Bortek Hammerhead 1100srx User manual

USE AND

MAINTENANCE

MANUAL

800.6.Bortek

717.737.7591

[email protected]

BortekIndustries.com/

1100SRX

The descriptions contained in this document are not binding.

The company therefore reserves the right to make any modifications at any time to elements,

details, or accessory supply, as considered necessary for reasons of improvement or

manufacturing/commercial requirements.

The reproduction, even partial, of the text and drawings contained in this document is prohibited

by law.

The company reserves the right to make any technical and/or supply modifications. The images

are for reference purposes only, and are not binding in terms of design and supply.

Symbols used in the manual

Open book symbol with an "i"

Indicates the need to consult the instruction manual

Open book symbol

Used to tell the operator to read the manual before using the machine

Warning symbol

Carefully read the sections marked with this symbol and observe the

indications, for the safety of the operator and the machine

Warning symbol

Indicates danger of gas exhalation and leakage of corrosive liquids

Warning symbol

Indicates operator should take safety measures to avoid damage to

limbs.

Warning symbol

Indicates the danger of fire.

Do not go near with free flames

Warning symbol

Indicates that the packed product should be handled with suitable lifting

means that comply with the legal requirements

Disposal symbol

Carefully read the sections marked with this symbol for the disposal of

the machine

CONTENTS

ON CONSIGNMENT OF THE MACHINE............................................................................................................................................................5

SERIAL NUMBER PLATE..................................................................................................................................................................................5

INTRODUCTORY COMMENT............................................................................................................................................................................5

IDENTIFICATION DATA.....................................................................................................................................................................................5

TECHNICAL DESCRIPTION...............................................................................................................................................................................5

INTENDED USE..................................................................................................................................................................................................5

TECHNICAL DESCRIPTION...............................................................................................................................................................................6

SYMBOLS USED ON THE MACHINE................................................................................................................................................................7

GENERAL SAFETY REGULATIONS...............................................................................................................................................................11

MACHINE PREPARATION...............................................................................................................................................................................12

1. HANDLING OF THE PACKED MACHINE ......................................................................................................................................................................... 12

2. HOW TO UNPACK THE MACHINE................................................................................................................................................................................... 12

3. HOW TO MOVE THE MACHINE ....................................................................................................................................................................................... 13

4. INSTRUMENT PANEL COMPONENTS (BATTERY VERSION)....................................................................................................................................... 14

5. INSTRUMENT PANEL COMPONENTS (DIESEL VERSION)........................................................................................................................................... 15

6. INSTRUMENT PANEL COMPONENTS (BIFUEL VERSION)........................................................................................................................................... 16

7. CONTROL PANEL COMPONENTS (BATTERY VERSION)............................................................................................................................................. 18

8. CONTROL PANEL COMPONENTS (VERSION WITH COMBUSTION ENGINE)............................................................................................................ 18

9. FOOTBOARD FOOTREST COMPONENTS (BATTERY VERSION)................................................................................................................................ 18

10. FOOTBOARD FOOTREST COMPONENTS (VERSION WITH COMBUSTION ENGINE)............................................................................................. 19

11. REAR COVER COMPONENTS....................................................................................................................................................................................... 19

12. FRONT COVER COMPONENTS..................................................................................................................................................................................... 20

13. SIDE COMPONENTS ...................................................................................................................................................................................................... 20

14. TYPE OF BATTERY (BATTERY VERSION) ................................................................................................................................................................... 20

15. TYPE OF STARTER BATTERY (VERSION WITH COMBUSTION ENGINE) ................................................................................................................ 20

16. BATTERY MAINTENANCE AND DISPOSAL.................................................................................................................................................................. 21

17. MAINTENANCE AND DISPOSAL OF THE COMBUSTION ENGINE............................................................................................................................. 21

18. MAINTENANCE AND DISPOSAL OF THE LPG CYLINDER.......................................................................................................................................... 21

19. HANDLING AND INSERTING THE BATTERIES (BATTERY VERSION)....................................................................................................................... 21

20. CONNECTING THE BATTERIES AND BATTERY CONNECTOR (BATTERY VERSION)............................................................................................ 22

