Bosch Automation CPS21

Antriebs- und Steuerungstechnik

CPS21_3 / CPS21_4

Interface Conditions

Industrial PC

Edition 103

Industrial PC

CPS21_3 / CPS21_4

Interface Conditions

1070 073 825-103 (02.04) GB

E1999 – 2002

by Bosch Rexroth AG, Erbach / Germany

Reproduction or distribution by any means subject to our prior written permission.

Discretionary charge 6.–

Contents V

1070 073 825-103 (02.04) GB

Contents

Page

1 Safety Instructions 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 Proper use 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 Qualified personnel 1–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 Safety markings on products 1–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 Safety instructions in this manual 1–5. . . . . . . . . . . . . . . . . . . . . . . . . .

1.5 Safety instructions for the product described 1–6. . . . . . . . . . . . . . .

1.6 Documentation, software release and trademarks 1–8. . . . . . . . . . .

2 System Overview CPS21_3 / CPS21_4 2–1. . . . . . . . . .

2.1 Components 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 Technical Data 2–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 Software 2–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 Expansion Cards 2–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.1 BIOS Setup 2–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5 Rechargeable Battery Pack 2–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6 Operating Conditions 2–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7 Applicable Standards 2–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Safety Functions 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Temperature Monitoring 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 Function of Uninterruptible Power Supply (UPS) 3–2. . . . . . . . . . . .

3.3 UPS Program 3–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.1 Function 3–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.2 Operation 3–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.3 Parameter settings 3–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 Installation 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 Installation Positions and Clearances 4–2. . . . . . . . . . . . . . . . . . . . . .

4.2 Dimensioned Drawing 4–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 Installation with Tip/Tilt Adapter 4–5. . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 Installation of the optional Coolkit 4–6. . . . . . . . . . . . . . . . . . . . . . . . . .

5 Electrical Connections 5–1. . . . . . . . . . . . . . . . . . . . . . . .

5.1 Protective Earth Conductor (PE) and Screening Information 5–2. .

5.2 Interference Suppression Information 5–3. . . . . . . . . . . . . . . . . . . . . .

5.3 Supply Voltage 5–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.1 24 VDC Supply 5–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents

1070 073 825-103 (02.04) GB

6 Interfaces and Connections 6–1. . . . . . . . . . . . . . . . . . .

6.1 Overview 6–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2 Position of Interfaces 6–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3 Connection and Distribution Card 6–4. . . . . . . . . . . . . . . . . . . . . . . . .

6.4 Connection of the optional Coolkit to the Connection and Distribution

Card 6–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5 Floppy Disk Connection 6–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6 COM1 through COM4 Serial Ports, USB 6–11. . . . . . . . . . . . . . . . . . .

6.6.1 Pin Assignment 6–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6.2 Settings 6–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7 LPT1 Parallel Port 6–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7.1 Parallel Port for CD-ROM 6–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.8 Ethernet Connector 6–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.9 VGA Video Port 6–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.10 Keyboard ports 6–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.11 Mouse Port 6–21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12 DP-Slave Port 6–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.13 24 V out Port 6–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.14 Expansion Card Interfaces 6–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.14.1 PCI_BM-xxx Card 6–23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.14.2 PCI_CAN Card 6–26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 Display and Control Elements 7–1. . . . . . . . . . . . . . . . .

7.1 Display 7–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1.1 Backlight Function 7–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2 Keyboard 7–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.1 Blocks of Function Keys 7–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.2 Key Blocks ”Control”7–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.3 Key Block ”Machine”7–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2.4 Number, Cursor Control and Special Keys Blocks 7–7. . . . . . . . . . .

7.2.5 Key Mouse 7–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3 LED Indicators 7–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.1 Hardware Indicators 7–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.3.2 Customer-Specific Indicators 7–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.4 Front Panel Labeling 7–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5 Keyboard Controller 7–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.5.1 Scanning of Front Panel Keyboard 7–13. . . . . . . . . . . . . . . . . . . . . . . .

7.5.2 Exceptions for Simultaneously Pressed Keys 7–18. . . . . . . . . . . . . . .

7.5.3 User-Defined Assignment of Key Codes 7–18. . . . . . . . . . . . . . . . . . .

7.5.4 Software Download for Keyboard Controller 7–18. . . . . . . . . . . . . . . .

8 Maintenance and Replacements 8–1. . . . . . . . . . . . . . .

8.1 Maintenance 8–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2 Replacements 8–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2.1 Hard Disk 8–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2.2 Display and Backlight/Inverter 8–5. . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2.3 Rechargeable Battery Pack 8–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 Spare Parts 9–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A Appendix A–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 Abbreviations A–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2 Keyword index A–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Instructions 1–1

1070 073 825-103 (02.04) GB

1 Safety Instructions

Before you start working with the Bosch CPS21_3 or CPS21_4 PC control,

we recommend that you thoroughly familiarize yourself with the contents of

this manual. Keep this manual in a place where it is always accessible to all

users.

1.1 Intended use

This manual contains information required for the proper use of this product.

However, for reasons of structural clarity, the manual cannot provide ex-

haustive details regarding all available combinations of functional options.

Similarly, it is feasible to consider every conceivable integration or operating

scenario within the confines of this manual.

The described industrial PCs serve as operating and visualization units

for Bosch proprietary application software running on Microsoft Windows 95

or Microsoft Windows NT 4.0 operating systems. They are intended as con-

trol platforms for testing, adjustment and assembly station applications.

