Boss Audio Systems 648BI User manual

10 R - 02 0915

CONTENTS LIST

PAGE CONTENTS

2 NOTE OF DISCS

3 ACCESSORY INCLUDED

4 INSTALLATION

6 DETACHABLE CONTROL PANEL

7 WIRING DIAGRAM

8 PANEL OPEN/CLOSE OPERATION

9 CONTROL PANEL FUNCTION

10 BASIC OPERATIONS

11 MENU OPERATION

13 AUDIO OPERATION

15 TUNER OPERATION

16 RDS OPERATION

17 CD /MP3/WMA OPERATION

21 USB OPERATION

22 MEMORY CARD OPERATION

23 RECORDING OPERATION

26 MUSIC FILES TRANSFERRING

28 MUSIC FILES ERASING

30 FILES MANAGER

31 iPod OPERATION

33 BLUETOOTH HAND FREE OPERATION

44 REMOTE FUNCTION

45 SPECIFICATIONS

46 TROUBLE SHOOTING

1. NOTE OF DISCS

MOISTURE CONDENSATION

NOTES ON CDs

P. 5

P. 6

P. 7

NOTES ON DISCS

There are paste residue.

Ink is sticky (P.5).

Stickers that are beginning

to peel away, leaving a

sticky residue (P.6).

Labels are attached (P.7).

On a rainy day or in a very damp area, moisture may condense on the lenses inside the unit.

Should this occur, the unit will not operate properly. In such a case, remove the disc and wait for

about an hour until the moisture has evaporated.

If you use the discs explained below, the

sticky residue can cause the CD to stop

spinning and may cause malfunction or ruin

your discs.

Do not use second-hand or rental CDs that

have a sticky residue on the surface (for

example, from peeled-off stickers or from

ink, or glue leaking from under the stickers).

Do not use rental CDs with old labels that

are beginning to peel off.

Do not use your CDs with labels or stickers

attached.

**************

*******

****

*******

******* *******

*******

Do Not Use Special Shape CDs

Be sure to use round shape CDs only for

this unit and do not use any special shape

CDs. Use of special shape CDs may cause

the unit to malfunction.(P.8).

Be sure to use CDs with disc mark

Only for this unit.

RECORDABLE

REWRITABLE

P. 8

CD-Rs and CD-RWs which have not

undergone finalization processing cannot

be played. (For more information on

finalization processing, refer to the manual

for your CD-R/CD-RW writing software or

CD-R/CD-RW recorder.) Additionally,

depending on the recording status, it may

prove impossible to play certain CDs

record on CD-R or CD-RW.

TEXT

P. 2

P. 3

P. 4

P. 1

A dirty or defective disc may cause sound

dropouts while playing. To enjoy optimum

sound, handle the disc as follows.

Handle the disc by its edge. To keep the

disc clean, do not touch the surface (P.1).

Do not stick paper or tape on the disc (P.2).

Before playing, clean the discs with an

optional cleaning cloth. Wipe each disc from

the centre out (P.4).

Do not use solvents such as benzene,

thinner,commercially available cleaners, or

antistatic spray intended for analog discs.

Do not expose the discs to direct sunlight or

heat sources such as hot air-ducts, or leave

them in a car parked in direct sunlight where

there can be a considerable rise in

temperature inside the car (P.3).

2. ACCESSORY INCLUDED

When first unpacking your new full detachable DVD head unit, please check first that the package

contains all of the items below. If something is missing, contact the store where you purchased

the player.

Remote control

Lithium Battery

Half Sheeve

Insert Key

1. Dashboard

2. Nut (5mm)

3. Spring washer

4. Screw (4X12mm)

5. Screw

6. Support Strap

7. Plain washer

Owner’s

mnal

Owner’s Manual

Warran

Card

Warranty Card

3. INSTALLATION

Before finally installing the unit, connect the wiring temporarily and make sure it is all

connected up properly and the unit and system work properly.

Use only the parts included with the unit to ensure proper installation. The use of

unauthorized parts can cause malfunctions.

Consult with your nearest dealer if installation requires the drilling of holes or other

modifications of the vehicle.

Install the unit where it does not get in the driver's way and cannot injure the passenger if

there is a sudden stop, like an emergency stop.

If installation angle exceeds 30° from horizontal, the unit might not give its optimum

performance.

DIN FRONT/REAR-MOUNT

This unit can be property installed either from “Front” (conventional DIN Front-mount) or “Rear”

(DIN Rear-mount installation, utilizing threaded screw holes at the sides of the unit chassis).

For details, refer to the following illustrated installation methods A and B.

