Boulevard VFLL72FP90LN-1 Quick start guide

INSTALLATION INSTRUCTIONS

AND OWNER'S MANUAL

CONTEMPORARY

LINEAR VENT-FREE

GAS FIREPLACE MODELS

VFLL60FP90L(N,P)-1

VFLL72FP90L(N,P)-1

This appliance may be installed in an

aftermarket,permanentlylocated,manufactured

(mobile) home, where not prohibited by local

codes.

This appliance is only for use with the type of

gas indicated on the rating plate. This appliance

is not convertible for use with other gases.

INSTALLER:

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

WARNING

If the information in this manual is not

followed exactly, a re or explosion may

result causing property damage, personal

injury or loss of life.

— Do not store or use gasoline or other

ammable vapors and liquids in the

vicinity of this or any other appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do

not use any phone in your building.

• Immediately call your gas supplier

from a neighbor’s phone. Follow the

gas supplier’s instructions.

• If you cannot reach your gas supplier,

call the re department.

— Installation and service must be

performed by a qualied installer,

service agency or the gas supplier.

This is an unvented gas-red heater. It uses air

(oxygen) from the room in which it is installed.

Provisions for adequate combustion and

ventilation air must be provided.

Refer to pages 15.

This series is design

certied in accordance

with American National

Standard Institute (ANSI)

Z21.11.2 by the Canadian

Standards Association

Laboratories (CSA) as

an Unvented Room

Fireplace and should

be installed according to

these instructions.

GAS-FIRED

UL FILE NO. MH46389

Page 1

Page 2 36776-6-0618

TABLE OF CONTENTS

Before You Start .......................................................................................................................................................... 3

Carton Contents .......................................................................................................................................................... 5

Hardware Pack............................................................................................................................................................ 6

Important Soot Prevention Steps ................................................................................................................................ 7

Product Specications................................................................................................................................................. 8

Homeowner Reference Information ............................................................................................................................ 8

Accessories ................................................................................................................................................................. 9

Introduction................................................................................................................................................................ 10

Important Information .................................................................................................................................................11

Important Safety Information ..................................................................................................................................... 12

Safety Information for Users of LP-Gas .................................................................................................................... 13

Important Installation Guidelines ............................................................................................................................... 14

Water Vapor: A By-Product of Unvented Room Heaters ........................................................................................... 14

Provisions for Adequate Combustion & Ventilation Air .............................................................................................. 15

Fireplace Dimensions................................................................................................................................................ 16

Junction Box Wiring Installation ................................................................................................................................ 17

Gas Supply................................................................................................................................................................ 18

Clearances ................................................................................................................................................................ 19

Installation Option 1 - Clean Face.......................................................................................................................... 20

Framing - Clean Face................................................................................................................................................ 21

Nailing Flanges & Mounting Brackets - Clean Face.................................................................................................. 22

Fireplace & Non-Combustible Board Installation - Clean Face ................................................................................. 23

Installation Option 2 - Flush Mount ....................................................................................................................... 25

Framing - Flush Mount .............................................................................................................................................. 26

Nailing Flanges & Mounting Brackets - Flush Mount ................................................................................................ 27

Fireplace & Non-Combustible Board Installation - Flush Mount................................................................................ 28

Completing Installation - Clean Face & Flush Mount ................................................................................................ 30

Fireplace Wiring ........................................................................................................................................................ 31

LED Wiring ................................................................................................................................................................ 32

Decorative Glass Installation..................................................................................................................................... 33

Lighting Instructions .................................................................................................................................................. 35

Pilot Flame Characteristics........................................................................................................................................ 36

Flame Appearance .................................................................................................................................................... 36

Proame - IP Control System.................................................................................................................................... 37

Operating Instructions ............................................................................................................................................... 38

Cleaning and Service ................................................................................................................................................ 39

Testing the Gas Supply Pressure .............................................................................................................................. 40

Troubleshooting......................................................................................................................................................... 41

Exploded View........................................................................................................................................................... 44

Parts List ................................................................................................................................................................... 45

