Bollhoff P803 User manual
P803 / 00.11.14
OPERATING INSTRUCTIONS
SETTING TOOL FOR RIVKLE®
BLIND RIVET NUTS AND STUDS
AIM INDUSTRIES
6216 Transit Road
Depew, NY 14043
Tel. 716-681-6196
Fax. 716-681-1610
www.AIMFasteners.com
P803 / 00.11.14
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CONTENTS
I TOOL DESCRIPTION.............................................................................................................................................................p 2
II ACCESSORIES ......................................................................................................................................................................p 4
III TOOL USE ............................................................................................................................................................................p 6
IV MAINTENANCE.................................................................................................................................................................p12
V TROUBLESHOTTING AND SOLUTIONS........................................................................................................................ p 13
TOOL DESCRIPTION
Purpose and use of this type of tool
The P803 tool is used to crimp RIVKLE®blind rivet nuts and studs in material which has been pre-drilled or
pierced.
To crimp the RIVKLE® blind rivet nut or stud
The tool provides a setting force using air pressure. This principle has some advantages:
- Ability to crimp the same RIVKLE® on various thickness without any adjustment of the tool.
- improved mandrel and overall tool life due to the ability to supply the optimal force needed for setting.
- Possibility of a second crimping without any risk of stripping the thread.
Specifications
- Setting capacity: RIVKLE®from M3 to M8 (#6-5/16 unified)
- Max. stroke : 7 mm (0.28 in)
- Working pressure: 5,5 bars min to 7 max.
- Weight, when set up for M6: 2.1 kg
- Air consumption: 8L maximum
- Noise level : < 70 dB (A)
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M3 M4 M5 M6 M8
Fig. 1 A 78 78 78 78 78
Table 1 (P4) L 32 31 41 42 42
Fig. 2 A 59 59 59 59 59
Table 2 (P5) L 33 34 40 42 47
SAFETY : BEFORE WORKING ON THE P803 TOOL,
PLEASE DISCONNECT THE COMPRESSED AIR
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ACCESSORIES
Configuration when using cap screws as mandrels (Figure 1 & Table 1)
fig. 1
Kit Including
Items 1,2,3,4, &
138
Item 1
(Bolt) Item 2
(Anvil) Item 3
(Spacer) Item 4
(Hex Driver)
M3 2368 0303 000 CHC ISO4762
DIN912 : M3 x 60 2361 1303 030 2368 0303 040 2368 0303 010
M4 2368 0304 000 CHC ISO4762
DIN912 : M4 x 60 2361 1304 030 2368 0304 040 2368 0304 010
M5 2368 0305 000 CHC ISO4762
DIN912 M5 x 70 2361 1305 030 2368 0305 040 2368 0305 010
M6 2368 0306 000 CHC ISO4762
DIN912 : M6 x 70 2361 1306 030 2368 0306 040 2368 0306 010
M8 2368 0308 000 CHC ISO4762
DIN912M8 x 70 2361 1308 030 None required 2368 0308 010
ITEM 138 is PN 2368 0300 138 Table 1
How to change the mandrel
•Loosen the anvil lock-nut and unscrew the anvil (2)
•Unscrew the nose (5)
•Put the screw through the ring(3), which corresponds to the diameter (no ring for M8)
•Put the driver (4) in the recess of the mandrel (1)
•Let the assembly slide into the traction socket (7)
•Replace the nose (5)
•Replace the anvil and the lock-nut (2)
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Configuration when using P330/P320 style mandrel (Fig. 2 Table 2)
If you have already bought a P330/P320 tool you can use the mandrel. You only need to buy a nosepiece
part number 2368 0300 400.