21. CONNECTING THE BATTERY CHARGER (BATTERY VERSION)............................................................................................................................... 22

22. BATTERY CHARGE LEVEL INDICATOR (BATTERY VERSION) .................................................................................................................................. 24

23. FILLING THE FUEL TANK (DIESEL VERSION) ............................................................................................................................................................. 24

24. FUEL LEVEL INDICATOR (DIESEL VERSION).............................................................................................................................................................. 25

25. FILLING THE FUEL TANK (BIFUEL VERSION).............................................................................................................................................................. 25

26. CHECKING THE OIL LEVEL OF THE COMBUSTION ENGINE..................................................................................................................................... 26

27. CHECKING THE COMBUSTION ENGINE'S AIR FILTER .............................................................................................................................................. 26

28. CONNECTING THE LPG CYLINDER (BIFUEL VERSION) ............................................................................................................................................ 27

29. HOUR METER (BATTERY VERSION)............................................................................................................................................................................ 28

30. HOUR METER (DIESEL VERSION)................................................................................................................................................................................ 28

31. HOUR METER (BIFUEL VERSION) ................................................................................................................................................................................ 28

32. TURNING LIGHTS ON/OFF............................................................................................................................................................................................. 29

33. SERVICE BRAKE – PARKING BRAKE........................................................................................................................................................................... 29

34. WORKING FORWARD SPEED ....................................................................................................................................................................................... 29

35. SIDE BRUSH ASSEMBLY ............................................................................................................................................................................................... 29

36. CHECKING THE HYDRAULIC SYSTEM OIL.................................................................................................................................................................. 30

37. SAFETY BELT INSERTION (OPTIONAL) ....................................................................................................................................................................... 31

PREPARING TO WORK...................................................................................................................................................................................32

38. SEAT ADJUSTMENT....................................................................................................................................................................................................... 32

39. PREPARING THE BATTERY VERSION OF THE MACHINE TO WORK....................................................................................................................... 32

40. PREPARING THE DIESEL VERSION OF THE MACHINE TO WORK........................................................................................................................... 32

41. PREPARING THE BIFUEL VERSION OF THE MACHINE TO WORK........................................................................................................................... 33

WORK ...............................................................................................................................................................................................................35

42. SWITCHING ON THE MACHINE, BATTERY VERSION................................................................................................................................................. 35

43. SWITCHING ON THE MACHINE, DIESEL VERSION..................................................................................................................................................... 35

44. SWITCHING ON THE MACHINE, BIFUEL VERSION..................................................................................................................................................... 36

45. STARTING TO WORK ..................................................................................................................................................................................................... 36

46. END OF THE LPG FUEL (BIFUEL VERSION)................................................................................................................................................................ 39

AT THE END OF WORK...................................................................................................................................................................................41

47. AT THE END OF THE WORK.......................................................................................................................................................................................... 41

DAILY MAINTENANCE ....................................................................................................................................................................................44

48. CLEANING THE CENTRAL BRUSH ............................................................................................................................................................................... 44

49. CLEANING THE SIDE BRUSH........................................................................................................................................................................................ 45

50. CLEANING OF THE DIESEL MOTOR'S CYCLONE PREFILTER .................................................................................................................................. 45

51. CLEANING THE DIESEL MOTOR'S RADIATOR............................................................................................................................................................ 46

52. MAINTENANCE OF THE COMBUSTION ENGINE......................................................................................................................................................... 47

WEEKLY MAINTENANCE................................................................................................................................................................................48

53. CLEANING THE SUCTION FILTER ................................................................................................................................................................................ 48

54. CLEANING THE DEBRIS HOPPER ................................................................................................................................................................................ 49

55. CENTRAL BRUSH ADJUSTMENT.................................................................................................................................................................................. 50

56. SIDE BRUSH ADJUSTMENT .......................................................................................................................................................................................... 51

57. CLEANING THE DIESEL ENGINE'S AIR FILTER........................................................................................................................................................... 52

58. CHECKING THE HYDRAULIC SYSTEM OIL LEVEL...................................................................................................................................................... 53

59. CHECKING THE LEVEL OF THE DIESEL MOTOR COOLANT ..................................................................................................................................... 54