Master Parts Distributor List ...................................................................................................................................... 46

How To Order Repair Parts ....................................................................................................................................... 46

For The Homeowner................................................................................................................................................ 47

Important Information ................................................................................................................................................ 48

Removing & Replacing the Glass Front .................................................................................................................... 49

Decorative Glass & Rock Placement ........................................................................................................................ 50

Lighting Instructions .................................................................................................................................................. 51

Operating Instructions............................................................................................................................................ 52

• LED & Fireplace Wall Controls................................................................................................................................ 52

• Using the Remote Control....................................................................................................................................... 53

Warranty .................................................................................................................................................................... 58

SECTION PAGE

36776-6-0618 Page 3

UNPACKING THE FIREPLACE

1. Remove the four screws securing the plywood top to the

corner supports. Remove the plywood top and discard.

2. Remove the two screws securing each corner support to

the pallet. Remove the corner supports and discard.

3. Cut the banding securing the replace to the pallet.

Discard the banding.

HANDLE WITH CARE

GLASS

NOTICE

SHEET

GLASS LABEL

FRAGILE LABEL

CARTON LABEL

HANDLE WITH CARE

GLASS

Figure 1

4. Remove the plastic wrap securing the instruction packet and

the hardware box to the replace.

HANDLE WITH CARE

GLASS

HANDLE WITH CARE

GLASS

HARDWARE

INSTRUCTION

PACKAGE

Figure 2

5. Carefully remove the bundle from inside the replace. This

bundle contains two center glass supports and the burner

deector glass. Put the bundle in an out of the way place to

avoid damaging the components.

6. Lift the replace off the pallet and place it near the

installation site. If the replace must be placed on end so

that a hand truck may be used for transportation, remove all

loose components from inside the replace. Truck from the

left end (when facing the replace opening) only.

7. Remove the top cardboard bundle and the non-combustible

board from the pallet.

8. Carefully open the cardboard bundle remaining on the pallet.

This bundle contains the optional inner top deector and

the front glass barrier. Put the components in an out of the

way place to avoid damaging them.

NON-COMBUSTIBLE

PANEL

FRONT GLASS

Figure 3

NOTICE:

Non-combustible board is required for installation

above the replace as specied in the installation instructions.

BEFORE YOU START

Page 4 36776-6-0618

BEFORE YOU START

SAMPLE WARNINGS AND DEFINITIONS:

DANGER

Indicates a hazardous situation which, if not avoided, will result

in death or serious injury.

WARNING

Indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION

Indicates a hazardous situation which, if not avoided, could

result in minor or moderate injury.

NOTICE: Addresses practices not related to personal injury.

____________________________________________________

INSTALLATION INFORMATION

1. Read the soot prevention information on page 7.

2. Read the safety information on pages 12 - 13.

3. Frame the opening. See page 17 and 26.

4. Install the gas lines. See page 18.

5. Install the wiring. See pages 31 - 32.

6. Install the remote system. See page 37.

7. Light the replace and troubleshoot.

See pages 35 and 41 - 43.

8 For detailed instructions on operating the Proame - IP

Control System see pages 53 - 57.

9. For detailed instructions for the LED Controls, see page 52.

10. Show the homeowner how to operate the replace,

see page 51 - 57.

11. Show the homeowner how to do the basic maintenance.

(See page 39)

INSTALLATION CONSIDERATIONS - FIREPLACE

INSTALLATION GUIDELINES

Determine where to install the replace. The replace can be

mounted on any of these surfaces:

1. A at hard combustible or non-combustible surface.

2. A raised platform of combustible or non-combustible

material.

If the replace is installed directly on carpeting, tile or other

combustible material other than wood ooring, it must be installed

on a metal or wood panel extending the full width and depth of

the replace.

This replace is designed to be installed in a zero-clearance

enclosure. This means combustible material such as framing

lumber can come in contact with the top and side standoff

spacers, and secured to combustible framing using the framing

brackets provided.

An optional inner top deector is included with the replace.

