Boschert EAGLE Series Guide
1
www.boschert.de
Mattenstraße 1
79541 Lörrach-Hauingen Tel.: +49 (0) 7621 - 95 93 0
Fax: +49 (0) 7621 - 55 18 4
Changes reserved Version: 01/ 2004
EAGLE SERIES
LITE, EAGLE, SILVER EAGLE
90 degree notching
Operating instructions
and spare part list
from
2
www.boschert.de
Mattenstraße 1
79541 Lörrach-Hauingen Tel.: +49 (0) 7621 - 95 93 0
Fax: +49 (0) 7621 - 55 18 4
Changes reserved Version: 01/ 2004
Contents
1 General comments ....................................................................................... 5
1.1 Introduction ..................................................................................................... 5
1.2 Transport ofthemachine ................................................................................. 6
2 Safety ............................................................................................................ 7
2.1 WorkSafety Symbol ....................................................................................... 7
2.2 ATTENTION!Symbol ...................................................................................... 7
2.3 Locationof theoperating instructions .............................................................. 8
2.4 Instructionoftheoperatingpersonnel .............................................................. 8
2.5 Updatingof theoperating instructions.............................................................. 8
2.6 Utilizationof theoperatinginstructions............................................................. 8
2.7 Adherencetosafetyregulations ...................................................................... 8
2.8 Attire............................................................................................................... 9
2.9 Signs .............................................................................................................. 9
2.10 Changesin themachine.................................................................................. 9
2.11 Spare parts..................................................................................................... 9
2.12 Emergencies ................................................................................................ 10
2.13 Fireextinguishers.......................................................................................... 10
2.14 Selectionof personnel................................................................................... 11
2.15 Qualificationof personnel.............................................................................. 11
2.16 Assignedpersonnel ...................................................................................... 11
2.17 Electricalinstallations.................................................................................... 11
2.18 Conditionofthe machine.............................................................................. 12
2.19 Inspectionof machine ................................................................................... 12
2.20 Malfunctioning............................................................................................... 12
2.21 Machinestart-up ........................................................................................... 12
2.22 Electricalenergy ........................................................................................... 13
2.23 Noise............................................................................................................ 13
3 General comments .................................................................................... 13
3.1 Principles...................................................................................................... 13
3.2 Designatedutilization.................................................................................... 14
3.3 Sheet of Dimension Boschert Liteand Eagle ................................................. 14
3.4 Technicaldata- BoschertLite ........................................................................ 15
3.5 Technicaldata-BoschertEagle(LB-12) ......................................................... 16
3.6 Technicaldata-BoschertSilverwithCope(LB-13KE)........................................17
3.7 BoschertTechnicalAlert...........................................................................................18
4 Operating elements .................................................................................... 19
4.1 Operating keys and pertaining LED’s............................................................ 20
4.2 Modes of operation....................................................................................... 21
Contents
3
www.boschert.de
Mattenstraße 1
79541 Lörrach-Hauingen Tel.: +49 (0) 7621 - 95 93 0
Fax: +49 (0) 7621 - 55 18 4
Changes reserved Version: 01/ 2004
Contents
4.3 Startingthe machine ..................................................................................... 22
4.4 Adjustmentofcuttinggap .............................................................................. 23
4.5 Adjustmentofstroke.................................................................................................23
5 Installing new blades ............................................................................ 21-22
5.1 Changingblades andadjustment ofblade clearance................................21-22
6 Maintenance .......................................................................................... 24-25
6.1 Maintenance ofthe guiding cylinders LB 12 /LB 13 .................................24-25
6.2 Maintenanceof theguidingsystem................................................................ 26
Amendmentto6.1.....................................................................................................27