60. ADJUSTMENT OF THE CENTRAL BRUSH'S REAR FLAP ........................................................................................................................................... 54

61. ADJUSTMENT OF THE SIDE FLAPS ............................................................................................................................................................................. 56

62. MAINTENANCE OF THE COMBUSTION ENGINE......................................................................................................................................................... 57

EMERGENCY MAINTENANCE........................................................................................................................................................................58

63. CENTRAL BRUSH REPLACEMENT ............................................................................................................................................................................... 58

64. SIDE BRUSH REPLACEMENT........................................................................................................................................................................................ 59

65. COOLANT MAINTENANCE (DIESEL VERSION) ........................................................................................................................................................... 59

66. MAINTENANCE OF THE BRAKING SYSTEM FLUID..................................................................................................................................................... 60

67. MAINTENANCE OF THE HYDRAULIC FLUID................................................................................................................................................................ 61

68. REPLACING THE HYDRAULIC SYSTEM FILTER ......................................................................................................................................................... 61

69. REPLACING THE STARTER BATTERY (VERSIONS WITH COMBUSTION ENGINES).............................................................................................. 63

70. REPLACEMENT OF THE CENTRAL BRUSH'S REAR FLAP......................................................................................................................................... 64

71. SIDE FLAP REPLACEMENT ........................................................................................................................................................................................... 65

72. REPLACEMENT OF HEADLIGHT BULB ........................................................................................................................................................................ 66

73. REPLACING THE LPG CYLINDER (BIFUEL VERSION)................................................................................................................................................ 67

TROUBLESHOOTING......................................................................................................................................................................................69

74. THE MACHINE DOES NOT START ................................................................................................................................................................................ 69

75. THE COMBUSTION ENGINE DOES NOT START ......................................................................................................................................................... 69

76. THE MACHINE DOES NOT CLEAN WELL..................................................................................................................................................................... 69

77. THE MACHINE LIFTS DUST DURING OPERATION...................................................................................................................................................... 69

78. EXCESSIVE OR ALTERED NOISE OF THE CENTRAL BRUSH................................................................................................................................... 69

79. EXCESSIVE OR ALTERED NOISE OF THE SIDE BRUSH ........................................................................................................................................... 69

80. FUSES.............................................................................................................................................................................................................................. 69

RECOMMENDED PERIODIC MAINTENANCE OPERATIONS.......................................................................................................................71

DISPOSAL ........................................................................................................................................................................................................72

CHOOSING AND USING THE BRUSHES.......................................................................................................................................................73

EC DECLARATION OF CONFORMITY....................................................................................ERRORE. IL SEGNALIBRO NON È DEFINITO.

On consignment of the machine

When the machine is delivered to the customer, an immediate check

must be performed to ensure all the material mentioned in the shipping

documents has been received, in addition to verifying that the machine

has not been damaged during transportation. If this is the case, the

carrier must ascertain the extent of the damage at once, informing our

customer service office. It is only by prompt action of this type that the

missing material can be obtained, and compensation for damage

successfully claimed.

Serial number plate

Introductory comment

Even the best machines will only work well if used correctly and kept in

good working order. We therefore suggest you read this instruction

booklet carefully and read it again whenever difficulties arise while using

the machine. If necessary, remember that our assistance service

(organised in collaboration with our dealers) is always available for advice

or direct intervention.

Identification data

For technical assistance or to request replacement parts, always give the

model, the version and serial number written on the serial number plate.

Technical description

The TITAN are ride-on sweeping machines, powered electrically (with

traction batteries) or with an internal combustion (endothermic) engine,

for the cleaning of both internal and external surfaces with tiled, concrete

or asphalt floors.

The machine must operate on dry surfaces, and if necessary can also

work on wet surfaces making sure the vacuum action is not active.

The machine features a central brush for the collection of brushed up

material, a side brush for cleaning edges and corners, a vacuum system

with filter to avoid raising dust, and a debris hopper that can be manually

removed by means of a mechanical leverage.