This can be used to help distribute the heat of the replace more

evenly across the replace opening. This does not change the

requirements for non-combustible material above the replace

opening.

This replace requires an easily accessible gas shutoff valve be

installed in the gas supply line prior to its entry to the replace.

Determine the following before installation:

• Any desired accessories

• Gas supply piping (left side entrance).

• Electrical connections

• Electrical supply requirements for lights.

(120V, 60Hz, 1 Amp) (left side entrance)

A selection of a shutoff valve containing a ange and key is

recommended.

FINISHING OPTIONS

Choose the nishing option.

Option 1 - Clean Face: This type of installation (page 22) will

allow for nishing around the replace opening with high

temperature paint.

Option 2 - Flush Mount: This type of installation will allow

you to apply tile, marble, stone or other non-combustible material

over the face of the replace cabinet, up to the replace

opening ange.

36776-6-0618 Page 5

CARTON CONTENTS

CARTON CONTENTS Items not shown to scale.

Index

Number Description Quantity

Supplied

1Fireplace 1

2Non-combustible Board - Top 1

3 Non-combustible Board - Side 2

4 Front Glass 1

5Burner Glass 1

6 Bushing 3

7Standoff Bracket 3

8 Receptical 2

9 Remote 1

10 AA Battery 4

11 AAA Battery 3

12 Hardware Pack 1

13 AC Adaptor 1

14 Wall Mounted Control Box 1

15 Remote Receiver 1

16 Button Switch 2

17 Mounting Bracket 1

18 Wall Plate 1

19 Inner Top Deector

(Optional Installation) 1

For hardware pack contents, see page 6.

See Parts Lists on pages 46 - 47 for ordering replacement parts.

Do not order batteries, bolts, screws, washers or nuts. They are

standard hardware items and can be purchased at any local

hardware store.

13 6

15 16

BAG

Page 6 36776-6-0618

HARDWARE PACK CONTENTS

Description Quantity

Supplied

4 x 1/2 Phillips Pan Head Screw 4

10 X 1/2 Phillips Hex Head Screw 14

#8 x 1 inch Self-Drilling Drywall Screw 9

Nailing Flange 4

See Parts Lists on page 46 - 47 for ordering replacement parts.

Do not order batteries, bolts, screws, washers or nuts. They are

standard hardware items and can be purchased at any local

hardware store.

HARDWARE PACK

1” PHILLIPS SELF-DRILLING SCREW

#10 X ½” HEX HEAD SCREW

NAILING FLANGES

#4 X ½” STAINLESS PHILLIPS HEAD SCREW

(Not to scale)

36776-6-0618 Page 7

IMPORTANT SOOT PREVENTION STEPS

IMPORTANT NOTICE

INSTALLER - SERVICE PERSON - HOMEOWNER

SOOT MAY BE CREATED IF THE FOLLOWING DIRECTIONS ARE NOT FOLLOWED.

A vent-free replace or burner draws room air to support

combustion. Lightweight particles suspended in the air –

including dust, carpet bers, candle or tobacco smoke, and pet

hair – will be drawn toward the replace. These can lead to soot

build up on logs, replace walls, and even walls of the room. To

prevent malfunctions and sooting, have your dealer perform an

inspection and cleaning each year – before the heating season. If

you have pets or excessive dust, more frequent cleaning may be

necessary. See cleaning and service section in this manual.

1. Ensure the air shutter is set to the specication. See Figures

4 to 6 on this page and Tables 1 and 2 on page 8.

2. Ensure burner, venturi, and air shutter are free of dirt, lint,

animal hair (i.e. cat and dog) or anything that may block the

needed air ow. See Cleaning and Service, page 40.

3. Do not place debris, additional logs or other articles on the

burner during operation.

4. Do not use scented air fresheners or candles while the

replace is in operation. They produce residue which may

cause soot.

6. Do not place glass media on burner or burner ports. The

glass media should only be placed on the replace oor.

7. Do not use rock wool (embers) or lava rock.

Avoid the use of decorative or scented candles while

the replace is in operation. Soot may be produced from

the by-products of a burning candle. Some candles also

produce soot.

