Borkey 396 euroline Instruction Manual

Different possiblities of fixing the keys in the reversible vices

Side 1 Fixing of the keys at the base. For keys with a cutting depth of up to .5mm.

Standard cross keys up to a length of 120 mm.

Side 2 Fixing the keys at the base. For keys with a cutting depth less than 3.6 mm.

Cross keys with ring.

Side 3 Fixing of the keys at the base. For keys with a cutting depth less than 2.0 mm.

Side 4 Fixing of the keys in the profile (top side or bottom side of the keys).

orking instructions

Make sure, that both vices (for the pattern and the key blank) always indicate the

same position (side number).

For changing the position (side number) loosen knurled-nut (15) (pict.3) first and lift

the complete vice in order to turn to the required position (side number).

Keep vices always clean.

After turning of the vices push vices downwards and re-tighten knurled nut.

Semi automatic key cutting machine

Börkey 396 euroline

for cutting cylinder-,car- and cross keys up to 100 mm length

Main characteristics

• Copying every cutting angle without changing the cutter

• abraison parts are interchangeable

• maintenance-low cutting spindle fitted in a ball-bearing

• feeler fine adjustment

• when operating the carrige the cutter will start- and stop

running automatically

echnical Data

Input: 134 w

Voltage: 230v

Frequency: 50 cycles

Weight: 29 kgs.

Dimensions: 35 x 33 x 25 cms.

Sound level: 77 dB (A)

Protection fuse: 6 A

Standard tool kit equipment order no. Pict. 1

1. 2 check up keys 9954-204-008

2. 1 O.E. spanner SW13/10 9000-204-002

3. 1 O.E. spanner SW22/19 9000-204-001

4. 2 flat bars with cut-out section 9994-W10-007

7. 1 allen key SW5 9000-022-005

8. 1 allen key SW4 9000-022-004

9. 1 allen key SW3 9000-022-003

10. 1 allen key SW2,5 9000-022-002

11. 1 allen key SW2 9000-022-001

12. 1 brush 9000-021-001

3. 4.

11.

10.

12.

12 1

Notes to the instructions of use

Read the instructions for use very carefully and pay attentions to their notes.

The instructions of use section contains important information on how to operate

the key machine safely and accurately.

In addition to the operating instructions the respective national rules + regulations for

Accident prevention and environmental protection must also be observed.

he instructions must always be at hand at the place

of use of the machine !

Dully use of the machine

Only use the key machine for cutting cylinder-, car- and cross keys.

Using the machine for purpose other than those mentioned above is considered

Contrary to it designated use.

The manufacturer cannot be liable for any damage or injury resulting from misuse.

The risk is entirely with the user.

Operating the machine within the limits ofis designated use also involves observing the

Instructions set out in the operating manual and complying with the maintenance directives.

Fundamental safety instructions

Any work on or with the machine must be executed by competent personnel.

Staturory minimum age limits must be observed!

Mount the machine to a dry rigid surface offering the correct working height for the operator.

The machine must not be used outdoors or in areas with the danger of exlosive or

inflammable material.

Before using the machine check that it complies (see sticker on machine) with the mains

voltage.

Mains connection must only take place through a fixed, approved and protected socket.

Operte the machine only when all protective and safety-oriented devices are in place and fully

functional.

Always stop the machine motor after use or leaving the machine.

Always disconnect machine from mains supply when repairing or doing routine maintenance.

Repairing of the machine must only be performed by trained and instructed staff (only use

genuine replacement parts).

Work on electrical equipment on the machine must only be performed by a skilled electrician.

Connecting cables

• Check regulary for obvious damage, defects or ageing

• Keep away from squeezing- and shrearing places

• Never use machine with defective cables

4 – way reversible vices

4 possibilities of fixing the key at the vice

Reversible vice complete

9396-000-059

9396-000-034

9396-000-033

9396

000

032

9000

004

011

9396-000-031

Special warning

• never try to hold cutter unless machine is disconnected

at mains!

• never grip- or remove keys with cutter still running !

• always wear safety goggles !

• make sure long hair is tied back or otherwise secured, never

wear neck ties or loose fitting clothes !

• if trouble occurs switch off and unplug the machine

immediately or disconnect fuse !

Pict. 2 Wiring diagramm with work-light

mains

supply

body

capacitor

1 = push-bottom switch wire brush 9396-000-053

2 = switch work-light 9393-000-054

3 = main switch 9396-000-052

4 = stopp switch 9396-000-065

5 = work-light 9396-000-056

6 = motor 9396-000-062

Checking and adjusting

Cutting depth (Pict. 9 )

Fasten check-up-keys ( 12 ) in the left- and right-hand vice. Release carriage so that cutter

and feeler are touching the edges of the check-up-keys.

Readjustment of the cutting depth with knurled nut ( 2 ) (see page 5 ).

Lateral distance (see page 10)

Feeler - cutter

Fasten check-up-keys ( 12 ) in the left- and right-hand vice. For location push check-up-keys

firmly against left hand side of the vices.