Intended use

The sweeping machine is designed to clean both inside and outside

surfaces with tiled, concrete and asphalt floors, for professional use in

industrial, commercial and public places. The machine is only suitable for

use in closed (or at least covered) places. The machine is not suitable for

use in the rain, or under water jets. It is FORBIDDEN to use the machine

for picking up dangerous dusts or inflammable liquids within places with a

potentially explosive atmosphere. In addition, it is not suitable as a means

of transport for people or objects.

TECHNICAL DESCRIPTION Unit of

measure TITAN 4400 B TITAN 4400

BIF

Central brush working width mm

800

Working width (central brush + right side) mm

1120

Working width (central brush + right side + left side)

1440

Maximum forward speed km/h

8.5 9

Working capacity (central brush + right side brush) m2/h

12070 12780

Central brush No. / (Ø x l) mm

1 / 320x790

Central brush rpm rpm

310 350

Central brush motor type -

Orbital hydraulic

Side brush No. / Ø mm

1-2 / 460

Side brush rpm rpm

60 70

Side brush motor type -

Orbital hydraulic

Type of traction motor -

Orbital hydraulic

Traction wheel No. / Ø mm

1 / 381

Maximum gradient with full load

Type of vacuum motor -

Gear hydraulic

Filter shaker electrical motor V/W

12 / 110

Front wheels No. / Ø mm

2 / 400

Oil capacity of the hydraulic system l 40

Turning circle mm

1530

Type of vacuum filter -

With pockets

Vacuum filter material -

Cloth 15μm

Vacuum air flow m3/h

160

Filtering surface m2 7

Debris hopper useful volume (1SL) l

370

Max load that can be lifted (without ride-on operator)

180

Dumping height mm

1350

Machine width (without side brushes) mm

1140

Machine length mm

2020

Machine height mm

1430

Machine height with optional roof mm

2210

Battery compartment size (l x L x h) mm

595x295x485 -

Number / Size of battery box (l x w x h) No. / mm

2 / 620x420x450 -

Rated battery voltage V

36 -

Battery weight (max) kg

340 -

Starter battery V/Ah

55 / 12

Starter battery weight (max) kg

12.5

Size of LPG cylinder (D x h) mm

270 x 580

LPG cylinder weight (tare + LPG) kg

10 + 12

Combustion engine oil sump capacity l

1.1

Combustion engine fuel -

Gasoline

Combustion engine fuel tank capacity l

Combustion engine capacity cm3 -

389

Combustion engine fuel consumption at rated power

l/h -

rpm

Combustion engine maximum torque Nm -

rpm

26.5 - 2500

Combustion engine coolant system capacity l

Combustion engine number of cylinders -

Maximum power combustion engine kW -

rpm

Type of combustion engine -

HONDA GX390

Machine weight (empty and without batteries) kg

750 -

Machine weight (empty and without LPG cylinder and fuel)

Machine weight (empty and without diesel) kg

Gross weight in running order (machine + batteries + operator)

1380 -

Gross machine weight when ready for use (machine + gasoline + LPG

cylinder + operator) kg - -

Gross weight in running order (machine + batteries +

operator)

Sound pressure level (ISO 11201) - L pA dB (A)

81,4 -

Uncertainty KpA dB (A)

1.4 -

Sound power level (ISO 3744) -

L WA dB (A)

86,2 -

Hand vibration level (ISO 5349)

0,182 -

Body vibration level (ISO 2631)

0,059 -

SYMBOLS USED ON THE MACHINE

Main switch symbol (battery version)

Used on the instrument panel, to indicate the key switch for machine operation on (I) or off (0)

Symbol denoting horn

Used to indicate the acoustic alarm button

Debris hopper movement symbol

Used on the instrument panel, to indicate the safety button that controls the movement of the debris hopper

Total - partial work hours symbol (battery version)

Used on the instrument panel to indicate the button that allows the hours and partial hours that the machine has been working

to be displayed

Total - partial work hours graphic display (battery version)

Used on the instrument panel to indicate the graphic display that allows the hours and partial hours of work to be displayed

Amperage draw graphic display (battery version)

Used on the instrument panel to indicate the graphic display that allows the machine's amperage draw to be displayed

Graphic display of the charge level of the batteries (battery version)