fig. 2
For Rivet Nuts For Blind Studs
Item 1 Item 2 Item 1 Item 2
M3 2361 1303 020 2361 1303 030 3761 1303 020 3761 1303 030
M4 2361 1304 020 2361 1304 030 3761 1304 020 3761 1304 030
M5 2361 1305 020 2361 1305 030 3761 1305 020 3761 1305 030
M6 2361 1306 020 2361 1306 030 3761 1306 020 3761 1306 030
M8 2361 1308 020 2361 1308 030 3761 1308 020 3761 1308 030
#6-32 2361-1367-620 2361-1335-030
#8-32 2361-1368-620 2361-1368-030
#10-24 2361-1369-620 2361-1369-030
#10-32 2361-1369-720 2361-1369-030
1/4-20 2361-1374-620 2361-1374-030
1/4-28 2361-1374-720 2361-1374-030
5/16-18 2361-1376-620 2361-1308-030
5/16-24 2361-1376-720 2361-1308-030
table 2
To change to the mandrel and anvil :
•Hold the nosepiece (5), loosen the anvil locknut and remove the anvil (2) and its locknut.
•Remove the pin (9) with a special tool without damaging the ring (8) and remove the old mandrel (1)
•Place the new mandrel (1) and reinsert the pin (9), making sure that the ring (8) remains in the groove.
•Screw the nosepiece(5) on tightening to 15 Nm.
•Screw the new anvil (2) into the nosepiece, leaving the locknut loose.
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TOOL USE
Adjustment of the anvil (fig 3)
•The anvil position depends on the length of the RIVKLE®before crimping.
•Adjust the anvil position as indicated in figure 3
•After the adjustment, tighten the anvil lock-nut (2) at 10 Nm.
1 mm
Fig. 3
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Fig. 4
Item 1
Filter
Item 2
Air Regulator
Item 4
Air hose 3m
Item 1&2 is PN 2368 0300 403
Item 4 is PN 2368 0300 402
Air System (fig 4)
The power supply of the tool is compressed air. The optimum pressure is 6 bars. We suggest the use of an air
filtration unit, which includes oiling, filtering processes and pressure regulation in the air power unit. This unit
should be placed up to 3 meters from the tool (see the schematic on pg. 7) in order to obtain an optimum life cycle
for the tool and to reduce the amount of maintenance to a minimum.
ALL THE AIR HOSES MUST HAVE AT LEAST A 6.4 mm OR A ¼ INCH INTERNAL DIAMETER.
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Suspension system (fig 5)
You can use the tool either suspended or unsuspended.
Fig. 5
INSTRUCTIONS FOR TOOL USE
•Connect the air pressure power to the tool.
•To position the RIVKLE®on the mandrel, press the RIVKLE®on the mandrel end and the mandrel will
autospin into the RIVKLE®.
•Introduce the RIVKLE®into the workpiece.
•Press the trigger. This crimps the RIVKLE®in the workpiece and auto unscrews the mandrel.
Adjustment of the crimping pressure
•Check that the system pressure is set between 5 and 7 bars (75 - 105 PSI).
•Before activating the crimping process, set the pressure to 0 by turning the setting adjustment to minimum.
•Progressively increase the crimping pressure by turning the adjustment towards (+)
•Step by step, test the crimping quality of the RIVKLE®up to the optimal crimping.
•The optimal crimping (s) is indicated in the Bollhoff RIVKLE® brochure.(fig.6)
CAUTION :
Setting the pressure too high can damage the thread of the RIVKLE®the thread of the mandrel or prevent
the mandrel from being unscrewed.
When you find the correct setting, please note the position of the setting adjustment.
Adjustment of the unscrewing time
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The unscrewing process is predetermined when delivered. This timing can be optimized when using specific
RIVKLE®. In order to improve the process, you must set the screw on the back of the tool ( E206 ).
If the screw is turned clockwise, the time is longer, turning counterclockwise shortens the unscrewing time.
Unscrewing button
In case of unscrewing problems, the P803 tool is equipped with a reverse button at the back. To reverse the tool,
you need to press the button ( 34 ).
Fig. 6
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