Release carriage so that cutter and feeler are exactly in the cuts of both check-up-keys.

Readlustments: Loosen the screw ( 13 ) of the feeler base (3).

es Fühlerhalters ( 3 ).

Move the feeler base until cutter and feeler are exactly in the cuts of

both check-up-keys. Tighten screw (13) again.

- the alignment gauge lever

Rotate the alignment gauge lever until the flat edges of the levers locates against the

shoulders of both check-up-keys.

Proof: Insert a thin piece of paper between shoulder of check-up-keys and

alignment gauge levers. Both pieces of the paper should be stuck.

Readjustments: Loosen screw (14) on the alignment gauge levers and push levers

against shoulders of the check-up-keys. Tighten screw (14) again.

Pict. 9 Bild 10

Check-up-key

Check-up-keyl

Check-up-keys

X screw for adjusting

the lateral disance

10 3

Maintenance

Clean machine regulary with brush to avoid

swarf accumulating.

Do not use compressed air to clean machine !

If after long pressure of main carriage spring becomes weak it is adjustable

by turning screw ( 17 ) at the front of the main carriage (use allen key SW5).

Lubricate with good quality machine oil every 4 months (earlier if required) the

following parts:

• carriage shaft

• start lever for slide carriage

(see parts shown marked on page 5 )

Do not grease the cutter-spindle !

Keep pulley wheel and drive belt always free

of grease !

Pict. 3 Tension of carriage spring

Cutting cross type keys up to 100mm (Pict.7)

Depending of the length of the cross keys use the flat bars as a shoulder stop to

locate the keys. Place the flat bars in the slot-cuts of the left hand side of the vices.

After gripping of the keys push the flat bars backwards.

For location of cross keys with a ring push pattern and key blank with the ring firmly

against the left hand face of the vices.

Place a flat bar into one of the slots of the right hand side of the vices to prevent the

top-part of the vices from moving sideways.

Pict. 7 Pict. 8

flat bars with cut-out

section

flat bars

Starting operation key cutting

Switch machine on a rocker-switch ( 11 ), position front part of the switch pushed

(light is on).

To release the carriage to the feeler and cutter push carrige little further down and pull

trigger release below the carriage-handle.

Be aware of the spring tension and hold slide carriage carefully at carriage know and

gently engage the feeler to the first cut of the pattern at the key bow.

The cutter will start running automatically.

By usingthe carriage start-lever ( 10 ) copy the key from the shoulder to the tip of the key.

After cutting push slide carriage back to „park-position”.

The cutter will start automatically.

Use wire brush for deburring the key.

For using the wire brush please keep switch ( 1 ) pushed.

Setting up machine for cutting a key

Cutting keys with a shoulder for location (Pict. 5 )

Fasten the pattern of the key to be reproduced firmly in the left hand vice with the

shoulder of the key appr. 2 mm away from the left hand side of the vice. Rotate the

alignment lever until the flat edge of the left hand alignment guide locates against the

shoulder of the pattern key. Fasten the key blank in the right hand vice with the shoulder

of the key blank pushed firmly up to the right hand alignment gauge lever.

When both key and key blank are correct located in the two vices rotate the alignment

lever back out of the way. For location of keys with shoulder on both sides, push pattern

and key blank firmly against the right hand side of the vices.

In order to prevent cutting into the vices when copying small keys or keys with

deep-cuts (below 3.60 mm) use small round pins.

Place the pins in the vices behind the back of the pattern and key blank.

Clean the vices and the key support regularly with the brush to avoid swarf

accumulating.

Pict. 5

Cutting keys without shoulders for location (Pict. 6)

The correct positioning of this type of key is made possible by using the flat bars

of the tool kit as tip-stops. Place these bars in the left or right hand slot-cut in both

vice-faces (both pattern and key blank should be in the same slot position).

Push pattern and key blank up to each bar and tighten the keys in the vices.

Pict. 6

flat bars

Pict. 4 Main functional parts

1. push-bottom switch

wirebrush

2.adjustment

cutting depth

3.feelerbase

4.location

cutter

5.location

wirebrush

6. gripping

vices

7. alignment gauge lever

8.slidecarriage

9.triggerreleasefor

slidecarriage

10.startlever-

slidecarriage

11.on/off switch

12.switchlight

Description of main functional parts

1. Push-bottom switch for wire-brush

For using the wire-brush push switch ( 1 ).

2. Adjustment cutting-depth

to decrease cutting depth:

Right turn (+) = loosen set screw (16). Turn the knurled nut (2) to the right

(the feeler will move forwards).

Left turn (-) = loosen set screw (16). Turn the knurled nut (2) to the right

(the feeler will move backwards).

One stroke on the knurled nut means 0.05mm. Retighten the set screw when

the required depth is reached.

