Braun Corporation Millenium NL Series User manual

Millennium

RNING

Read manual

before installing

or servicing lift.

Failure to do so

may result in

serious bodily

injury and/or

property damage.

ual

Man

"Providing Access to the World"

International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA

1-800-THE LIFT®(574) 946-6153 FAX: (574) 946-4670

Braun NL Series

DOT — Public Use Lift

“DOT — Public Use Lift” verifies that this platform lift meets the

“public use lift” requirements of FMVSS No. 403. This lift may be

installed on all vehicles appropriate for the size and weight of the

lift, but must be installed on buses, school buses, and multi-

purpose passenger vehicles other than motor homes with a gross

vehicle weight rating (GVWR) that exceeds 4,536 kg (10,000 lb).

CA

HZg^Zh

CA

HZg^Zh

Public Use Wheelchair Lifts

Series 03

Service Manual for:

32220 Rev. A

January

2008

Patent #5,261,779

Patent #6,065,924

Patent #6,238,169

Patent #6,464,447

Patent #6,599,079

Patent #6,692,217

Patent #6,739,824

Patents Pending

Patent #5,261,779

Patent #6,065,924

Patent #6,238,169

Patent #6,464,447

Patent #6,599,079

Patent #6,692,217

Patent #6,739,824

Patents Pending

Patent #5,261,779

Patent #6,065,924

Patent #6,238,169

Patent #6,464,447

Patent #6,599,079

Patent #6,692,217

Patent #6,739,824

Patents Pending

Patent #5,261,779

Patent #6,065,924

Patent #6,238,169

Patent #6,464,447

Patent #6,599,079

Patent #6,692,217

Patent #6,739,824

Patents Pending

NL917IB

e5*72/245*95/54*0110*00

1-800-THE LIFT™

BRAUNLIFT.COM™

The Braun Corporation

DOT Public Use Lift MODEL#

Max. Lifting Capacity - 800 lbs.

PATE NT

PENDING- 5,261,779-6,065,924-6,238,169-6,46

4,447-6,599,079-6,692,217-6,739,824

MFG DATE

56 14CG

PUMP CODE CYLINDER

03-00025

SERIAL NUMBER

08/24/05

OWNER'S WARRANTY REGISTRATION

PURCHASED FROM

DATE INSTALLED

NAME

ADDRESS

CITY

TELEPHONE

TO VALIDATE WARRANTY

REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION.

OWNER

STATE ZIP

Sample Warranty/Registration Card

Two Braun Serial No./Series No. identiﬁcation tags (shown below) are posted on the lift.

One I.D. tag is posted on the opposite pump side vertical arm. A second I.D. tag is located

on the opposite pump side tower. Both I.D. tags provide the product identiﬁcation infor-

mation provided on the warranty/registration card. Record the information in the space

provided (or document on a copy). This information must be provided when ﬁling

a warranty claim or ordering parts.

Warranty and Registration Instructions

Immediately upon receiving the lift, examine the

unit for any damage. Notify the carrier at once

with any claims.

Two warranty/registration cards (shown right) are

located in the lift-mounted manual storage pouch.

The sales representative must process one of the

cards. The consumer must ﬁll out the other card

and mail it to The Braun Corporation. The war-

ranty is provided on the back cover of this manual.

The warranty cards must be processed to

activate the warranty.

Congratulations

Model No.

Series No.

Serial No.

Pump Code

Cylinder Code

Date of Manufacture

Sample Serial No./Series No. Identiﬁcation Tag

NL917IB-03-00025-56-14CG

Serial No.Model No. Cylinder Code

Series No. Pump Code

We at The Braun Corporation wish to express our fullest appreciation

on your new purchase. With you in mind, our skilled craftsmen have designed and

assembled the ﬁnest lift available.

This manual provides service-related material. Refer to the FMVSS No. 403

Quick Reference Installation Sheet for installation instructions, operating instructions

and maintenance procedures.

Braun Millennium Series™lifts are built for dependability and will provide years

of pleasure and independence as long as the lift is installed and serviced as speciﬁed

by a Braun certiﬁed technician, and the lift is operated by an instructed person.