6.3 Lubricationof thehydraulic system(brief description).................................... 28
6.4 Howto changethe oiland filter.................................................................29-30
7 Hydraulic plan Boschert Lite, Eagle and Silver Eagle............................. 31
8 Lite parts list: manufactured and purchased parts ............................32-41
8.1 BoschertLitemanufacturedparts.....................................................................32-34
8.2 BoschertLitepurchasedparts...........................................................................35-36
8.3 BoschertEaglemanufacturedparts..................................................................37-39
8.4 BoschertEaglepurchasedparts........................................................................40-41
9 Drawing Silver Eagle.................................................................................. 42
9.1 Frontview ofthemachine.............................................................................. 42
9.2 SectionA- B ................................................................................................. 43
9.3 Section C - D ................................................................................................ 44
9.4 Diskspring column ....................................................................................... 45
9.5 Instructionsforchangingthe ramreturnsprings ............................................. 45
10 Electrical ..................................................................................................... 46
10.1 Changingmachine voltage............................................................................ 46
10.2 ElectricalplanUSA ....................................................................................... 47
10.3 Electrical parts list USA................................................................................. 48
10.4 ACD Tableau USA ........................................................................................ 49
11 Boschert technical alert............................................................................. 50
12 Spare parts ................................................................................................. 51
12.1 Sparepartsoverview .................................................................................... 51
12.2 Spare parts lists, spare parts graphics .......................................................... 51
12.3 Address for spare parts andafter-salesservice ............................................ 51
12.4 Spare parts list.............................................................................................. 52
12.5 Featuresof thenew patentedhorizontal holddown stopbar .......................... 53
12.6 Lockingbolt BoschertLITE........................................................................... 54
4
www.boschert.de
Mattenstraße 1
79541 Lörrach-Hauingen Tel.: +49 (0) 7621 - 95 93 0
Fax: +49 (0) 7621 - 55 18 4
Changes reserved Version: 01/ 2004
Contents
12.7 Locking bolt Boschert EAGLE...................................................................... 55
12.8 Locking bolt Boschert SILVER EAGLE ........................................................ 56
12.9 Lockingboltparts list .................................................................................... 57
12.10 Inside stop Boschert Lite, Eagle and Silver Eagle ......................................... 58
12.11 Mini stop(optional) ....................................................................................... 59
12.12 StrokeadjustmentBoschert Lite,Eagle andSilverEagle .............................. 60
12.13 HolddownBoschert SILVEREAGLE............................................................ 61
5
www.boschert.de
Mattenstraße 1
79541 Lörrach-Hauingen Tel.: +49 (0) 7621 - 95 93 0
Fax: +49 (0) 7621 - 55 18 4
Changes reserved Version: 01/ 2004
General comments
1General comments
1.1 Introduction
Theseoperating instructionswillfacilitateoperation,maintenanceandupkeepofthemachine
fortheoperator. They willassistinkeepingthe machineat ahigh levelofperformanceduring
itslongworkinglifeandcontributetoaccidentprevention.
Duringmaintenance andupkeep workon themachine, safetyand accidentprevention
regulationsmust beobserved.
Theoperatinginstructionsforthismachineare anintegral partof themachine. All operators
ofthemachineneedtobefamiliar withthem. In theevent themachine istransfered toa
differentlocation orowner,theinstructionsshouldstaywiththemachine.
Priorto runningthemachineinproduction,makeatrialruntoensureallcomponentsare
fucntioningcorrectly andall operatorsare completelyfamiliar withthe correctand safe
operationof themachine.
OSHAStatement:Theend-user ofthemachineiscompletelyresponsibleforsafeguards.
6
www.boschert.de
Mattenstraße 1
79541 Lörrach-Hauingen Tel.: +49 (0) 7621 - 95 93 0
Fax: +49 (0) 7621 - 55 18 4
Changes reserved Version: 01/ 2004
General comments
1.2 Transport of the machine
When transporting the machine use only the eye bolt provided or equal. The bolt is an M20X
standardeyebolt.
Using the lifting bolt will ensure proper balancing of the machine while moving it. Using other
devicestomovethemachine couldcuase damage.
7
www.boschert.de
Mattenstraße 1
79541 Lörrach-Hauingen Tel.: +49 (0) 7621 - 95 93 0
Fax: +49 (0) 7621 - 55 18 4
Changes reserved Version: 01/ 2004
Safety
2 Safety
2.1 Safety Symbol
Withinthis manual,you willsee thefollowingsymbolforallitems
relatingtoworksafetywhichcouldconstituteadanger. Pay
particularattention toitems inthemanualwiththissymbol.
Ensureall machineoperatorsareproperlyinstructedinthesafe
operationofthismachine.
Inaddition toany safetyinstructionsinthismanual,theend userof
thismachineis responsiblefor anyand allguardingand proper
useunder OSHAandotherregulations.
