Bosch GCY 300-42 User manual

Power Tools

GCY 300-42 Assembly Integration Manual

Page

1 of 7

Document version

1.0

Date (yyyy-mm-dd)

2021-07-29

Original language: EN Document language: EN

Originator:

PT-BE/PXS

Table of Contents

1 Purpose .............................................................................................................................. 2

2 Application for the module................................................................................................... 2

3 Description of the module ................................................................................................... 2

4 Physical integration into the host product............................................................................ 3

5 Packaging........................................................................................................................... 5

6 Regulatory information ........................................................................................................ 6

7 Revision history................................................................................................................... 7

Power Tools

GCY 300-42 Assembly Integration Manual

Page

2 of 7

Document version

1.0

Date (yyyy-mm-dd)

2021-07-29

Original language: EN Document language: EN

Originator:

PT-BE/PXS

1 Purpose

The purpose of the document to describe the integration of GCY 300-42 into a host product.

2 Application for the module

For integration in products of Robert Bosch Power Tools GmbH.

3Description of the module

3.1 General information

Bluetooth® Low Energy Module

GCY 300-42

Article number

1619P15930

Operating temperature

-20 °C to +50 °C

Storage temperature

-20 °C to +70 °C

Dimensions

37 x 28 x 10.5 mm

Weight according to EPTA-Procedure

01:2014

0.02kg

Data Transmission

Bluetooth®

Bluetooth®4.2 (Low Energy)A)

Signal range

Max. 30mB)

Frequency range used

2400–2483.5 MHz

Output power

< 1 mW

Internal Power Supply

Battery

Coin cell (3V lithium battery, CR2450)

Battery life approx.

5 years

External Power Supply

Vcc from Tool Electronics

Tool Requirements

Tool Battery Pack Voltage

Max. 42V

Connector

VCC

GND

BUS

115.2Kbps Baud STB communication

VSYS

Max. 42V

Power Tools

GCY 300-42 Assembly Integration Manual

Page

3 of 7

Document version

1.0

Date (yyyy-mm-dd)

2021-07-29

Original language: EN Document language: EN

Originator:

PT-BE/PXS

3.2 Physical dimension

Refer to drawing no. 1619P15930

3.3 Performed tests / conditions of use

Refer to test plan “Test Plan_GCY 300-42 V1.4_20210323”.

4Physical integration into the host product

4.1 Installation description

A) Connect GCY 300-42 with other electronics cable-to-cable

Picture 1: Connection of GCY 300-42 with host product electronic

B) Assemble GCY 300-42 in host product housing half where it is fixed by ribs

C) When everything is assembled close with the other housing half

D) Fix the two housing halves together with screws.

Picture 2: Assembly in host product housing

WUP

10ms-500ms impulse

APP Requirements

APP

Bosch ToolBox

Mobile device (tablet, smartphone)

Android 5.1 (and newer)

iOS 10 (and newer)

HW Version

01.01.06

SW Version

02.06.00

GCY 300-42

Cable-to-cable connection

Other electronics

Power Tools

GCY 300-42 Assembly Integration Manual

Page

4 of 7

Document version

1.0

Date (yyyy-mm-dd)

2021-07-29

Original language: EN Document language: EN

Originator:

PT-BE/PXS

4.2 Installation notes

There is no radio connection between GCY 300-42 and another electronic in the host product.

The GCY 300-42 will communicated with the host product via the internal BUS line.

Concerning the RF performance of GCY 300-42, placing is significant important, please respect

following suggestion.

A) There should not be any ground directly below the GCY 300-42 or near the antenna part

of GCY 300-42.

B) Allow no metal in the antenna near field of GCY 300-42, since GCY 300-42 antenna is an

omnidirectional antenna, metal part could affect the radiation direction and performance.

C) The GCY 300-42 should not be covered completely by a metallic enclosure, if the

products has a metallic casing or shield, the casing should not cover the antenna part.

D) Please ensure the plastic enclosure (e.g. Power tool housing) is nonmetallic near the

antenna.

E) Please place GCY 300-42 as far as possible from the motor, since the magnetic field of

motor will affect the RF performance and it may cause electromagnetic field blocking.