Sincerely,

THE BRAUN CORPORATION

Ralph W. Braun

Chief Executive Ofﬁcer

Page 1

Contents

Troubleshooting

Certiﬁcation Checklist Diagnostic Procedures .......2-3

Lift Electrical Schematic .............................................. 4

Lift Wiring Diagram ...................................................... 5

Switch and Sensor Locations ..................................... 6

LCD Lift Codes .............................................................. 7

Hydraulics

Hydraulic Schematic .................................................... 8

Notes .............................................................................. 9

Hydraulics Parts List .................................................. 10

Hydraulics Diagram .....................................................11

Repair Parts

Pump Module

Pump Module Parts List ....................................... 12

Pump Module Diagram ......................................... 13

Lift Exploded Views

42"Floor-to-Ground Lift Models

(NL915IB, NL915FIB, NL918IB, and NL918FIB)

Repair Parts List ................................................... 14

Exploded View........................................................ 15

48"Floor-to-Ground Lift Models

(NL916IB, NL916FIB, NL917IB, NL917FIB,

NL919IB and NL919FIB)

Repair Parts List ................................................... 16

Exploded View........................................................ 17

Notes....................................................................... 18

Page 2

Use the following adjustment procedures should the lift not function as described in the certiﬁcation checklist.

These procedures must be followed in order for the lift to be FMVSS 403/404 compliant.

• Vehicle movement is prevented unless the platform is fully stowed.

1. Verify lift stowed signal - pin 7 on the pump module has a +12 volt signal OR pin 9 has a ground signal

(depends on interlock used).

2. Refer to the interlock installation instructions.

• Lift operation shall be inhibited unless the vehicle is stopped and vehicle movement is prevented.

1. Verify vehicle secure signal (pin 6) has a +12 volt signal.

2. Refer to the interlock installation instructions.

• The platform will not fold/stow when occupied.

1. Position the platform at the ﬂoor level loading position.

2. Loosen the locknut on the dual relief valve adjustment (do not remove locknut). See illustration below.

3. Turn the adjustment screw counter clockwise until the platform does not fold when the Fold button is

pressed.

4. Turn the adjustment screw clockwise in 1/4 turn increments and press the Fold button until the platform

folds completely (Note: return the platform to ﬂoor level position after each attempt to fold the platform).

5. Turn the adjustment screw an additional 1/8 turn after the platform folds successfully.

6. Tighten the locknut without moving the adjustment screw.

7. Verify the platform will not stow while occupied.

• The inner rollstop will not raise if occupied.

- Call Product Support

Platform Relief Valve

Adjustment

(Located beside Backup Pump)

Certiﬁcation Checklist Diagnostic Procedures

Page 3

• The outer barrier will not raise if occupied.

1. Lower the platform to the ground level loading position.

2. Remove the pump cover.

3. Turn the pressure adjustment screw (shown below) counter clockwise until the outer barrier does not raise

when the Up button is pressed.

4. Turn the pressure adjustment screw clockwise in 1/4 turn increments until the outer barrier raises and fully

locks in position when the Up button is pressed. DO NOT turn the pressure adjustment screw beyond this

position.

5. Verify the outer barrier will not raise when occuppied.

6. Reattach the pump cover.

• Verify platform lighting when lift is deployed.

1. Replace bulb(s) in the light housing.

2. Check fuse (5 amp fuse on circuit board; F13)

• An audio warning (and visual warning for public lifts) will activate if the threshold area is occupied when the plat-

form is a least 1" below ﬂoor level.

1. Remove the threshold warning plate

2. Verify the threshold strip switch connectors are connected (see illustration on Page 6)

3. Replace the threshold strip switch

4. Reinstall the threshold warning plate

• Lowering the platform beyond the inner rollstop locking position is allowed only when the inner rollstop is locked

in position.

- Call Product Support.

• Lift platform movement shall be interrupted unless the outer barrier is raised and the outer barrier latch is posi-

tively engaged.

- Call Product Support.

