Bosch BSG 8100 Setup guide

IIR

IIN

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Vacuum cleaner

118_58300000145664_ARA_EN_D.doc – 20.09.13 Page 1 of 12

1SAFETY.........................................................2

1.1 Safety instructions...............................................................2

1.2 Repair instructions ..............................................................2

2 INSTALLATION.............................................3

3OPERATION..................................................4

4COMPONENTS .............................................5

5 FUNCTIONS ..................................................6

6REPAIR..........................................................7

6.1 Tools .....................................................................................7

6.2 Before disassembly.............................................................7

6.3 Disassembly.........................................................................7

6.4 Assembly..............................................................................9

6.5 After assembly .....................................................................9

7 FAULT DIAGNOSTICS ...............................10

7.1 General troubleshooting....................................................10

7.2 Faulty resistor on motor electronics................................10

7.3 Overheating protection is missing................................... 11

7.4 Sealing of dustbox is not in correct position .................. 11

8 TECHNICAL SPECIFICATIONS.................12

Dow

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1 SAFETY

1.1 Safety instructions

Risk of injury!

►

Connect and operate the appliance only in

accordance with the specifications on the rating

plate.

►

Repairs may be carried out by a qualified electrician

only!

►

The user may be put at considerable risk and injured

by improper repairs!

►

Electric shock may occur if live components are

touched inside the appliance!

►Do not touch components in the appliance. Ev

en the

modules can be live!

►

Before commencing repairs, ALWAYS disconnect

the appliance from the power supply!

►

Components become hot during operation. Before

commencing repairs, leave the appliance to cool

down.

►If tests have to be conducted while the appl

iance is

live, ALWAYS use a residual-current-

operated

circuit-breaker!

►

The protective conductor connection must not

exceed the standardised values! This is essential for

personal safety and appliance function!

►

When repairs are complete, perform a test in

ccordance with VDE 0701/0702 or the

corresponding national regulations!

DANGER

1.2 Repair instructions

►Comply with ESD information!

►

NEVER attempt repairs by randomly replacing

components!

►ALWAYS

proceed systematically and comply with

the technical documentation for the appliance!

►

As a rule, electronic boards are not repaired but

are completely replaced with original spare parts.

Exceptions are documented separately.

►Following each repair, conduct

a performance

test.

CAUTION

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2 INSTALLATION

118_58300000145664_ARA_EN_D.doc – 20.09.13 Seite 4 von 12

3 OPERATION

118_58300000145664_ARA_EN_D.doc – 20.09.13 Seite 5 von 12

4 COMPONENTS

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5 FUNCTIONS

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6 REPAIR

6.1 Tools

Required tools for disassembly:

•screw driver T15

•flat-bladed screwdriver

•pliers

6.2 Before disassembly

1. Remove dust bag.

2. Remove accessory.

3. Remove exhaust- / HEPA-filter.

4. Remove motor-protection filter.

6.3 Disassembly

1. Open lid of the dust-bag compartment.

2. Remove 4 screws T15 (arrows).

3. Open lid of the exhaust-filter.

4. Remove 2 screws T15 (arrows).

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5. Put appliance on it side.

6. Remove rear wheels.

7. Unlock upper housing-part (Pfeile) and remove upper

housing-part.

8. Remove upper housing-part with cover.

9. Remove adapter (1) from spindle.

10. Unlock spindle carefully (2) and pull it carefully out of the

potentiometer of the control electronics(3).

11. Remove outer housing.

12. Unlock inner housing with a flat-bladed screwdriver (arrows).

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13. Remove inner housing.

You can now access motor, electronics and cable reel.

6.4 Assembly

Proceed assembly in reverse order.

6.5 After assembly

1. Insert dust bag.

2. Insert accessory.

3. Insert exhaust-/HEPA-filter.

4. Insert motor-protection filter.

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7 FAULT DIAGNOSTICS

7.1 General troubleshooting

Motor

Possible error:Cable is broken

check by connecting the motor directly to the mains

Cable reel

Possible error:Cable is broken

check for current flow

Electronics module

Possible error: defective

by process of elimination if no faults are found with the motor or

cable reel

7.2 Faulty resistor on motor electronics

Check motor electronics at any kind of repair.

7.2.1 Affected appliances

BSG82480/15 (from FD9006 to FD9008)

7.2.2 Symptom

Resistor R6 has not the specified value of 220 Ω.

The correct color coding of R6 ( with 220 Ω) is:

1st ring = red 2nd ring = red 3rd ring = brown

7.2.3 Solution

Exchange of motor electronics.

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