3. Feeler base

The feeler base ( 3 ) holds the adjustable feeler. Adjustment please see page 10.

lubricate here

4. Changing cutter

Switch machine off at mains. Remove cutter guard. Loosen

cutter nut by pulling spanner towards you, to Stopp the spindle turning,

put the 5 mm bar from tool kit in the hole of the cutter axle.

Fit the new cutter and tighten cutter nut by pushing the spanner to the left.

Check the adjustment of the machine (see page 10).

ttention!Remove all tools from cutter spindle

before turning the machine back on

atmains.

5. Changing wire brush

Switch machine off at mains.

Disconnect belt cover.

Loosen nut of the brush with spanner ( SW 19 ).

Stop the spindle turning by using the ( 5mm ) bar.

Pull the brush out of the cutter axle and install new wire brush.

Retighten the nut.

ttention!Remove all tools from cutter spindle

before turning the machine back on

atmains.

6. Gripping vices

Gripping vices/jaws to hold keys and the spezial gripping devices.

Left vice to hold the sample- and right vice to hold the key blank.

7. Alignment gauge lever

The levers are used to correctly position key and key blank.

Preparing and checking see pages 8 and 10.

8. Slide carriage

Slide carriage for holding the vices – with spring tensions. trigger release ( 9 )

and alignment pages 8 and 10.

9. Trigger release for slide carriage

Safety device to hold the slide carriage ( 8 ) in “park-position”

for working on the vices (gripping of keys etc.)

Sie kann nur betätigt werden, wenn die Anschlaghebel ( 7 ) in

der Grundstellung anliegen.

10. Start lever slide carriage

Movement of the slide carriage to the left and/or to the right

by using the start-lever ( 10 ).

11. On/Off rocker-switch machine

Position: back part of the switch pushed - light is off - machine is off

Position: front part of the switch pushed – light is on - machine is on

12. On/Off switch work-light

Position 0 -work light is off

Position 1 -work light is on

9396-000-022 alignment gauge lever

9396-000-030 feeler

9396-000-032 lower part of the vice

9396-000-033 upper part of the vice

9396-000-034 brass-ring

9396-000-052 rocker-switch ( main switch machine )

9396-000-053 push-switch ( wire brush )

9396-000-054 switch ( work light )

9396-000-055 black-knob at start-lever slide carriage

9396-000-056 work light

9396-000-057 spare bulb - 25 w.

9396-000-058 cutter guard

9396-000-059 clamping lever ( gripping vice )

9396-000-060 knurled screw ( gripping vice )

9396-000-061 handle (for slide carriage)

9396-000-062 motor

9396-000-063 belt

9396-000-092 belt (new from M.-No.1088)

9396-000-064 wire brush

9396-000-065 stop switch ( slide carriage )

fault finding

Machine does not work

• Check mains plug is in socket and mains supply is on.

• Machine is not switched on at rocker-switch ( 11 ).

• Stop-switch at the slide carriage is defective.

Attention :Work on electrical equipment on the machine must only be performed

by a skilled electrican.

Power is on but cutter will not rotate (machine is connected to power

supply)

• Disconnect belt cover and brush.

Check belt is connected or defective.

Check if pully wheel will turn.

Check if motor axle will turn.

Belt is defective

• Change belt. Use only genuine belts.

Loosen 4 nuts under body of machine and reposition motor until belt fits on both

pully wheels. Push motor back to old position and ritighten nuts.

Not possible to turn the motor- and/or cutter-axle

• Please contact our technical-service.

-light does not work

• Check if plug is in socket and turned on.

Check lamp balast.

-light is defective

Change the bulb only when machine is switched off.

Cutter is noisy, bad cutting quality or machine is out of adjustment

• Change cutter (see page 6) Check adjustment of machine (see page 10).

Imossible to release the slide-carriage to feeler and cutter

Please check if alignment gauge axle is at „park-position“.

If yes, please contact our technical-service.

In case of any other faults please contact our sales department.

ele.: 02332/7006-0

EC Conforming-Declaration

according to the EC-regulation machines 89/392/EWG, supplement II A

We August Börkey Nachf. GmbH

Geerstraße 4-12

D – 58285 Gevelsberg

Telefon 02332/7006-0

Telefax 02332/700522

herewith declare that the construktion of the key cutting machine

Modell: key cutting machine

Type: 396 Euroline

Serial-Number:

is in accordance with the following rule:

EC-regulation machine version 91/368

Used harmonized standards are especially:

EN 292 T.1 und T.2;

EN 294;

EN 349;

EN 60204

Name: Erlenbach

Surename: Manfred

Position: Managing Factory Director

Gevelsberg, the __________ _____________

signature

GEERSTRASSE 4 - 12

58285 GEVELSBERG

TELEFON 02332/70 06-0

TELEFAX 02332/70 06 22

SCHLÜSSELFABRIKATION UND MASCHINENBAU SEIT 1851 E-MAIL [email protected]

1/01/100/D

396 euroline

INSTRUCTIONS FOR USE

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