DOWN

FOLD

UNFOLD

Pressure

Adjustment

Screw

Certiﬁcation Checklist Diagnostic Procedures

Page 4

Lift Electrical Schematic

NL917-A3-025.ai

BK(6)

BK(4)

GN(20)

YL(20)

RD(20)

BU(20)

BK(20)

GN(20)

BU(16)

GN(20)

PK(20)

WH(20)

GN(20)

LT. GN / GN(18)

GN(14)

BK(18)

UP/FOLD

SOLENOID

RD (2)

PUMP

RD(14)

CIRCUIT

SENTRY

(CIRCUIT BREAKER)

PLATFORM LIGHTS (OPTION)

RD(4)

RD(2)

HYDRAULIC

(UP)

POWER

STUD

PUMP BODY

GROUND

PUMP BODY

GROUND

RD(20)

DOWN

SOLENOID

BRIDGE

SOLENOID

BATTERY

CHASSIS GROUND

CIRCUIT BREAKER

CONNECTORS

JUNCTION

MOTOR

MICROSWITCH

PRESSURE SWITCH

DIODE

SWITCH

SOLENOID

SYMBOLDESCRIPTION

SOLENOID

NOTE: ALL WIRES ARE 22 GA.

UNLESS OTHERWISE NOTED.

LIFT CONTROL MODULE

LED

COUNTER

MAGNETIC SWITCH

LIGHT

BEEPER

DUAL RELIEF

SOLENOID

INTERLOCK

LED

THRESHOLD

WARNING

LIGHT

THRESHOLD

WARNING

BEEPER

ROLL STOP

RAISED

SENSOR

ROLL STOP

LATCHED

SENSOR

BU(32)

YL(32)

GN(32)

RD(32)

BK(32)

WH(32)

BU(32)

YL(32)

GN(32)

RD(32)

BK(32)

WH(32)

GN(20)

RD(14)

00000

SWITCH BOX

LIFT

BK(20)

BU(16)

RD(20)

BN(20)

WH(20)

PK(20) 1

J13

GN(20)

RD(18)

RD(20)

BK(18)

WH(20)

BK(18)

RD(18)

BK(18)

BK(24 GA COPPER)

BK/WH(24 GA SILVER)

BK(18)

GY/RD(18)

BK(20)

GY/RD(18)

2BK(18)

RD(18)

BK(20)

RD(20)

RD(18)

BK(18)

WH(20)

GN(20)

P28J28

P16

J20P20

J16

P16

J16

P32

J32

5 5

16 16

3 3

1 1

2 2

BU(20)

BK(20)

OR(20)

J25

P25

J26

P26

P27

YL(26)

RD(26)

GN(26)

P27

J27

YL(26)

RD(26)

GN(26)

P26

J26

BRIDGE

MICROSWITCH

MAGNET

N S

FRONT PUMP

ONLY

MAGNET

YL(26)

RD(26)

GN(26)

IB RAISED

SENSOR

THRESHOLD

SENSOR

MAGNET

WH(20)

VT(20)

OR(20)

BU(16)

MAGNET

LIFT POWER SWITCH

J15

P15

P15 J15

7 7

1 1

P13

PRESSURE

SWITCH

ROTARY

POSITION

SENSOR

FLOOR LEVEL

MEMORY SET

PUSH BUTTON

COUNTER

J30

BK BK

POS.+

NEG. -

00000

IB OCCUPANCY

MICROSWITCH

RD(20)

GN(20)

INTERLOCK

J21

P21

GY/RD(18)

BK(20)

WH(20)

BK(20)

RD(20) RD(20)

GN(20)

YL/LT. BU(20)

VEHICLE SECURE SIGNAL GY/RD(18)

LIFT STOWED SIGNAL

J31P31

STOW INTERLOCK (+)

MICROSWITCH NO

GN(20)

WH(20)

STOW INTERLOCK (-)

MICROSWITCH NO

(+12V OUTPUT)

(GROUND)

(+12V INPUT)

ROTARY POSITION SENSOR

DOOR STOW

DOWN UP

32651

Page 5

Lift Wiring Diagram

Platform Lights (Option)

Circuit Sentry

(Circuit Breaker)

Bat.