9. Annual inspection and cleaning by your dealer or a qualied

service technician is recommended to prevent malfunction

and/or sooting.

10. Install optional logs according to the installation instructions.

Only use Empire Logs specially made for this replace.

11. Verify the venturi tube is not bent or distorted. The main

burner orice must be centered in the venturi tube for proper

combustion and to prevent sooting.

WARNING

Do not allow fans to blow directly into or at the replace.

Avoid any drafts that alter burner ame patterns. Avoid any

drafts that alter burner ame patterns. Pay particular atten-

tion to ceiling fans and exhaust fans.

Verify the air shutter for the correct setting. Refer to Tables 1 and

2 on page 8 for specic air shutter settings for each model.

LP Gas Models - The air shutter setting must be 1/4-inch.

See Figures 4, 5, and Table 1 on Page 8.

Figure 4 (1/4-inch opening shown)

Test air shutter setting with a round object like a drill bit. The

object should barely slide between the opening. See Figure 5.

Figure 5 (1/16-inch opening shown)

NAT Gas Models- The air shutter setting must be 1/16 inch.

(See Figure 6 and Table 2 on Page 8)

Figure 6 (1/16-inch opening shown)

NOTICE: Orice shield removed for clarity.

Page 8 36776-6-0618

PRODUCT SPECIFICATIONS

Table 1 - Air Shutter Opening - Natural Gas Models

Model Air Shutter Opening

VFLL60FP90 1/16 inch

VFLL72FP90 1/16 inch

Table 2 - Air Shutter Opening - LP Gas Models

Model Air Shutter Opening

VFLL60FP90 1/4 inch

VFLL72FP90 1/4 inch

VFLL60FP90LP VFLL60FP90LN VFLL72FP90LP VFLL72FP90LN

Input BTU/HR Maximum 38,500 40,000 38,500 40,000

Input BTU/HR Minimum 31,000 25,000 31,000 25,000

Orice 1.8mm #32 1.8mm #32

Notice: Air shutter settings are factory set and muay not be altered.

GAS SUPPLY PRESSURES (inches water column)

GAS TYPE MAXIMUM MINIMUM MANIFOLD

NAT 10.5 7.0 3.5

LP 13.0 11.0 10.0

HOMEOWNER REFERENCE INFORMATION

We recommend that you record the following information about your replace.

Model Number: _____________________________ Date purchased: ________________________

Serial Number: _____________________________ Location of replace: _____________________

Dealer Name: ______________________________ Dealer Phone: _________________________

Notes: ______________________________________________________________________________

36776-6-0618 Page 9

ACCESSORIES

Part Number Description

VFLL60 VFLL72

DG1CLF DG1CLF Decorative Glass, Crushed - 1/4 inch Clear Frost (One kit per one square foot) Recommended

DG1BKP DG1BKP Decorative Glass, Crushed - 1/4 inch Black Polished (One kit per one square foot)

DG1BUC DG1BUC Decorative Glass, Crushed - 1/4 inch Blue Clear (One kit per one square foot)

DG1BCR DG1BCR Decorative Glass, Crushed - 1/4 inch Copper Reective (One kit per one square foot)

DG1BZR DG1BZR Decorative Glass, Crushed - 1/4 inch Bronze Reective (One kit per one square foot)

NOTICE: Decorative crushed glass is required for installation. Clear Frost Crushed Glass is recommended. Decorative Glass Droplets

cannot be substituted for crushed glass. One box of crushed glass covers 1 sq. ft. Glass colors may be mixed, however transparent

and translucent crushed glass will allow LEDs to better shine through.

NOTICE:Requires ve square feet for VFLL60, six square feet for VFLL72.

NOTICE: Never place media material on or next to the burner.

