Bms Bulut Makina 3000-OBPC Quick start guide

BMS 3000-OBPC

BRINELL HARDNESS TESTER WITH CLOSED

LOOP&TOUCH SCREEN

BMS Bulut Makina Sanayi ve Ticaret Ltd. Şti.

İkitelli Organize Sanayi Bölgesi ,Dolapdere Sanayi Sitesi

Ada : 4 No : 7-9 Başakşehir / İSTANBUL

Tel : 0212 - 671 02 24 / 25 Fax : 0212 - 671 02 26

web site : www.bulutmak.com e-mail : bms@bulutmak.com

OPERATIONAL MANUAL

CONTENTS

CONTENTS 2

1.TECHNICAL SPECIFICATIONS 4

1.1 TECHNICAL SPECIFICATIONS:............................................................................................................................4

1.2 FEATURES OF OPTOBUL SOFTWARE.................................................................................................................4

1.3 STANDART ACCESSORİES: ..................................................................................................................................4

2.ABOUT MACHINE 5

2.1 PART LIST.................................................................................................................................................................5

2.2 PICTURES OF EQUIPMENT..................................................................................................................................6

3.GENERAL INFORMATION 9

3.1 BRINELL HARDNESS TESTING (EN 6506-1,ASTM E10)....................................................................................9

3.2 PRIOR TO TESTING.................................................................................................................................................9

3.3 CHOOSING THE TESTING METHOD &OBSERVING SURFACE.....................................................................9

3.4TESTING....................................................................................................................................................................9

4.DIRECTIONS 10

4.1 ADDRESS :..............................................................................................................................................................14

4.2 CUSTOMER : ..........................................................................................................................................................15

4.3 HARDNESS TEST:..................................................................................................................................................16

4.4 REPORTS ................................................................................................................................................................23

5.CARE INSTRUCTIONS 24

6.WARRANTY CONDITIONS 24

IMPORTANT

Plaese read this manual carefully before commissioning and runnig the equipment

In manual,there are several warning notices which to be paid attention.

And their meanings to be explained accordingly..

In case of facing problems, please get in touch with us.We will be pleased to solve your

problems.

A–Your company name,address,phone&fax number, type of equipment , serial number

B–Problem to be explianed clearly

Above notices will be helpful to asist you.

1.TECHNICAL SPECIFICATIONS

1.1 TECHNICAL SPECIFICATIONS:

Load cell ( closed loop) system

Test Loads (kgf) : 62,5-3000

Load Selection : Automatic

Test Method : Brinell

Load Application : Automatic

Measuring system : Digital camera

Depth of Throat : 200 mm

Max. Test height : 430 mm

Power suppy : 220V, 50Hz

Machine Dimensions : 1225 x 740 x 380 mm

Case Dimensions : 1650 x 1650 x 900 mm

Weight (net/gross) : 400 / 500 kg

Closed-loop system

Video Imaging

Windows based

15” Full Colour Touch screen

1.2 FEATURES OF OPTOBUL SOFTWARE

Test methods, name of customer and user, part no (automatic when required), part name,

upper and lower tolerances, mean value, clearing records according to month and part number,

conversions, very sensitiv testing using up-down keys on screen when required, RS 232

output,printing reports (ball indentation view can also be printed out ) , graphic, standart deviation,

user calibration, factory settings, internet connection,user friendly

1.3 STANDART ACCESSORİES:

5 and 10 mm ball indentors : 1

HB 5 / 750 and 10 / 3000 test blocks : 1

Flat Testing Table : 1

V Testing Table : 1

Hardness Conversion Table : 1

Case for Accessories : 1

Set of allen spanners : 1

Instruction Manual : 1

Calibration Certificate : 1

2.ABOUT MACHINE

2.1 PART LIST

1. Body

14. 12 Volt, 10 Watt Halogen lamp

2. Motoring Systems ON / OFF

15. Optical system position spindle

3. Mains cable

16. Step motor spindle

4. Light adjustment button

17. Driver for step motor

5. Touch screen panel

18. Power Supply for driver of step motor

6. Clamping attachment

19. Power Supply for optical illuminator

7. Ball indenter

20. Load cell indicator

8. Testing Table

21. Load cell

9. Test Sample

22. Light ON/OFF

10. Elevating screw

23. Computer system ON/OFF

11. Elevating screw nut

24. Emergency button

12. Arm

25. PC system

13. Optical system position spindle

adjustment bolt

2.2 PICTURES OF EQUIPMENT

PICTURE-1

Touch screen

panel (5)

Ball indenter (7)

Body (1)

Test Sample (9)

Arm (12)

Elevating screw nut (11)

Elevating screw (10)

Clamping attachment 6)

Clamping attachment (6)

Test Sample (9)

Elevating screw nut (11)

Arm (12)

Light ON/OFF(22)

Touch screen panel (5)

Elevating screw (10)

Testing Table(8)

Body (1)

Emergency button(24)

Motoring systems ON/OFF(2)

Mains Cable (3)

Computer systems ON/OFF (23)

Light adjustment button (4)

PICTURE-2

PICTURE-3

PICTURE-4

Testing table

(8)

Clamping attachment(6)

Optical system position

spindle (15)

Optical system position spindle

adjustment bolt (13)

12 Volt,10 Walt halogen lamp (14)

Clamping attachment (6)

Ball indenter (7)

Step motor

spindle (16)

PICTURE A

PICTURE 5

Loadcell (21)

Load cell indicator(20)

PC system(25)

Power supply for optical

illuminator (12V-4.2A DC) (19)

Driver for step motor(17)

Power supply (55V)for

driver of step motor(18)

3.GENERAL INFORMATION

3.1 BRINELL HARDNESS TESTING (EN 6506-1,ASTM E10)

Brinell Hardness testing method is actuated by balls with several sizes depending on

material type,thickness and loads applied. Diameters of ball indentations can be evaulated by optical

system built-in hardness tester.

Relations with thickness of specimen,ball dia and material shown in related the table

Thickness of

material (mm)

Ball dia(mm)

P=30D2

Steel,iron,

cast iron

P=10D2

Brass, Bronze,

Cupper,

Aluminium

P=D2

Soft cupper

P=5D2 Lead

6 mm and up

3.000 kgf

1.000 kgf

500 kgf

250 kgf

3 mm and up

750 kgf

250 kgf

125 kgf

62,5 kgf

1,2 mm and up

2,5

187,5 kgf

62,5 kgf

31,25 kgf

15,625 kgf

Table 1

3.2 PRIOR TO TESTING

First swich on computer systems ( 23 in Picture 1) ,after then, swich on touch screen panel

( 4 in Picture 25) .Later, swich on,motoring system (2- Picture 23).

Run OPTOBUL Software on touch screen panel..Equipment optical positioned automaticely.

Locate suitable ball indenter into indenter holder using Table 1

3.3 CHOOSING THE TESTING METHOD & OBSERVING SURFACE

Choose Brinell hardness testing method in settings (ball/load)

See OPTOBUL software

Locate, sample on testing table.

Raise, elevating screw until clamping attachment touches on the surface of sample.

At this time, observe, surface of sample on touch screen panel.

3.4TESTING

Press to the START

Swiweling starts from the optical position to loading position & test loading begins.

When load application , dwelling starts and when it is over,device automatically swiwelled to

the optical position.

In the meantime, ball indentation shown in the screen.

Pls follow OPTOBUL program.

Measurement to be made clean and smooth surfaces must be measured in terms of health.

4.DIRECTIONS

Hardness Tester software OPTOBUL3

Once installed, the program is first opened Activation Code input window appears.

After entering this code "Continue" button.

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