used only for standard type geared units of Dana Motion Systems Italia S.r.l.. For special application
and modified gear units ask Dana Motion Systems Italia S.r.l. for validity.
This manual does not cover 94/9/EC compatible gearboxes. For 94/9/EC contact Dana Motion Systems Italia S.r.l..
Indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury.
Indicates an imminently hazardous situation which, if
not avoided, could result in death or serious injury.
Indicates a situation which, if not avoided, may result
in damage to components.
Indicates information which may make product service
easier to perform.
NOTE:
Important Information.
General danger
Electric current
Moving parts
NOTE:
EC Machinery Directive:
Within terms of the EC machinery directive 2006/42/EC, the gearboxes are considered as not autonomous machine, but
as a component to install in machines.
Operation is prohibited within the area of validity of the EC directive, until it has been determined that the machine, in
which this product is installed, corresponds to the regulations within this directive.
DANGER
WARNING
CAUTION
NOTICE
7Dana IncorporatedIMM-0020EN - Installation and Maintenance Manual
3 UNIT DESIGNATION
3.1 DETAILED UNIT DESIGNATION
NOTE:
Detailed TT Series gear units designation for ordering
(This Designation is different from the short nameplate designation)
TT 57 . 00 . K - M1
TT : t
Output Type
00
0X
0S
K :
-:
M1 :
M2 :
M3 :
M4 :
M5 :
M6 :
8
UNIT DESIGNATION
Dana Incorporated IMM-0020EN - Installation and Maintenance Manual
3.2 NAMEPLATE UNIT DESIGNATION
A sample name plate for TT Series
Abreviations:
Serial N.: Serial Number
M.Pos.: Mounting Position
Type Designation;
Serial Number Designation;
10 / 4837
Year of manufacturing / Order Number
NOTE:
Nameplate unit designation is a short abbreviation from the detailed designation.
M. Pos.:
:Oil
Ratio:
:Type
rpm.:Speed
Power : kW
MADE IN TURKEY
Serial N.:
Oil Qty : lt.
TT37.00.K
104837
3.0 19.53
46 M5
VG320 Mineral 4
9Dana IncorporatedIMM-0020EN - Installation and Maintenance Manual
4 PART LIST OF STANDARD TYPE GEAR UNITS
4.1 TT...00 TYPES
NOTE:
Standard TT...00 type basic part diagram. Parts may differ for special applications.
Standard Part List
1Plug
2Plug
3Plug
4Bolt
5 Cover Plate
6Plug
7Plug
8Circlip
9 Mounting Washer
10 Oil Seal
11 Circlip
12 Bearing
13 Washer
14 Gear
15 Output Hollow Shaft
16 Bearing
17 Circlip
18 Oil Seal
19 Key
20 Closing Cap
21 Bearing
22 Gear
23 Key
24 Pinion
25 Bearing
26 Shim
27 Washer
28 Circlip
Standard Part List
29 Closing Cap
30 Oil Seal
31 Bolt
32 Input Shaft Cover
33 Bearing
34 Circlip
35 Key
36 Input Pinion Shaft
37 Bearing
38 Circlip
39 Back Cover
40 Bolt
Standard Part List
10
PART LIST OF STANDARD TYPE GEAR UNITS
Dana Incorporated IMM-0020EN - Installation and Maintenance Manual
4.2 TT...00.K TYPES
NOTE:
Standard TT...00.K type basic part diagram. Parts may differ for special applications.
Standard Part List
1Plug
2Plug
3Plug
4Bolt
5 Cover Plate
6Plug
7Plug
8Circlip
9 Mounting Washer
10 Oil Seal
11 Circlip
12 Bearing
13 Washer
14 Gear
15 Output Hollow Shaft
16 Bearing
17 Circlip
18 Oil Seal
19 Key
20 Closing Cap
21 Bearing
22 Gear
23 Key
24 Pinion
25 Bearing
26 Shim
27 Washer
28 Circlip
Standard Part List
29 Closing Cap
30 Oil Seal
31 Bolt
32 Input Shaft Cover
33 Bearing
34 Circlip
35 Key
36 Input Pinion Shaft
37 Key
38 Bearing
39 Backtop Inner Bush
40 Backstop
41 Backstop Cover
42 Bolt
Standard Part List
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10
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