Part Number Description

VFLL60 VFLL72

DFL601BL DFL721BL Decorative Front, Beveled, 1-inch, Black

DFL602BL DFL722BL Decorative Front, Beveled, 2-inch, Black

VBP60LKR VBP72LKR Liner - Black Reective

VBP60LSS VBP72LSS Liner - Stainless Steel

LS60DF LS72DF Log Set

DG1AB DG1AB Decorative Glass Droplets - 1/2 inch Aqua Blue (One kit per one square foot)

DG1GC DG1GC Decorative Glass Droplets - 1/2 inch Glacier Ice (One kit per one square foot)

DG1SL DG1SL Decorative Glass Droplets - 1/2 inch Sangria Luster (One kit per one square foot)

DG1NXS DG1NXS Decorative Glass Drops - 1 inch Onyx Solid (One kit per one square foot)

DG1TZC DG1TZC Decorative Glass Drop - 1 inch Topaz Clear (One kit per one square foot)

DRFPA DRFPA Decorative Rock, Ceramic Fiber - Pebble (One kit per 1/2 square foot)

NOTICE: If installing a decorative front, an offset between the nishing materials and replace opening is required. Refer to page 25

and 29 as well as the installation instructions provided with the decorative front for more information.

REQUIRED ACCESSORIES

OPTIONAL ACCESSORIES

Page 10 36776-6-0618

INTRODUCTION

Installation on Rugs and Tile

If this replace is installed directly on carpeting, tile or other

combustible material other than wood ooring the replace shall

be installed on a metal or wood panel extending the full width and

depth of the replace.

Qualied Installing Agency

Installation and replacement of gas piping, gas utilization

equipment or accessories and repair and servicing of equipment

shall be performed only by a qualied agency. The term qualied

agency means any individual, rm, corporation or company which

either in person or through a representative is engaged in and is

responsible for (a) the installation or replacement of gas piping or

(b) the connection, installation, repair or servicing of equipment,

who is experienced in such work, familiar with all precautions

required and has complied with all the requirements of the

authority having jurisdiction.

Commonwealth of Massachusetts: The installation must be

made by a licensed plumber or gas tter in the Commonwealth

of Massachusetts.

Sellers of unvented propane or natural gas-red supplemental

replaces shall provide to each purchaser a copy of 527 CMR

30 upon sale of the unit.

In the Commonwealth of Massachusetts, unvented propane

and natural gas-red space heaters shall be prohibited in

bedrooms and bathrooms.

The installation must conform with local codes or, in the absence

of local codes, with the National Fuel Gas Code, ANSI Z223.1.*/

NFPA 54.

*Available from the American National Standards Institute, Inc.

1430 Broadway, New York, N.Y. 10018.

Instructions to Installer

1. Leave instruction manual with owner after installation.

2. Have owner ll out and mail Product Registration Card

supplied with unvented replace.

3. Fill out Homeowner Reference Information on page 8.

4. Show homeowner how to start and operate unvented

replace.

5. Show homeowner basic maintenance.

Always consult your local Building Department regarding

regulations, codes or ordinances which apply to the installation of

an unvented replace.

This replace may be installed in an aftermarket* manufactured

(mobile) home, where not prohibited by state or local codes.

*Aftermarket: Completion of sale, not for purpose of resale,

from the manufacturer.

Well Head Gas Installations

Some natural gas utilities use “well head” gas. This may affect

the Btu output of the unit and promote sooting. Units shall not be

converted to use well head gas.

This appliance is only for use with the type of gas indicated on the

rating plate. This appliance is not convertible for use with other gases.

WARNING

Any change to this replace or its controls can be dangerous.

Improper installation or use of the replace can cause

serious injury or death from re, burns, explosion or carbon

monoxide poisoning.

This replace is intended for supplemental heating.

Any alteration of the original design, installed other than as

shown in these instructions or use with a type of gas not shown

on the rating plate is the responsibility of the person and

company making the change.

Important

All correspondence should refer to complete Model Number,

Serial Number and type of gas. (See page 8)

WARNING

This appliance is equipped for natural or propane gas.

Field conversion is not permitted.

During manufacture, this replace is treated with oils, lms and

bonding agents. These are not harmful but may produce smoke

and odor as they burn off during initial operation. This is normal.

Open window to vent any smoke or odor.

This manual suits for next models

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