F) The orientation of antenna should be in line with the final product orientation so that

radiation is maximized in the desired direction. The polarization and position of the

receiving antenna should be taken into account to orient the module in a way that

maximum radiation occurs, regarding to the antenna radiation direction, please refer to

GCY 300-42 antenna pattern.

G) The GCY 300-42 team highly recommend to do the antenna pattern measurement before

decide the final placing position. The antenna pattern for whole product will help you to

visualize if the chosen direction has maximum RF performance or not.

H) Keep any components that may radiated noise or signal within the 2.4GHz to 2.5Ghz

frequency band far away from the GCY 300-42. Any noise radiated from e.g. the tool

PCBA in this frequency band will degrade the sensitivity of the GCY 300-42.

Power Tools

GCY 300-42 Assembly Integration Manual

Page

5 of 7

Document version

1.0

Date (yyyy-mm-dd)

2021-07-29

Original language: EN Document language: EN

Originator:

PT-BE/PXS

5Packaging

The module will be delivered in master box, and inner packaging is with ESD protection.

Inner Packaging

Out Packaging

Inner Packaging Inner Packaging Picture

0* * 0

280 * * 18

10^5-10^9

Mode of Packaging

One-way

Type of Packaging

tray

Packmaterial Number

PET

Qty of Parts per Package

380

Gross Weight (kg)

0.49

yes

Range:

Max. Outer Dimensions (mm)

(L * W * H)

ESD Protection?

Material Type

Outer Packaging Outer Packaging Picture

* *

400 * * 280

Mode of Packaging

One-way

Type of Packaging

--- Bitte auswählen ---

Packmaterial Number

Triple Wall

Comp. Strength

Qty of Parts per Package

480 (24pcs/layer * 20 layers)

300

Gross Weight (kg)

10.5

ESD Protection?

Max. Outer Dimensions (mm)

(L * W * H)

Material Type

Power Tools

GCY 300-42 Assembly Integration Manual

Page

6 of 7

Document version

1.0

Date (yyyy-mm-dd)

2021-07-29

Original language: EN Document language: EN

Originator:

PT-BE/PXS

6Regulatory information

Certification symbols and numbers will be on the module. The layout refer the below pictures.

6.1 CB

6098824.50_NL-74366

6098824.50A-IECTRF

6098824.50B-IECTRF

6.2 BQB

5400640.01Rev01_BT RF Test Report_BOSCH - Official

6.3 FCC for US

FCC ID: TXTGCY300-42

Rating label of host product

In any case the end product must be labelled exterior with "Contains FCC ID: TXTGCY300-42"

Manual of host product

Following sentences need to be in user manual of host product which uses GCY 300-42.

For FCC:

“Changes or modifications not expressly approved by the manufacturer could void the user’s

authority to operate the equipment”.

“This device complies with Part 15 of the FCC rules. Operation is subject to the following two

conditions: (1) This device may not cause harmful interference, and (2) this device must accept

any interference received, including interference that may cause undesired operation.”

Power Tools

GCY 300-42 Assembly Integration Manual

Page

7 of 7

Document version

1.0

Date (yyyy-mm-dd)

2021-07-29

Original language: EN Document language: EN

Originator:

PT-BE/PXS

6.4 Industry Canada Certification

IC ID: 909H-GCY30042

Rating label of host product

In any case the end product must be labelled exterior with "Contains IC: 909H-GCY30042"

Manual of host product

Following sentences need to be in user manual of host product which uses GCY 300-42.

For IC: “This device complies with Industry Canada licence-exempt RSS standard(s). Operation

is subject to the following two conditions: (1) This device may not interference, and (2) this

device must accept any interference, including interference that may cause undesired operation

of the device.”

“Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio

exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne

doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage

radioélectrique subi, même si le brouillage est susceptible d'en compromettre le

fonctionnement.”

6.5 Japan

Rating label of host product

In any case the end product must be labelled exterior with GITEKI mark, min 3mm, and the

certification number to be updated when available.

7Revision history

Version No.

Changes

Date of Version

Author/Revisor

1.0

Initial version

2021/07/29

Yu Lei, Neumann

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