While it is possible in principle to operate other proprietary operating sys-

tems or application software on the industrial PCs, the occurrence of unex-

pected effects, even with Bosch applications, cannot be entirely ruled out.

With this type of nonstandard operation, Bosch shall not assume any liability

for either hardware and/or software.

The products described hereunder

Dwere developed, manufactured, tested and documented in accordance

with the relevant safety standards. In standard operation, and provided

that the specifications and safety instructions relating to the project

phase, installation and correct operation of the product are followed,

there should arise no risk of danger to personnel or property.

Dare certified to be in full compliance with the requirements of the

DCOUNCIL DIRECTIVE 89/336/EEC of May 3rd 1989 on the approx-

imation of the laws of the Member States relating to electromagnetic

compatibility, 93/68/EEC (amendments of Directives), and

93/44/EEC (relating to machinery)

DCOUNCIL DIRECTIVE 73/23/EEC (electrical equipment designed for

use within certain voltage limits)

DHarmonized standards EN 50081-2 and EN 50082-2

Dare designed for operation in an industrial environment (Class A

emissions). The following restrictions apply:

DNo direct connection to the public low-voltage power supply is per-

mitted.

DConnection to the medium and/or high-voltage system must be pro-

vided via transformer.

The operation of Class A devices in private residences, in business or

small-industry settings is permitted only if their operation does not pro-

duce undue interference with other devices.

.This is a Class A device. In a residential area, this device may cause

radio interference. In such case, the user may be required to introduce

suitable countermeasures, and to bear the cost of the same.

Safety Instructions

1–2

1070 073 825-103 (02.04) GB

Proper transport, handling and storage, placement and installation of the

product are indispensable prerequisites for its subsequent flawless service

and safe operation.

Safety Instructions 1–3

1070 073 825-103 (02.04) GB

1.2 Qualified personnel

This instruction manual is designed for specially trained personnel. The rel-

evant requirements are based on the job specifications as outlined by the

ZVEI and VDMA professional associations in Germany. Please refer to the

following German-Language publication:

Weiterbildung in der Automatisierungstechnik

Publishers: ZVEI and VDMA Maschinenbau Verlag

Postfach 71 08 64

60498 Frankfurt/Germany

The present manual is designed for engineering personnel and PC spe-

cialists. These persons need special knowledge of the configuration and

commissioning of electrical equipment.

Interventions in the hardware and software of our products not described in

this instruction manual may only be performed by our skilled personnel.

Unqualified interventions in the hardware or software or non-compliance

with the warnings listed in this instruction manual or indicated on the product

may result in serious personal injury or damage to property.

Installation and maintenance of the products described hereunder is the ex-

clusive domain of trained electricians as per IEV 826-09-01 (modified) who

are familiar with the contents of this manual.

Trained electricians are persons of whom the following is true:

DThey are capable, due to their professional training, skills and expertise,

and based upon their knowledge of and familiarity with applicable techni-

cal standards, of assessing the work to be carried out, and of recognizing

possible dangers.

DThey possess, subsequent to several years’experience in a comparable

field of endeavour, a level of knowledge and skills that may be deemed

commensurate with that attainable in the course of a formal professional

education.

With regard to the foregoing, please read the information about our com-

prehensive training program. The professional staff at our training centre will

be pleased to provide detailed information. You may contact the centre by

telephone at (K49) 6062 78-600.

Safety Instructions

1–4

1070 073 825-103 (02.04) GB

1.3 Safety markings on components

DANGER! High voltage!

DANGER! Corrosive battery acid!

CAUTION! Electrostatically sensitive components!

Disconnect mains power before opening!

Lug for connecting PE conductor only!

Screened conductor only!

Safety Instructions 1–5

1070 073 825-103 (02.04) GB

1.4 Safety instructions in this manual

DANGEROUS ELECTRICAL VOLTAGE

This symbol warns of the presence of a dangerous electrical voltage. In-

sufficient of lacking compliance with this warning can result in personal

injury.

DANGER

This symbol is used wherever insufficient or lacking observance of this in-

struction can result in personal injury.

CAUTION

This symbol is used wherever insufficient or lacking observance of instruc-

tions can result in damage to equipment or data files.

.This symbol is used to alert the user to an item of special interest.

LThis asterisk symbol indicates that the manual is describing an activity which

the user will be required to perform.

Safety Instructions

1–6

1070 073 825-103 (02.04) GB

1.5 Safety instructions for the described product

DANGER

Fatal injury hazard through ineffective Emergency-OFF devices!

Emergency-OFF safety devices must remain effective and access-

ible during all operating modes of the system. The release of func-

tional locks imposed by Emergency-OFF devices must never be al-

lowed to cause an uncontrolled system restart! Before restoring

power to the system, test the Emergency-OFF sequence!

DANGER

Retrofits or modifications may interfere with the safety of the prod-

ucts described hereunder!

The consequences may be severe personal injury or damage to

equipment or the environment. Therefore, any system retrofitting or

modification utilizing equipment components from other manufac-

turers will require express approval by Bosch.

DANGEROUS ELECTRICAL VOLTAGE

Unless described otherwise, maintenance procedures must always

be carried out only while the system is isolated from the power sup-

ply. During this process, the system must be blocked to prevent an

unauthorized or inadvertent restart.

If measuring or testing procedures must be carried out on the active

system, these must be carried out by trained electricians.

CAUTION

Only Bosch-approved spare parts may be used!

CAUTION

Danger to the module!

All ESD protection measures must be observed when using the

module! Prevent electrostatic discharges!

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