2.2 ATTENTION! Symbol
You willfind thissymbol inthe manualwhere correctwork proceduresmustbefollowedin
ordertoavoid damagetothe machine.
ATTENTION !
8
www.boschert.de
Mattenstraße 1
79541 Lörrach-Hauingen Tel.: +49 (0) 7621 - 95 93 0
Fax: +49 (0) 7621 - 55 18 4
Changes reserved Version: 01/ 2004
!
!
Safety
2.3 Location of the operating instructions
Theoperatinginstructionsmustalwaysbeaccessibletotheoperatorand maintenance
personnel. Keepthismanual ina safeplace.
2.4 Instruction of the operating personnel
Observeall stateand nationalsafety regulationsthatmaybesupplementarytotheoperating
instructions!
Suchregulations may,for example,also concernhandlingofhazardousmaterialsorthe
supply/wearingofpersonalprotectivegear.
2.5 Updating of the operating instructions
Theoperating instructionsshould bereviewedbyallnewpersonnelwhenever newoperators
usethemachineorit ismoved fromone departmentorcompany toanother.
2.6 Utilization of the operating instructions
Personnelthathavebeendesignatedtoworkatthemachinemust haveread theoperating
instructionsand, inparticular,the chapteron safetyinstructions beforestartingtowork.
Thisis particularlyapplicable topersonnel thatonly occasionallywork atthe
machine,e.g. inset-up andmaintenance work.
2.7 Adherence to safety regulations
Itismanagement‘sresponsibilityto ensureall operatorsare usingthis
machineinasafeand propermanner.
9
www.boschert.de
Mattenstraße 1
79541 Lörrach-Hauingen Tel.: +49 (0) 7621 - 95 93 0
Fax: +49 (0) 7621 - 55 18 4
Changes reserved Version: 01/ 2004
!
!
!
Safety
2.8 Attire
Personnelmay nothaveexposedlonghairorwearlooseclothing
orjewelery (includingrings), asinjuriesmayoccur.
Usepersonalprotectivegearwhennecessaryor required
byregulations.
2.9 Signs
Observeall instructionsatthemachineconcerning
safetyand hazards. Alwayshave completeinstructionsconcerningsafety
atthemachine!
2.10 Changes in the machine
Incaseof changesin themachineor itsmode of
operationwhich concernsafety,turnmachineoff
immediatelyand reportthe malfunctionto theresponsible
person. Donot makeanychangestothemachinewithout
approvalofthe supplier. Thisisalso applicabletothe
installationand adjustmentofsafetyequipmentand valves
aswellas tothe weldingonbearing parts.
Arbitrarychanges tothe machinesthatmodifyanythingdeliveredbyBOSCHERT ruleout the
liabilityof themanufacturer fordamages resultingfromsuchactions.
The warranty of the manufacturer becomes void under these circumstances.
2.11 Spare parts
Sparepartsmustconformtothetechnicalrequirements
stipulatedby themanufacturer.Thisis alwaysguaranteed
byusingoriginal spareparts. ATTENTION!
10
www.boschert.de
Mattenstraße 1
79541 Lörrach-Hauingen Tel.: +49 (0) 7621 - 95 93 0
Fax: +49 (0) 7621 - 55 18 4
Changes reserved Version: 01/ 2004
Safety
emergencystop main switch
2.13 Fire Extinguishers
Beawareof the locationand operationoffire extinguishers.
2.12 Emergencies
Themachine hasbeen adjustedto giveits fullcutting performance.
Inan emergencythe machinecan beimmediately cutoff fromelectrical currentby pressing
thered emergencystopswitchorbyturningthemainswitchto0.
Themachineisequippedwithhydraulicoverloadprotection. Ifasheetthatisbeyond the
capacityofthemachineisinadvertentlyloadedintothe machine,the ramwill stopmid-stroke
(withoutdamage tothe machine.)
To reversetheram, pressthe PROGbuttonuntil theLED underSETUPis lit. PresstheUP
arrowkeytomovetheramoutofthecutstroke.
Continuous Single Set-up
Up On-Off
Selection mode
key Down Air On-Off
(not applicable for
90 degree fixed
angle notcher)
This manual suits for next models
5
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