Used on the instrument panel to indicate the graphic display that allows the charge level of the batteries to be displayed

Filter shaker symbol

Used on the instrument panel to indicate the button that starts the vibrating shaker on the filter unit

Symbol denoting headlights

Used on the instrument panel to indicate the button that switches on or switches off the headlights

SYMBOLS USED ON THE MACHINE

Symbol indicating main switch is on (battery version)

It is used on the instrument panel to indicate the green warning light showing that the main key switch is in operation

Symbol for braking system pressure fault

Used on the instrument panel to indicate the red warning light (battery version) and green warning light (bifuel version), which

signals a lack of oil in the braking system

Parking brake symbol

Used on the instrument panel to indicate the red warning light (battery version) and green warning light (bifuel version), which

signals that the parking brake is engaged

Symbol indicating headlights are on (battery version)

Used on the instrument panel to indicate the green warning light showing that the front headlights are on

Hydraulic system critical oil level symbol

Used on the instrument panel to indicate the red warning light (battery version) and green warning light (bifuel version)

showing that the oil level in the hydraulic system has reached a critical level for the correct functioning of the machine

Hydraulic system clogged filter symbol

Used on the instrument panel to indicate the red warning light (battery version) and green warning light (bifuel version)

showing that the oil level in the hydraulic system is clogged and is compromising the correct functioning of the machine

Hydraulic system critical oil temperature symbol

Used on the instrument panel to indicate the red warning light (battery version) and green warning light (bifuel version)

showing that the temperature of the oil in the hydraulic system has reached a level that is compromising the correct functioning

of the machine

Debris hopper hatch open symbol

Used on the instrument panel to indicate the green warning light showing that the hatch of the hopper is open

Symbol for the type of fuel to inject into the combustion engine (bifuel version)

Used on the instrument panel for the three-position switch for selecting the type of fuel to be injected into the combustion

engine carburettor

SYMBOLS USED ON THE MACHINE

Machine general system continuity symbol (bifuel version)

Used on the instrument panel to indicate the emergency switch that allows you to cycle the uninterrupted flow of electricity in

the machine's general system

Hydraulic system oil level symbol

Used on the instrument panel to indicate the "maximum" and "minimum" levels of the oil in the machine's hydraulic system

Debris hopper hatch closed symbol

Used on the instrument panel to indicate the direction to push the lever that controls the movement of the hopper hatch, to

close it

Debris hopper hatch open symbol

Used on the instrument panel to indicate the direction to push the lever that controls the movement of the hopper hatch, to

open it

Debris hopper lifting symbol

Used on the instrument panel to indicate the direction to push the lever that controls the movement of the hopper hatch to

bring it to the height for emptying

Debris hopper lowering symbol

Used on the instrument panel to indicate the direction to push the lever that controls the movement of the hopper to return it to

a work position

Symbol for work speed regulation ( bifuel version)

Used on the steering column to indicate the manual accelerator

Parking brake symbol

Used on the machine to indicate the pedal for engaging the parking brake

Transport hook symbol

Used on the machine to identify where to screw down the eye bolts for towing the machine safely

SYMBOLS USED ON THE MACHINE

Vacuum motor active symbol

Used on the machine to identify the direction the lever that controls the ignition of the vacuum motor has to be turned

Vacuum motor off symbol

Used on the machine to identify the direction to turn the lever that controls the shutting off of the vacuum motor

Central brush in work position symbol

Used on the instrument panel to indicate the direction to push the lever that controls the central brush to return it to a work

position

Central brush in idle position symbol

Used on the instrument panel to indicate the direction to push the lever that controls the central brush to put it in an idle

position

Right side brush in work position symbol

Used on the instrument panel to indicate the direction to push the lever that controls the right side brush to put it in a work

position

Right side brush in idle position symbol

Used on the instrument panel to indicate the direction to push the lever that controls the right side brush to put it in an idle

position

Forward movement symbol

Used to identify the pedal to press to move forward

Reverse symbol

Used to on the machine identify the pedal to press to move in reverse

Combustion engine start-up symbol (bifuel version)

Used on the instrument panel to warn that the combustion engine should be started only in gasoline mode

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