Aux.

Lift

Power Cable

205-0712-37

Pump Module

Power Feed

26082A-4

Connects to

Vehicle Battery

(+) Positive Post

Lead Wire

13362A

GN(20)

BK(20)

RD(20)

Note polarity of diode. It

must be oriented as shown.

Detail at left shows two different

styles of diode identification.

GN(14)

RL3

GN(20)

WH(20)

Ground

BU(16)

BK(24) COPPER

BK / WH(24) SILVER

BK(24 GA COPPER) BK

BK / WH(24 GA SILVER)

BK / WH(24) SILVER

BK(24 GA COPPER)

BK / WH(24 GA SILVER)

FS2

FS10

FS3

FS5

FS8

FS9

FS12

FS13 FS14

FS7

FS4

FS1

FS20

FS21

FS11

WH(20)

GN(20)

PK(20)

Note: Shown with lift in stowed position.

Up/Fold

Solenoid

Motor Power Feed Wire

Beeper

Threshold

Warning

Light

Lift

Control

Module

Interlock LED

(Side view of

solenoids removed

from pump.)

GN(16)

RD(20)

GN(16)

J28 P28

P15J15

J15P15

P32J32

P7P16

P20

J20

P20

J20

J30

J16

P16 J16

RL7

RL2

RL1

31030A45

985-A1534NA

Threshold Sensors

IB Raised

Sensor

Counter

Down

Dual Relief

Power

Stud

915-2530NA

31221A

RD(4)

RD(2)

BK(6)

Lift Power

Switch

RD(20)

GY/RD(18)

985-0531NA

-589

915-2533NA

RD(20)

GN(20)

WH(20)

BK(20)

RD(20)

BK(20)

(31033A96)

NL915IB/FIB

NL918IB/FIB

(31033A99)

NL916IB/FIB

NL917IB/FIB

NL919IB/FIB

)81(KB

)

(KB

RD(20)

BK(20)

J6 J13

GREEN(26)

RED(26)

YELLOW(26)

COLORNO.

3-COND WIRE CODE

GREEN

RED

ORANGE

COLORNO.

3-COND WIRE CODE

321

123

BLACK

RED

NOT USED

RED

GREEN

COLORNO.

12-COND WIRE CODE

BLACK

GREEN

BLACK

RED

NOT USED

123456

78910

NOT USED

GREEN

WHITE

BLACK

RED

COLORNO.

6-COND WIRE CODE

321

546

BLACK(20)

RED

BLUE(20)

ORANGE(20)

COLORNO.

BLACK

NOT USED

COLORNO.

8-COND WIRE CODE

321

657

GRAY / RED(18)

BLACK(20) & WHITE(20)

RED(20) & GREEN(20)

NOT USED

COLORNO.

4-COND WIRE CODE

Note: All wires 22 GA.

unless otherwise noted.

GREEN

NOT USED

COLORNO.

6-COND WIRE CODE

RED

BLACK

Rotary

Position

Sensor

Floor Level

Memory Set

Push Button

A BCD E F

IB Occupancy

Microswitch

C-H

COM

4N.O.

N.C.

GN(20)

BN(20)

PINK (20 GA.)

BLACK (20 GA.)

BLUE (16 GA.)

RED (20 GA.)

BROWN (20 GA.)

WHITE (20 GA.) & WHITE (20 GA.)

COLORNO.

6-COND WIRE CODE

321

546

FS16

FS17

Bridge

BK(4)

Pump Ground

Back

Plate

Hydraulic

Pump

Down

26161A-84

Dual

Relief Bridge

Roll Stop

Raised Sensor

Rollstop Extension

(Front Pump Only)

Roll Stop

Latched Sensor

J25 P25

P26 J26

P27 J27

31010FA - Front Pump

31010RA - Rear Pump

30433A60

NL917FIB

NL918FIB

NL919FIB

(31208A)

NL915FIB

NL916FIB

(31551A)

915-2535NA

321

BU(16)

BU(16) WH(20)

VT(20)

Bridge

Microswitch

COM

30433A60 J26

J27

P26

P27

GREEN (26 GA.)