DIN FRONT-MOUNT (Method A)

Installation the unit

1. Dashboard

2. Holder

After inserting the half sleeve into the

dashboard, select the appropriate tab

according to the thickness of the

dashboard material and bend them

inwards to secure the holder in place.

3. Screw

1. Dashboard

2. Nut (5mm)

3. Spring washer

4. Screw (4x12mm)

5. Screw

6. Support Strap

Be sure to use the support strap to secure

the back of the unit in place. The strap can

be bent by hand to the desired angle.

7. Plain washer

182

Avoid installing the unit where it would be subject to high temperature, such as from direct

sunlight, or from hot air, from heater, or where it would be subject to dust dirt or excessive

vibration.

Be sure to remove the front panel before installing the unit.

DIN REAR-MOUNT (METHOD B)

Installation using the screw holes on the sides of the unit.

Fastening the unit to the factory radio mounting bracket.

1. Select a position where the screw

holes of the bracket and the screw

holes of the main unit become

aligned (are fitted) and tighten the

screws at 2 places on each side.

2. Screw

3. Factory radio mounting bracket.

4. Dashboard or Console

5. Hook (Remove this part)

Note: the mounting box, outer trim ring,

and half-sleeve are not used for method

B installation.

a. Frame

b. Insert fingers into the groove in the

front of frame and pull out to remove

the frame. (When re-attaching the

frame, point the side with a groove

down wards and attach it.)

c. Insert the levers supplied with the unit

into the grooves at both sides of the

unit as shown in figure until they

click. Pulling the levers makes it

possible to remove the unit from the

dashboard.

Trim Plate Installation:

Push the trim plate against the chassis until it is fitted.

You must do this before you install the front panel, otherwise it can't be attached.

Removing the unit

4. DETACHABLE CONTROL PANEL (D.C.P.)

Removing The Detachable Control Panel (D.C.P.).

1. Turn the power off

2. Press the D.C.P. release button

3. Remove the D.C.P.

PANEL RELEASE

BUTTON

Attaching the DCP

CAUTION

1. Attach the panel at the right side first, with point B

on the main unit touching point A on the D.C.P. (As

shown on the diagram).

2. Then press the left side of D.C.P. onto the main unit

until a “click” sound is heard.

DO NOT insert the D.C.P from the left side. Doing so may damage it.

The D.C.P can easily be damaged by shocks. After removing it, place it in a protective case and be careful not

to drop it or subject it to strong shocks.

When the release button is pressed and the D.C.P is unlocked, the car's vibrations may cause it to fall. To

prevent damage to the D.C.P, always store it in a protective case after detaching it.

The rear connector that connects the main unit and the D.C.P is an extremely important part. Be careful not to

damage it by pressing on it with fingernails, pens, screwdrivers, etc.

Note:

If the D.C.P is dirty, wipe off the dirt with soft, dry

cloth only. And use a cotton swab soaked in

isopropyl alcohol to clean the socket on the back

of the D.C.P.

Socket

RSET

RESETTING THE UNIT:

After releasing the front panel, use a pencil or any non-metalic object to press & hold the

reset button for five seconds to reset the unit.

5. WIRING DIAGRAM (20 PIN + ISO PLUG)

FUSE

L-CH

R-CH

L-CH

R-CH

(See Figure 2)

ISO

CONNECTOR

20-PIN

AUDIO/POWER

HARNESS

(See Figure 1)

PIN(B8) GREEN/BLACK

PIN(B1) VIOLET

PIN(B4) GREY/BLACK

PIN(B2) VIOLET/BLACK

PIN(B3) GREY

PIN(A4) YELLOW

PIN(A7) RED

PIN(A5) BLUE

PIN(A8) BLACK

PIN(B7) GREEN

PIN(B6) WHITE/BLACK

PIN(B5) WHITE

ISO CONNECTOR 4PIN+8PIN

FEMALE WITH MALE TERMINAL

1122

3344

5566

8877

Figure 2

CONNECTOR B

CONNECTOR A

FUNCTION/LABEL

LEFT REAR SPEAKER (+)

LEFT REAR SPEAKER (-)

RIGHT REAR SPEAKER (+)

RIGHT REAR SPEAKER (-)

RIGHT FRONT SPEAKER (+)

LEFT FRONT SPEAKER (+)

LEFT FRONT SPEAKER (-)

RIGHT REAR PRE-AMP LINE OUT

REAR PRE-AMP LINE OUT COMMON

RIGHT FRONT SPEAKER (-)

LEFT REAR PRE-AMP LINE OUT

FRONT PRE-AMP LINE OUT COMMON

RIGHT FRONT PRE-AMP LINE OUT

LEFT FRONT PRE-AMP LINE OUT

18 RED

17 WHITE

16 BLACK

15 YELLOW

20 WHITE

19 BLACK

14 BLUE

CHASSIS GROUND

CONTANTS 12 VOLTS (+)