RED (26 GA.)

YELLOW (26 GA.)

COLORNO.

3-COND WIRE CODE

123

BLACK

BLUE

WHITE

COLORNO.

3-COND WIRE CODE

321

GREEN (26 GA.)

RED (26 GA.)

YELLOW (26 GA.)

COLORNO.

3-COND WIRE CODE

123

GREEN

ORANGE

RED

COLORNO.

3-COND WIRE CODE

321

GREEN

ORANGE

RED

COLORNO.

3-COND WIRE CODE

123

GREEN (20 GA.)

RED (20 GA.)

YELLOW (20 GA.)

COLORNO.

3-COND WIRE CODE

321

BLACK

BLUE

WHITE

COLORNO.

3-COND WIRE CODE

123

BLACK (20 GA.)

ORANGE (20 GA.)

BLUE (20 GA.)

COLORNO.

3-COND WIRE CODE

✸ ✸ ✸ ✸ ✸

FS18

FS19

Pressure

Switch

ORANGE JUMPER

NOT USED

ORANGE JUMPER

GREEN (20 GA.)

YELLOW (20 GA.)

RED (20 GA. )

NOT USED

VIOLET (20 GA.)

WHITE (20 GA.)

COLORNO.

18-COND WIRE CODE

BLACK

WHITE

NOT USED

GREEN

ORANGE

RED

NOT USED

COLORNO.

11 1013 121415161718

Switch

Box

DOWN

DLO

100063-001

GY/RD(18)

J21P21

Interlock

Connection

VEHICLE SECURE SIGNAL +12V INPUT

LIFT STOWED SIGNAL

(Located in cavity #7 or #9 - see chart above)

31797A

31798A

WHITE(20)

GREEN(20)

RED(20)

BLACK(20)

COLORNO.

4-COND WIRE CODE

COLORNO.

4-COND WIRE CODE

GRAY / RED(18)

NOT USED

COLORNO.

9-COND WIRE CODE

WHITE(20)

NOT USED

BLACK(20)

GRAY / RED(18)

NOT USED

COLORNO.

9-COND WIRE CODE

NOT USED

YL / LT. BU(18) +12V SIGNAL

YL / LT. BU(18) GROUND SIGNAL

123

456

789

123

456

789

BK(20)

RD(20) Stow Interlock (+)

Microswitch

C-H

COM

N.O.

COM.

N.C.

GN(20)

WH(20)

915-A2539NA

Stow Interlock (-)

Microswitch

C-H

COM

N.O.

COM.

N.C.

YL/LT. BU(18)

GY/RD(18)

J31 P31

WHITE(20)

GREEN(20)

RED(20)

BLACK(20)

GN(20)

RD(14)

P13

FS5 FS6

Page 6

Switch and Sensor Locations

*Bridging

Microswitch

31010RA (Rear Pump)

31010FA (Front Pump)

Pressure Switch

31199 Threshold Strip Switch

31221A (Qty. 2)

Outer Barrier Raised

Magnetic Sensor

30433A60

Outer Barrier Latched

Magnetic Sensor

30433A60

Outer Barrier Raised

Magnet

30662

Outer Barrier Latched

Magnet

30662

*Note: Mirror image for

right (front) pump lifts.

Inboard

Outboard

Right

Left

*IB Raised

Magnetic Sensor

31030A45

*IB Occupancy

Microswitch Assy.

31643A

*IB Raised

Magnet

30662

DOWN

FOLD

UNFOLD

*Rotary Position Sensor

31194A

*Stow Microswitch

23184 (Qty. 2)

Page 7

57 – Outer barrier is not up and latched and ground

detect switch did not deactivate (Century and Vista

only)

58 – Outer barrier is not up and latched and the platform

is 3” above the ground

59 – Outer barrier is not up after pausing platform travel

60 – The kickout gas springs are worn, replace before

using

75 – Low voltage detected; must turn off power switch to

reset LCD

77 – Vehicle secure interlock has not been activated

90 – Position will be set if you keep holding the button

until it beeps

91 – Position is out of a predetermined acceptable range

of ﬂoor position

92 – Bridge switch is not made, needs adjusting

93 – Inner rollstop occupied switch is not made, position

needs to be moved or switch should be adjusted

94 – Outer barrier is not made, ﬁx and try again

95 – Outer barrier latch is not made (check for jumper on

Century and Vista lifts, check latch on Millennium

lifts)

99 – Controller program is not valid; replace controller

Flashing Numbers

Flashing 65 – Unfold button is pressed

Flashing 66 – Fold button is pressed

Flashing 67 – Down button is pressed

Flashing 68 – Up button is pressed

Flashing 69 – Bridge switch is activated

Flashing 70 – Outer barrier latch switch is activated

Flashing 71 – Ground detect switch is activated

Flashing 72 – Outer barrier up switch is activated

Flashing 73 – Inner rollstop up switch is activated

Flashing 74 – Inner rollstop occupied switch is activated

Flashing 76 – Outboard barrier occupied switch is

activated

Flashing 78 – Threshold tape switch “A” is activated

Flashing 79 – Threshold tape switch “B” is activated

Flashing 80 – Position set button is pressed

LCD Lift Codes

Listed below are codes that the lift controller outputs

during lift operation. The codes will be displayed on

an LCD screen located on the lift control board inside

the pump module. See the Manual Operating Instruc-

tions in the operator's manual for pump cover removal

instructions.

Non-Flashing Numbers

01 – Platform stowed

02 – Platform unfolding

03 – Platform unfolding paused

04 – Platform at ﬂoor level

05 – Platform beginning to lower

06 – Platform lowering (threshold cannot be occupied

from this point down)

07 – Outer barrier moving to horizontal position

08 – Platform at ground level

09 – Outer barrier moving to vertical position

10 – Platform raising

11 – Platform raising paused at ﬂoor

12 – Platform folding (limited pressure)

13 – Platform folding (full pressure)

14 – Timed fold (cinching lift tite) or (anti-rattle state)

15 – Platform folding stopped

16 – Paused fold

17 – Platform between ground and 3” above ground

18 – Platform above 3”

19 – Outer barrier moving to horizontal postion

28 – Illegal function/not deﬁned

29 – Interlock fault not recognized (or has been cleared

but a motion button is still pressed)

30 – Platform location unknown

31 – Platform location transition state; attempting to

locate position

35 – Two or more motion buttons are being pressed

36 – The retention belt cannot be buckled while trying

to fold or unfold

37 - Motion button being pressed is not a valid motion

50 – Outer barrier is not up above inboard barrier

locked position

51 – Threshold is occupied when platform is 1” or more

below ﬂoor level

52 – Inner rollstop is not up and locked below inner

rollstop locked position

53 – Inner rollstop occupied sensor is not activated

between ﬂoor and inner rollstop up position

54 – Outer barrier is occupied before it is up

55 – Outer barrier is not latched when above the inner

rollstop locked position (Millennium only)

56 – Outer barrier is not up and latched and bridge

switch did not deactivate

Page 8

Hydraulic Schematic

Roll Stop

Cylinder

Orifice

Pump Side

Cylinder

BACKUP

PUMP

2500

PSI

Secondary

Valve

Folding

Relief Valve

Lifting

Relief Valve

Down

Valve

1900

PSI

PUMP

Opposite

Pump

Cylinder

Orifice

Bridging

Valve

800

PSI

.50 GPM Roll Stop Fold

Pressure Switch

Fixed Displacement

Pump

Vented Reservoir

Orifice

Backup Pump

Single Acting Cylinder

Check Valve

Manual

Shutoff Valve

Pressure Switch

2 Way 2 Position

Solenoid Valve

Pressure Compensated

Flow Control

Relief Valve

Description Symbol Description Symbol

Filter Screen

Unfold Orifice

Pump Motor

Hydraulic Port

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