POWER ANTENNA

1 GREY/BLACK

7 GREEN/BLACK

4 VIOLET/BLACK

12 WHITE/BLACK

8 RED

6 GREEN

2 GREY

3 VIOLET

11 WHITE

10 RED

9 BLACK

IGNITION(ACC)

WIRE COLOR

RIGHT REAR SPEAKER (-)

B2 VIOLET/BLACK

GREEN/BLACK

GREY/BLACK

WHITE/BLACK

GREEN

GREY

WHITE

B8 LEFT REAR SPEAKER (-)

RIGHT FRONT SPEAKER (-)

LEFT FRONT SPEAKER (-)

LEFT REAR SPEAKER (+)

LEFT FRONT SPEAKER (+)

RIGHT FRONT SPEAKER (+)

ISO CONNECTOR WIRING CHART

WIRE COLOR

RED

YELLOW

BLACK

VIOLET

FUNCTION/LABEL

POWER ANTENNA

RIGHT REAR SPEAKER (+)

IGNITION(ACC)

CONTANT 12 VOLTS (+)

GROUND

BLUE

R-CHR-CH

L-CHL-CH

RED

WHITE

YELLOW AUX LINE IN

ANTENNA

JACK

ANTENNA

EXTENDER

CABLE

SUB WOOFER

RCA-TO-RCA CABLES

(not supplied)

WHITE

BLUE

SUB

WOOFER

AMP

RCA-TO-RCA CABLES

(not supplied)

GREY

REAR LINE OUT

BLACK

FRONT LINE OUT

WHITE

RED

WHITE

RED

iPod

iPod ready cable

WHITE

6. PANEL OPEN/CLOSE OPERATION

This unit is equipped with the most advanced full logic motorized slide down system. You can

enjoy this advance technology with just a single press of the “OPEN” button Please read

carefully the following operation instruction before operating the unit.

OPEN / CLOSE THE PANEL:

Press the Open button to slide down (open) a closed panel or to slide up (close) an opened

panel.

LOADING A CD

When the panel is in the slide down position, the disc slot becomes accessible.

Insert a CD through the disc slot, the CD will be automatically loaded and the panel will also

close automatically & playback will begin.

If no CD is inserted, press Open button again to slide up(close) the panel.

EJECTING A CD

Press Open button to slide down the panel, if a CD is loaded, it will be ejected automatically. No

further key press is needed.

If the ejected CD is not being removed, after 10 seconds it will be reloaded automatically. And

the panel will automatically slide up after disc has been reloaded.

Warning : If the ejected disc remains in the slot, the Open button will not function, so closing the

panel by using Open button is prevented unless the disc is removed or reloaded.

CAUTION:

A) Please always use the “OPEN” button to slide up/ down the front panel. Please never try to

slide up or down the front panel manually, this will cause serious & permanent damage to

the slide down mechanism, and this will void the warranty.

B) Please do not try to detach / remove the front panel ( by pressing the detach button ) or

attach the front panel when the panel is in the slide down position. This may cause serious &

permanent damage to the unit & panel. Only attach or detach the front panel when the panel

is in the slide up position.

7. CONTROL PANEL FUNCTION(RDS+iPod +BLUETOOTH)

Panel Open & Close

Power

Eject

Panel release button

Audio

Menu Enter

Source

Encoder Vol ume

Band Fi le/Fo lde r

Sub- W AF

PTY

Record

Copy

ix-Ba ss

PS AS ID3

iPod

inf ormati on

iPo d

Memory 1

Memory 2

Memory 3

Memory 4

Memory 5

Memory 6

Pause

/Play

Pause

/Play

Intro Folder

Intro

Repeat Folder

Repeat

Repeat Album

Repeat

Random

Fol der

Rando m

Shuffle

Album

Shuffle

Folder

Down

Folder

Display Menu

Seek Up

Track/File

Fast

Forward

Tune Up

Seek

Down

Tune

Down

Track/File

Down

Fast

Backwa rd

USB Cover / Socket

File

Erase

iPod

KEY

SYSTEM TUNER CD/M P3/WMA BLUETOOTH

Short

Press

Long

Press

OPERATIONS:

Short

Press

Long

Press

Short

Press

Long

Press

Short

Press

Long

Press

Short

Press

Long

Press

Phone

Answer Dial

Call

Transfer

Clear

File Up Fast

Forward

Fast

Backwa rd

File Down

Dial

10 45

620

11 12 13 14 15 16 17 19

22 Mute

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